Wrapping the door core.
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- เผยแพร่เมื่อ 16 ม.ค. 2022
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It's funny that you said you're not a wood worker. I've been doing carpentry for almost 50 years. I've done everything pertaining to carpentry from forming and pouring foundations, shingling roofs and everything in between. When I started, I'm in Maine, the carpenters built the house, the whole house. We didn't have framers, cabinet makers and trim guys, we did it all. Sometimes we insulated and did the drywall too. I'm kind of semi-retired and I want to do some wood working now.
Good luck with the door project.
Vacuum bagging is an amazing way to bond those staves and veneers together. Removes any air bubbles and applies pressure evenly. Check it out.
Fellow self employed Texas finish carpenter here, I dream of having my own shop set up like yours. That's a badass door!
Richard, kudos to you for diving into subject matter that you're not an expert at...and more importantly, sharing the experience others. I'm enjoying the door build. Thank You!!
100 year door! My buddy made those for as bit, but could not get it off the ground because people did not want to pay for quality. Good job Richard as always!
Can't believe I've been watching your channel since the Raised Panel Wainscoting, built with Sommerfeld's tools on the aluminum router table. NGL, miss the DFW days.
Festool Domino XL DF 700 do a nice job of making your door frame, the screen door too.
Uuuuuu a Screen door tutorial would be so awesome, that’s something I always wanted to learn how to do and how to fix.
Get yourself a veneer vacuum bag. Will save a ton of clamps and will allow you to have 100% contact on the glue up. Great work as always!
I absolutely love the new door. It’s inspiring me to follow along and build one myself once I finish current projects. I do most of my joinery by hand and would recommend cutting the mortises first. If/when you make a mistake, the tenon will hide it. It’s fun to try new techniques, keep at it! Please show the tenoning process, even the mistakes; it’s how we learn!
@@devonwainstein9188 I’ve seen it done both ways professionally. When cutting by hand, I cut the mortises first , rough cut the tenons and pare them down to size. I know it takes longer and requires more patience, but I’m not worried about how long it takes; I just enjoy the work for the satisfaction it gives me, seeing a job well done. That’s just the way I was taught.
I did a bed headboard cabinet once. In my mind, I thought that my 6-ft pipe clamps would handle the 48-in height. What I did not think about was the width. I had to run to the store and buy some 10-ft pipes. I could have just taken some of my unused clamps and transfer to the longer pipes but I bought new ones. I also upgraded to 3/4 from 1/2 inch because of the deflection when tightening down long 1/2-in pipe clamps.
You can never have enough clamps, sizes, or styles.
When low on clamps you can use a 2x4 and stand it on edge along the length of the glued up boards and clamp the 2x4 on edge on top and bottom. That will apply even pressure across the length of the glued up boards.
I used to clamp up things like you did until I discovered vacuum bags. Slide the pieces into the bag and turn on the pump. BAM 💥 !! works like a charm! They even make long narrow bags for laminating solid stock like you are doing. The clamping pressure is perfectly even in every spot of the glue up.
hi Richard, save all the hassel and mess and get a festool domino once you use it once you'll never use anything else...... made several doors with it and never had a problem!
Finished Carpentry Tv makes me want to build more. Love this channel..
I ca glue everything! Lol love it…. Kids won’t sit still… ca glue!… Wife won’t stop telling me I have enough tools… ca glue!… customer says that’s it? Oh I could have done that…. CA GLUE! Love the the direction the channel has gone. It has been a pleaser watching your vids since 2019. Be well
when i first started with woodworking, i'd make a habit of buying a cheap set of irwin clamps on every trip, or so, to the box store*. you can never have enough clamps.
*i'd usually only go to the box store about once a month or so though...
Welcome to woodworking, I was a trim guy then got into woodworking, for me jigs is how I started since I didn’t have the tools, since then woodworking has been fun and a time saver for me. Good luck on your new journey
From an order of operations standpoint the edges are generally veneered and flushed and then the faces. That way you have no veneer seams on the faces of the rails and stiles. Also, show wood is often applied to the ends of the side styles before veneering. That requires cutting the core wood stiles a bit short, applying the face wood to the ends, and then trimming the stiles to actual length… this is typically done before the edges are veneered.
