How to build a Table Saw with Simple Tools - Part 1: Blade Lift Mechanism

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  • เผยแพร่เมื่อ 28 ก.ย. 2024
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    Part 2: • How to build a Table S...
    In early 2017 I felt the urge to build a new table saw. This is the first part of my series "Compact Table Saw". This part shows the making of the compact table saw's motor unit. For materials I decided to use mainly plywood. Plywood is strong, dimensionally stable and wear resistant at the edges. For the Motor of the saw I used my Bosch PKS 66.
    The most interesting feature of this saw is the trunion tilt mechanism. Though it requires some accuracy and planning to make this mechanism actually work, it allows the saw blade to stay at it's place at the surface of the table even when the saw it tilted. The secret is that the trunions allow for a tilting axies that is excatly in plain with the surface of the table top.

ความคิดเห็น • 251

  • @abuzarkhan8449
    @abuzarkhan8449 6 ปีที่แล้ว +1

    Cosmas - the self-taught master of DIY tablesaw systems.

  • @deevlars
    @deevlars 6 ปีที่แล้ว +6

    As for a threaded rod vs acme, my 30 years old table saw made in germany Rapid, has threaded rod not acme, and still working perfectly

  • @RodneyMarcantel24
    @RodneyMarcantel24 5 ปีที่แล้ว +10

    Saw your video. Impressive. Do you have plans for building this? Would love to build one since my Craftsman Table Saw has a broken gear that Sears has discontinued and won't replace.

  • @DiHandley
    @DiHandley 6 ปีที่แล้ว

    Looks pretty bloody good to me!

  • @netrabl
    @netrabl 5 ปีที่แล้ว

    Всё гениальное просто. Шикарный станок.

  • @BumbleBeeTF
    @BumbleBeeTF 6 ปีที่แล้ว

    Lol about the pantorouter. Very cool build! You're a better woodworker than I however please be careful. I got a little nervous watching some of your cross-cuts. Looking forward to seeing your next video!

  • @ericneering6357
    @ericneering6357 2 ปีที่แล้ว

    Yes I was doing this way back in the 80s because my mom said I couldn’t have a tablesaw and I had an old circular saw and I made my own this in a new idea it’s been around forever

  • @robertstigter9195
    @robertstigter9195 6 ปีที่แล้ว

    Well done Cosmas. Saw the 2 previous videos too and I'm still impressed by the precision of your Jobs in general. When time comes (getting my Garage Workshop ready first) I will build this project, making use of a different motor unit of an old construction saw I have still laying around. Thanks for sharing this brilliant piece of engineering. Regards from northern Hessen.

  • @keupondestroy911
    @keupondestroy911 2 ปีที่แล้ว +1

    Merci beaucoup pour la vidéo

  • @ISIMPLYBUILTIT
    @ISIMPLYBUILTIT 6 ปีที่แล้ว

    Genial. Jetzt noch eine Schritt für Schritt Anleitung. Danke dafür. Daumen hoch. I Like :-)

  • @thebrokenbone
    @thebrokenbone 6 ปีที่แล้ว

    Cosmas thank you for sharing. I'm getting tired of living with my badly made homemade saw so i'll start a build like yours. But in your arrangement the ball bearings for the slide won't roll unless enough play so you could be safe just with a solid sliding guide. Please don't take as smart ass comment i've made several devices with this basic error? Regards. Peter

  • @panicfarm9874
    @panicfarm9874 6 ปีที่แล้ว +1

    Lord of the table saws

    • @Rai2M
      @Rai2M 6 ปีที่แล้ว

      No, he's the master of cyclone filters :)

    • @panicfarm9874
      @panicfarm9874 6 ปีที่แล้ว

      Rai2M has lots of table saw videos

  • @heladiorodriguez8802
    @heladiorodriguez8802 4 ปีที่แล้ว

    hasta ahora es el mejor proyecto que e visto my gran maestro felicidades

  • @doh285
    @doh285 6 หลายเดือนก่อน

    Can you still use the spindle lock button on the circular saw?

  • @slobodanfilipovic3398
    @slobodanfilipovic3398 ปีที่แล้ว

    Wow. Good woork. Can i get a Technical drawings with measurements for this lift mechanisam? I am going to built this muself and it will be lot easier with technical drowings😊

  • @drazkjourney-jpr
    @drazkjourney-jpr 2 ปีที่แล้ว

    Good work

  • @NIK0038
    @NIK0038 4 ปีที่แล้ว

    Excellent work. Can i have plans for the work you have showed. Many thanks.

