Car chassis smoothing, replacement of crushed PDR parts, welding, hammering, car glass installation

Car chassis smoothing and the replacement of crushed parts, along with welding, hammering, and glass installation, comprise an essential part of the automotive repair process, particularly for vehicles that have been in accidents. Below is an overview of these procedures, including techniques and considerations for each step.
1. Car Chassis Smoothing
**Purpose**: Smoothing the chassis involves correcting the frame to restore its integrity and shape after a collision.
**Process**:
**Assessment**: Inspect the chassis for any bent or twisted sections. Ensure measurements are taken to compare with manufacturer specifications.
**Tools Required**: Frame straightening machine, hydraulic jacks, tape measure, and body hammers.
**Technique**:
**Frame Straightening**: Use a frame straightening machine to pull the chassis back into the correct shape. This may involve attaching chain or clamps and applying controlled force.
**Manual Hammering**: For minor irregularities, use body hammers to tap the bent areas gently back into shape.
2. Replacement of Crushed Parts
**Purpose**: Replace parts that are too damaged to repair, ensuring the vehicle meets safety and performance standards.
**Process**:
**Identification**: Locate all damaged parts that need replacement, which may include cross members, strut towers, or other structural components.
**Tools Required**: Sawzall (reciprocating saw), wrenches, socket set, and replacement parts.
**Technique**:
**Removing Damaged Parts**: Cut away the damaged sections using a sawzall or other cutting tools. Be cautious to not damage surrounding areas.
**Installing New Parts**: Align the new parts with the chassis, and secure them using bolts or welds, as appropriate to the design and specifications.
3. Welding
**Purpose**: Welding is used to join metal parts together securely, especially after removing damaged areas or replacing components.
**Process**:
**Preparation**: Clean the surfaces to be welded to ensure a strong bond. Remove any rust, paint, or debris.
**Tools Required**: MIG welder, welding helmet, gloves, clamps, and metal grinder.
**Technique**:
**MIG Welding**: Using a MIG welder, apply a bead of weld along the joints where new parts connect to the chassis. Ensure proper penetration and avoid overheating.
**Testing**: Once welded, inspect the joints for strength and continuity. Grind down any rough edges for a smooth finish.
4. Hammering
**Purpose**: Hammering is often used in conjunction with other methods to refine the shape and finish of the chassis and parts.
**Process**:
**Minor Adjustments**: Use body hammers or dollies to gently work out minor dents and perfect the contour of the metal.
**Technique**:
**Use of Dollies**: While hammering, place dollies behind the metal to avoid buckling and achieve a smoother surface.
**Tapping**: Use a light hand when tapping; the goal is to bring the metal back into shape without causing further damage.
5. Car Glass Installation
**Purpose**: Install new glass to replace broken or damaged windows or windshields, completing the restoration process.
**Process**:
**Removal of Old Glass**: Carefully remove broken glass or the old windshield using a glass removal tool or knife. This involves cutting through the adhesive seal around the glass.
**Cleaning the Frame**: Clean the area where the new glass will be installed. Remove any remaining adhesive or debris to ensure a proper seal.
**Tools Required**: Glass installation kit (including adhesive, tools for setting the glass), safety glasses, and gloves.
**Technique**:
**Applying Adhesive**: Use a specialized automotive adhesive to create a strong bond with the new glass. Apply it evenly around the frame.
#car
#pdr
#mechanic
#peugeot
-

[@rafaelalbarracin9278]

Gran trabajo como siempre 👍