The garage door is a great place to figure all this stuff out!
Love how real you are. Good to see.
I truly think this is what you are supposed to be doing sir!! I can see cabinets and furniture in your future.
Awesome work as always Ty for sharing.
Given what you have invested in woodworking equipment, you might consider the Festool domino DF700 as your go-to tool for mortis and tenon joinery.
Mortice and tenon joinery is much stronger and if he does it a lot he will develop other skills.
In his last video he said he plans to get the domino for interior doors and use mortise and tenon for exterior
Doors made from solid wood are heavy and should have mortises a minimum 80% of the styles width.
You’re becoming the next Norm Abram. Keep it up the good work and content. I enjoy your video and your tools and new machinery.
Bench top Hollow chisel Mortiser may be a good investment if your setting up shop . Also a festool domino would be a great investment. Both of these tools are essential to joinery. Or just get cope and stick knives for your shaper
Add my vote for the Dominio (and I'm not a festool fan boi). The XL would make that door in a a couple hours work.
@@larryrichardson5167 I’m not a fanboy of festool but they do make nice tools . I’m kinda old school from working in shops for years . If it was up to me I would have a set of knives made for that shaper . He’s got the machine mine as well use it
Looking sweet, looking forward to seeing the rest of the build.
Hello Sifu Richard i like your no fear approach to getting this done sir its awesome to see ! the Door is turning out to be a wonderful project and it looks like you've been building doors for years! thanks soooo much for the lesson. Cant wait to see the finished door installed.
My first thing in a new shop. Add outlets. I added 34 additional outlets on a 2 car garage on 4 separate circuits wired so 2 large amp devices can be used in one outlet on 2 separate circuits. No breaker tripping or overloaded circuits. You can never have too many outlets.
Or clamps lol!
@@brianr3617 AMEN to both!
When upgrading my shop, i installed a 2x230v@20a + 1x400v@32a outlet every 6-7ft or so.
Even on the outside i placed a set of those for welding, sanding, spraying etc in summertime.
It was a lot of work but by far the best investment i made.
That and fitting french cleats all around the shop wich also solved the clamp storage dilemma.
Also a lot of led panels instead of 30 year old tubes made my top 3 of usefull investments.
Outstanding vid for your already awesome channel ..... this new move has been a wonderful delight for you, your family and the biz. Cheers man and excited for you and the channel in 2022
Good job Richard. It’s been fun watching you expand your horizons.
Just love watching you and going through the first video and learning techniques with you. My Dad was a craftsman who taught himself to do many things with just a table saw and a few other tools. I'm fascinated by learning your process of your first door using the stave core I believe you called it. What an incredible way to add to your skill set to build this door. Really appreciate your enthusiasm and love of craft.
I make doors for heritage museums, a lot, When I veneer, I like to use a contact cement, it’s instant, and you won’t need clamps. There’s plenty of good exterior cements out there.
Your building up a nice selection of tools.
I can tell you like your new shop; me too! Have fun and keep expanding your expertise.😀
Looking good. Foresure mortise and tenon is the way to go. I just recently took apart a old wooden entry door to cut it down for a low basement. Luckily the old 50 to 75 year old glue fairly dried up so it came apart pretty easily. Took a while but turned out good at the end.
I would love it if you linked your previous video (part 1 of door build) here so I can find it. 😉part 2 is great and will be very helpful once I’m at that point (note to self - get more clamps!), but I need to start with step 1. Thank you for sharing! 😊
Nice video! I had the luxury of doing this same process for 22 doors. My works shop has very limited clamps and machinery as well but overall I averaged 1 door every two days. They were three panel with 3 piece moulding on the inside
Hey man, just wanted to say that I really enjoy your channel and I'm loving the recent videos.
If you start doing this type of veneer fabrication you might look into vacuum veneer techniques as a quick and reliable way to laminate the components.
I’m loving this series, excited to see the door when it’s done 🚪
Haven't tuned in awhile great to see your new shop and to see you working on something new and different
Hi Richard
Loving your latest videos mate I love all your new toys it makes life so much easier 👍👍👍👍
You got this! Be patient and take your time.