  • @xylonguitars
    @xylonguitars 6 ปีที่แล้ว

    amazing stuff Cosmas! many thanks for sharing!!!!

  • @gilmonteiro5794
    @gilmonteiro5794 6 ปีที่แล้ว

    I Cosmas, i luv your works and the vídeos too, thanks for show your great work!

  • @aampudia8
    @aampudia8 4 ปีที่แล้ว

    birch plywood is very expensive in my country.... do you think that good quality pine plywood would do a good job for this???

  • @jltm2696
    @jltm2696 5 ปีที่แล้ว +1

    Thanks for share your good work...
    Do you have the plans or templates...?
    Greetings from Mexico.

  • @jof1953
    @jof1953 6 ปีที่แล้ว

    Why did you use a cast iron bearing housing for the tilt mechanism but a plywood one for the depth mechanism? Why the different materials?

    • @CosmasBauer
      @CosmasBauer  6 ปีที่แล้ว

      The bearing in iron one can tilt a little, which is necessary for the tilt mechanism. The wooden one does not do that.

  • @Dev_Ribeiro
    @Dev_Ribeiro 6 ปีที่แล้ว

    Nice job

  • @AlejandroLapeyre
    @AlejandroLapeyre 4 ปีที่แล้ว

    I like you humor 😀

  • @izzetozturk5977
    @izzetozturk5977 6 ปีที่แล้ว

    Mükemmel. Tebrik ediyorum.

  • @mohammedkhelladi4570
    @mohammedkhelladi4570 5 ปีที่แล้ว

    thanks verry much

  • @TheErikBlackmore
    @TheErikBlackmore 4 ปีที่แล้ว

    I am in progress to build one .... thanks

  • @edwardmoulaison1359
    @edwardmoulaison1359 3 ปีที่แล้ว

    great job!!

  • @Guylemmer
    @Guylemmer 2 ปีที่แล้ว

    Hi, I’m halfway through my build. Did you apply any finish to the inner mechanisms? Im worried about any expansions or warping of the birch plywood over time. Many thanks

  • @Wordsnwood
    @Wordsnwood 6 ปีที่แล้ว +48

    Guess I first need to buy a pantorouter... :-D ;-)

  • @davehero1
    @davehero1 6 ปีที่แล้ว

    Very nice Cosmas. Do you need some sort of locking mechanism to hold the saw at the desired height, or does the threaded rod (with its steep pitch) resist rotating under pressure sufficiently well?

    • @CosmasBauer
      @CosmasBauer  6 ปีที่แล้ว

      Hi, no, it does not move. I had that problem with the big table saw. but not with this one.

  • @emkadesign4654
    @emkadesign4654 4 ปีที่แล้ว

    Cosmas, great video and awsome design. I'm trying to build it myself. But you didn't mention anything about the accuracy of the saw. How did you solve the problem of keeping the blade perpendicular to the surface of the table top and paralel to the vertical plane it goes up and down?

  • @arielsauk
    @arielsauk 6 ปีที่แล้ว

    Hi, you have part 2 of "compact Table Saw, Blade Lift Mechanism" or the Tunions part?

    • @CosmasBauer
      @CosmasBauer  6 ปีที่แล้ว

      No, but it will come.

  • @DIYdiacsnFarmstead
    @DIYdiacsnFarmstead 6 ปีที่แล้ว

    I pulled this Circular Saw out of my old Table Saw wich i barely use, so now i can build another one :D
    For the Sake of doing it, or to have a better saw wich you than would use more often?

    • @CosmasBauer
      @CosmasBauer  6 ปีที่แล้ว +1

      For the sake of doing it.

  • @Li-ni7gl
    @Li-ni7gl 3 หลายเดือนก่อน

    Привет! лайк однозначно ! Видео прям в тему для меня ). Хоть я и не понимаю по вашему ни слова ( но все понял по картинке ! только хочу уточнить шпильки .валы какого диаметра ?наверное 16 мм ? и подшипники какие если можно напиши пож..

  • @eduardorevillac.618
    @eduardorevillac.618 4 ปีที่แล้ว

    Amazing, muy bueno, saludos.

  • @Kolajer
    @Kolajer 6 ปีที่แล้ว +2

    8:13 been watching primitive technology :D ?
    Hat's off for your table saw audacity, especially with the safety fuzz watching

  • @ronnieverwijmeren7829
    @ronnieverwijmeren7829 5 ปีที่แล้ว

    Verry nice

  • @chandrasekhardamaraju7912
    @chandrasekhardamaraju7912 4 ปีที่แล้ว

    Are any plans with dimensions available. If so how ?

  • @patrickplanul1862
    @patrickplanul1862 4 ปีที่แล้ว

    Can we hope for a construction plan?

  • @esWoodworker
    @esWoodworker 5 ปีที่แล้ว

    ِGreat design ..... Any plans available???

  • @عاوزافهمليهكدا
    @عاوزافهمليهكدا 2 ปีที่แล้ว

    ممتاز

  • @DanielHernandez-pq7tj
    @DanielHernandez-pq7tj 5 ปีที่แล้ว

    how many inches is the circular saw, greetings from Mexico

  • @berniesr
    @berniesr 6 ปีที่แล้ว +1

    Very neat and looks very smooth in operation. If only you had an acme thread .......just had to say lol

  • @Hissan-Ahmad
    @Hissan-Ahmad ปีที่แล้ว

    can you provide us the plans?

  • @MrShawnba2978
    @MrShawnba2978 4 ปีที่แล้ว

    Did you change the blade to 25cm?

  • @kraj19721972
    @kraj19721972 5 ปีที่แล้ว

    Hello. not in such a complex design backlash saw?

  • @cacauchaves100
    @cacauchaves100 4 ปีที่แล้ว

    Boa NOite! Você tem esse projeto para vender?

  • @adiloncarvalho2995
    @adiloncarvalho2995 3 ปีที่แล้ว

    Bom dia. Vc tem o projeto em PDF?

  • @antontaylor4530
    @antontaylor4530 2 ปีที่แล้ว +1

    Good old Cardboard Aided Design. CAD.

  • @aamirkhan-od2zs
    @aamirkhan-od2zs 4 ปีที่แล้ว

    Please send Every component measurement

  • @jafarsidik180
    @jafarsidik180 5 ปีที่แล้ว

    Mantap......!
    I love it

  • @jorgeguillermouchofendiaz6033
    @jorgeguillermouchofendiaz6033 5 ปีที่แล้ว

    Muy buen video , podría pasarnos los planos si es posible

  • @brocktoro830
    @brocktoro830 6 ปีที่แล้ว +1

    puede compartir los planos amigo

  • @saltygx
    @saltygx 6 ปีที่แล้ว

    I love your videos and I really wish I can build this saw, but unfortunately I don't have a Festool jigsaw, mine is Dewalt, dammit!!!!

  • @lrgallegoortega
    @lrgallegoortega 4 ปีที่แล้ว

    Good job! Thanks for sharing... Just, please, be carefull with your hands. When you are using this outside down circular saw... Piufff !!!... just be carefull please. ..We want you to make more videos ok?

  • @juanstch6533
    @juanstch6533 3 ปีที่แล้ว

    Be carefull when using the improvised table saw it dosent have a spliting blade so you shouldt use your hands to push the wood it can be dangerous

  • @miguelangelhernandezcallac7464
    @miguelangelhernandezcallac7464 5 ปีที่แล้ว

    Podría dejar medidas exactas de la plantilla xf

  • @WinersonSimarmata
    @WinersonSimarmata 10 หลายเดือนก่อน

    Mantap...👍

  • @bks021
    @bks021 6 ปีที่แล้ว

    when will next video be realised?

  • @valamaas
    @valamaas 6 ปีที่แล้ว

    2:50 Thumbs up if you thought you needed a pantorouter. Looked up how much they were, before realising it was a joke.

  • @robertomoredafonte8111
    @robertomoredafonte8111 6 ปีที่แล้ว

    Esta muy bien pena que no se puedan descargar planos

  • @MsDurli
    @MsDurli ปีที่แล้ว

    trapezoidal thread spindle would be better

  • @arwiart5354
    @arwiart5354 6 ปีที่แล้ว

    Do you have design image for this table saw?

  • @lawmzualafanai9143
    @lawmzualafanai9143 5 ปีที่แล้ว

    Shit! I don't have a panto router...I'm screwed...