I agree to use joinery, it will make a stronger door and bring you much satisfaction.
Phillip Morley and Marc Spagnuolo have good tutorials on mortising using home made jigs.
Sounds like you need a Domino XL!!!! I love your videos man and I'm really happy for you that you have such a sweet set up! I have always wanted to make doors, but have been too intimidated. I really appreciate you taking the time to educate and share what you learn. I just may have to make a door now!
The sound of the veneer glue up... loved it!
If you want to increase the area of the clamping pressure use strips of wood. So that when you clamp down on the bit of wood it applies pressure across an area and it also stops you from damaging the wood.
So to recap use a long strip of scrap wood and then put a few clamps onto that instead.
Love the progress youre making as a woodworker, keep it up man 👍🏽
Really enjoying following these vids. Good work
Can never have to many clamps.. over 200 F-style, K-body & Pipe clamps I've accumulated over the years, and with your new adventure... get ya some variety. Great content you've put out over the years and learned a lot with trim carpentry from you. Keep up the momentum Richard. Let me know if you want some pics of my hand made clamp rack .. it's compact and small footprint for guys like us working out of garages...
Cambered cauls will make up for the lack of clamps, you can make your own pretty easy! Doors looking great!
Excited for you expanding your knowledge base.
I’m sure you can find one, but you can also make your own mortise jig for your router. Then it’s reusable, repeatable, and it’s made by you.
Hi Richard, Door coming along nicely, lots cuts and glue. When cutting mortises make absolutely certain that your board center line is spot on. You can adjust mortise depth and length easily. If you route the mortises off center you are going to have rail and stile mate issues. I won’t cut tenons anymore just mortises. I join the two mortises together using a home made rectangular piece of wood with round over edges the same width and depth of the two mortises. Lots TH-cam vids re that approach. Check a few vids out and you will come up a method that works right for you. Your wise to practice a bit first. My 2 cents. Love your work. Hope you can lift that door when your done.
Super excited about this new content.
Add hop setup is looking awesome!
Since your looking for some new clamps I’ve had really good luck with Pony Jorgensen F clamps. I have a few of the 6” ones and they are built extremely well. You can get a lot of clamping pressure from them and they’re not to expensive. The door is looking great, keep up the great work!
I agree- plus they have them at Loews where your military discount applies!
Locking c-clamps are great for glue ups with cawls (Vice grip type/Kreg)
Rule of thumb for any wood shop - more clamps!
As a finish carpenter you are more than half way there with your skill set. At least in my humble opinion. Diving into things other than trim work, with the knowledge of the tools you have, is huge and due to that comfort I look forward to seeing fine works from you. As with any woodworking, it takes time, practice and patience. Now don't go "Hollywood" on us. For joinery I tend to get inspirations from Japanese style and I am an avid follower of The Samurai Carpenter....even if both are difficult for me to aspire to. Hey, it never hurts to get inspiration from great woodworkers.
If you've ever got to build these long things again, look into building yourself a set of bowed cauls. That'll save you a tonne of clamps.
That was my thought...cauls! Humber College Rules lol
The question of clamps is a never ending debate. To get the most bang for the buck I recommend 6" C clamps and 3/4" pipe clamps for starters. A dozen of each will prime the pump. Next add parallel jaw clamps as you grow.
Others are exactly correct to recommend center tapered cauls. I rip mine from about 2" x 3" from used construction lumber whenever I can repurpose it.
As soon as you acquire a decent collection of clamps you have to build a custom clamp rack to keep them handy between glue ups!
Maybe building clamping jig for mass projects
Love the door build. Time to up that clamp game! Nice paradelle clamps. Maybe a veneer bag and vacuum pump if you think you will be doing more veneer work.
Loving this series. Something I’d like to try
“I have a lot of rock over here” I died 😂
Looks good, looking forward to the next video. Thanks for the videos
I have been complicating building my own doors in my new house, thanks for showing me how you are going about it, I plan to use dominos on mine instead of true mortise and tenons. Thanks for sharing.
Ok. I’ll pay attention to your trials and success. Show both, I think it will help many.