  • @tuantranminh1456
    @tuantranminh1456 6 ปีที่แล้ว

    Can you please give me the design file and the size is not?
    Thank ..!!

  • @skalia8344
    @skalia8344 5 ปีที่แล้ว

    How much did Matthias Wandell pay you to say that!?

  • @Jeremy_Fielding
    @Jeremy_Fielding 6 ปีที่แล้ว +14

    I love the simplicity of the design. And, I thought I was sarcastic... I love it!

    • @panicfarm9874
      @panicfarm9874 6 ปีที่แล้ว +1

      Jeremy Fielding enjoy your content as much as Cosmas’s

    • @Jeremy_Fielding
      @Jeremy_Fielding 6 ปีที่แล้ว +3

      Thank you, this guy is on my list of favorite channels.

    • @davidwood4431
      @davidwood4431 6 ปีที่แล้ว

      Jeremy Fielding k

  • @AtticusDraco
    @AtticusDraco 6 ปีที่แล้ว +9

    that kinda explains why my last glue-ups didnt go so well, i dont own a pantorouter
    thanx for the tip!
    Good show

  • @zyul64
    @zyul64 5 ปีที่แล้ว +3

    great build is there a PDF plan with the exact measures?
    thank you

  • @waynestinyworld
    @waynestinyworld 6 ปีที่แล้ว +5

    When can we expect Part 2 of this? I'd like to see the in-depth discussion on the tilting part. Thanks!!

    • @mb246
      @mb246 ปีที่แล้ว

      😅😂😂😂🎉🎉😮😮😮😮😮😅 mi

  • @houtjeboom
    @houtjeboom 6 ปีที่แล้ว +6

    Great design and well explained. Love your work!!!!!

  • @ВикторПальчик
    @ВикторПальчик 2 ปีที่แล้ว +1

    Hello Cosmas. Це ГЕНІАЛЬНО ТА ДУЖЕ ПРОСТО, Я ПІДПИСАВСЯ НА ВАС ТА З МЕНЕ ЛАЙК

  • @SkyfalconTin
    @SkyfalconTin 4 ปีที่แล้ว +1

    This is the most simple easy to build lifting mechanism that i found on youtube. The others videos show how to make this is very complicated and require other skill like welding.

  • @christophetrebuchet9442
    @christophetrebuchet9442 3 ปีที่แล้ว +1

    Thanks for this excellent project and your explanations !
    Could it be possible to get some drawings with dimensions ?
    Thanks in advance ! ;)

  • @abdullasafar5167
    @abdullasafar5167 4 ปีที่แล้ว +1

    Dear Cosmas, do sell the plan of this project?

  • @SavvasPapasavva
    @SavvasPapasavva 6 ปีที่แล้ว

    Ball bearings are always a good touch. My cheap ancient table saw uses fine pitch threaded rods for movement of one axis and it always gets caked in dust and becomes really stiff. But it doesn't look like yours is exposed in the same way so I think you're is fine. Good video as always.

  • @andikworks
    @andikworks 3 ปีที่แล้ว +1

    great cosmas, this video inspired me to make these table saw

  • @roygarciasaldana9255
    @roygarciasaldana9255 5 ปีที่แล้ว +1

    Hello, I greet you from Iquitos - Peru. Your design is excellent. Do you have plans with design measures? Can you please send them to me or post them?

  • @johandroog6414
    @johandroog6414 6 ปีที่แล้ว +1

    Hi. nice build. what is the thickness of the plywood you use. and the size of the steel pins. they look so huge on this video.

  • @ibrahimartin740
    @ibrahimartin740 4 ปีที่แล้ว +1

    Measurements please

  • @KaleemKhan-DPS_MYSORE
    @KaleemKhan-DPS_MYSORE 6 ปีที่แล้ว +1

    Great design, Can you provide the templetes or the measurement please

  • @serkandemirhanofficial
    @serkandemirhanofficial 4 ปีที่แล้ว

    What the f is that suppose to mean you cant build without pantarouter...... And why the hell did you mention the name of the video ''simple tools'' while there are none ??...... dislike.

  • @olaezz4802
    @olaezz4802 6 ปีที่แล้ว +4

    Can you provide templates pls

    • @mrgodBG
      @mrgodBG 6 ปีที่แล้ว +1

      Yes pls, make the blueprints for this, i would gladly buy them

  • @marcellustone
    @marcellustone 6 ปีที่แล้ว +1

    Sad that You didnt show the electronic part of your saw. What kind of switch and cables to you need?