Nice work! You need to get at least 2 RIDGID adjustable height, flip top work supports, to receive your long stock exiting the jointer, planer, and bandsaw!! These things are the best!!! The flip top, and the slick surface are solid aspects of them, OH, and the quick height adjustment. Probably get more when you use the first two.
They are also very portable to store as well!!
Best project video yet, I’d love to make a door of my own!
Definitely show us your practice pieces. Looking good!
I see cabinet makers use suction clamps. Pretty cool stuff! There's even a portable, hand held type. But you're right, I never have all I need when it's.
When using your clamps having glue blocks definitely helps and also putting paper down on your table where you are glueing helps too over time the glue buildup will start denting your material
I would like to see that screen door since I need a couple for my screened garage/summer room.
looking awesome...... Harbor freight f style clamps are awesome and cheap............. perfect for those glue ups
Very enjoyable. Thanks!
It's really enjoyable watching a talented carpenter broaden their skillset and try new things. Great series so far.
Just a small tip on a glue up like that one - you made a thick sandwich that was going to most likely stay flat, especially with that stave construction, but it's good practice to clamp something like that to a flat surface, whether that's a workbench (a small overhang comes in handy) or a long straight edge like a level or some other option so that it doesn't warp. I got scared for a sec when you set it on sawhorses, especially on its face, then there's the moisture from the glue.
I've never used a vacuum bag but that might be a good investment if you're planning on doing a lot of veneers as well. Could save you on a million small champs from time to time.
Looking forward to watching your journey or becoming a woodworker!
Good 👍to see 👀you having fun!!!
Well done sir. Can't wait to one day build a door.
Hi Richard! Can you show us the finished laundry room? Thank you! Love your videos!! 😎
Plunge router with a spiral down cut bit. A collar for your router base plate . Make a u shaped jig to strattle your workpiece. Make the legs of the jig long enough to clamp . Always cut the mortise first. Then cut the tenon to fit . I’m sure you’ll do a great job
Well I think your doing great so far, I've looked into how to make mortis and tenon joinery but I have yet to actually do it, LOL
No avía mirado que tenía ese table saw y jointer se Mira que están al puro 💯
I built a two sided door one time with 377 individual pieces I milled all 4 sides. Around 1500 cuts before I even started building. One side was modern contemporary and the other was mosaic
Woodworking... the process of taking large, expensive pieces of material and turning them into smaller, more expensive pieces of material... Cheers!
Wow zero blade deflection with the new bandsaw. I’m impressed.
The XL festool domino would sort the mortise and tenon,nice frame so far
you should use some 3/4 thick melamine pieces under your clamps, that will bring the pressure up and also keep you from getting clamp marks in your pieces, also If that door is going to have exterior exposure I would use epoxy, titebond 3 is good but I would trust epoxy more long term.
I own probably 30 to 40 of the bessy 4 to 6 inch clamps. For me they are the most used clamps. Also practice the mortise and tenon until you feel comfortable
Good for you to take the plunge and build a door. I'm sure you'll nail the joinery!
Buy Bessey clamps or pipe clamps. This Irwin style clamps are good but in my books deliver less than enough pressure. As already mentioned make some cawls to spread the pressure across the glue up area.
Just a trim guy. Lol that’s just the years where we carpenters get practice.
Love the equipment! I see a wider planer in your future
I would use a dowel jig and some 1/2" dowels for the joinery
In the next episode: "Hey guys so i bought 200 clamps from Amazon" :D
So true about the statement about the clamps. Can never have too many
Might try vacuum bags. Great job.
Dude! Use standard lumber or cedar for your screen door and save the Spanish cedar for a humidor!
Oh, please record the practice mortising. I think we all learn more from messing up than watching a flawless performance. I commend you for stepping out of your comfort zone.
An easy way to deal with mortise and tenon applications is the Domino. You can even run a few slots together to create a larger mortise, then custom make a large floating tenon instead of the stock dominos. Super fast if you have to do a bunch of joints.
Hodor would be proud 👏 🥲
Festool domino XL purchase one of these and you’ll never need to do a traditional mortise & tenon again, a great time saving bit of kit