  • @albertlagerman
    @albertlagerman 6 ปีที่แล้ว +2

    How many table saws do you have? xD

  • @kristofpucejdl
    @kristofpucejdl 6 ปีที่แล้ว +6

    Hello Cosmas. Safe to say you promoted yourself onto my most admired homemade tablesaw builder with this :D I hope you are still planning onto finishing the series because I am eager to (poorly) attempt to build it. I have one question about this part. I love how you solved the raise/lower mechanism, the sliding bearing block is awesome. my only concern is, is there a good chance of dust/chip getting into the slide and limiting the travel? I was wondering if it was better or worse to cut the slots for the bearing motion all the way through the plywood panels, to possibly allow for cleaning every once in a while? Another question I have is how do you change the blade? I see your saw has a button operated spindle lock, which is similar to my makita 5705R I plan on using, and yours seem to be hardly if ever accessible when the saw is mounted. does it work to just pinch and hold the blade while tightening the retaining bolt?

  • @МухаммадШарапов-к4ю
    @МухаммадШарапов-к4ю 2 ปีที่แล้ว

    Здравствуйте уважаемые Космо Байер, пожалуйста поделитеь с чертежами станка вашего, распиловочного станка, с уважением ваш подписчик.

  • @mrmanusia
    @mrmanusia 3 ปีที่แล้ว

    I hope I have those sipmle tools

  • @shigt2605
    @shigt2605 4 หลายเดือนก่อน

    Thank you foe sharing this video, this is awesome. I`d like to copy this tablesaw, so would you please let me know what thickness of Baltic plywood.

  • @nabiabdelkader7750
    @nabiabdelkader7750 6 ปีที่แล้ว +2

    Hello
    Inevitably is a wonderful work and well done
    The use of translation is a wonderful thing for other races is this true

  • @Alloush1980
    @Alloush1980 ปีที่แล้ว

    nice work...👍...can u provide us with dimensions file,, or if u have solidworks assembly for it..

  • @benjamindeparis7424
    @benjamindeparis7424 ปีที่แล้ว

    really nice job! But, you need to add a divider knife, be careful of the kickback! sorry for my English...

  • @MoreHace
    @MoreHace 6 ปีที่แล้ว

    So u need a pantorouter table to made this? Just joking. I think this design is worth doing, congrants! Do u have the plans or a sketch of all this? What do u think about mounting an induction motor with pulleys to drive the machine? Would it be able to handle the weight?

  •  6 ปีที่แล้ว

    Evet çok güzel mekanizma tebrik ederim

  • @guitarrainstrumentaldenest513
    @guitarrainstrumentaldenest513 6 ปีที่แล้ว

    hello friend I'm from Uruguay, I loved your channel, a show the mountains, I'm going to make one, what a shame it is not only the Spanish language, I do not understand what it says, now I write in Spanish and translate with the google translator, I'm going to make that table just watching your video, but without understanding your language, thanks for your contribution

  • @twagner6155
    @twagner6155 6 ปีที่แล้ว

    It is better to go to a second hand source like a garage sale or estate auction, get a 3 horse or better motor and construct a real belt driven table saw from another video or upgrade a cheaper saw.

  • @НесторБлюм
    @НесторБлюм 3 ปีที่แล้ว

    Broke the finished mechanism and made the same? 😆😆

  • @johandroog6414
    @johandroog6414 6 ปีที่แล้ว +2

    hee Cosmas.
    when do you publish part 2 ?????

    • @CosmasBauer
      @CosmasBauer  6 ปีที่แล้ว +1

      I don't know yet. 2- 3 Months maybe.

    • @johandroog6414
      @johandroog6414 6 ปีที่แล้ว

      and they say that Germans are not funny.

    • @CosmasBauer
      @CosmasBauer  6 ปีที่แล้ว +1

      haha you got the joke :D It's going to at least take me another half a year.

    • @rafaelcontrerasvalenzuela8201
      @rafaelcontrerasvalenzuela8201 3 ปีที่แล้ว

      @@CosmasBauer Hola dónde conseguir las medidas

  • @samoanSAIYAN
    @samoanSAIYAN 4 ปีที่แล้ว

    Simple tools? Where?
    I see a drill press, festool jigsaw? And a router... Pls.