We have it as good as we do because our ancestors laid the groundwork for us to have a better future, as we lay the ground work for future generations to have better technology, infrastructure, health care etc. Their societies clearly had other ideas, ideas that obviously didn't work. It's amazing to think that an enthusiast in a shed designed and built a race winning motorcycle engine, and these people are on floor. Is a workbench so hard to build?
@@MrClassiccarenthusiayes ..I agree with you..other societies unfortunately just use their countries work force/human resources and put down their own people for their own greedy ends without investing in the work that these poor souls are capable of doing....and in the end destroy the very nations they govern...sad ...
@@MrClassiccarenthusia I get what you're saying - the whole thing's a contradiction: obviously highly skilled - yet still working in primitive conditions.
@@johnriggs4929 I honestly appreciate the determination, but as someone who comes from an engineering background, I don't really see any skill as such. What's being demonstrated here would have been impressive in the early part of the 19th century, but not today. Which is exactly the issue that faces many far Eastern and Middle Eastern countries. Their technology is far below the standards we have. Instead of developing, they're using out dated methods to keep their old junk going. It's a cool hobby, if you're restoring an old car and can't find obsolete parts, people copy them, either in this manner or by 3D printing them in plastic and casting them in metal. Even headlamps get copied in silicone moulds using epoxy as the material. But to run a country on this level of technology is really quite sad. Cuba springs to mind, I've met a few people from there. Make do and mend, but otherwise, the place is a living hell.
Amazing work. I work in a Aluminium foundry and showed this video to my colleagues there. It really went viral among them. Although the process of die casting Aluminium for serial parts is quite different (see teslas mega press video for that) they immediately started discussing what he could do to improve the cast, like pressurizing it, different temperatures etc. etc. :D It’s amazing to see this connection between foundryman although they have so different jobs
It depends on the purpose of the item you're casting. If the finished item doesn't have to 'mate exactly' with any other item, allowing for 'shrinkage' is less relevant. Some years ago I needed to 'repair' 1 of 2 brass 'feet' on a firescreen. I puzzled for weeks over how to create a pattern to cast a replacement and create an 'exact size' replica. A friend proposed the obvious solution. The 'feet' don't need to 'mate exactly' with the screen, they only need to mirror each other. Use the unbroken foot as the pattern to cast TWO replacements that, after 'shrinking', will be identical.
I would like to set these guys up in a brick and mortar structure,and start producing one off auto parts for antique, motorcycles, autos,tractors and aircraft. This crew can make anything!
I respect these people for trying to have some kind of workmanship, but the difference between this and good quality products, is that, the quality of the metal being used. They melted random pieces of aluminum laying around. A manufacturer tests and knows the exact elements needed to make a good quality product that will be durable and last. This is where you're money goes when you buy name brand tools and metal, and also, why the cheap ones break easily. They just aren't made out of the correct formula. I wish more people were this determined to make something out of nothing. God bless us all
@@joshportie I don't know where you get your info from, but I've worked at local manufacturers in my town. They don't make garbage. They have very sophisticated machines and do in debt testing to ensure their products to not fail. Maybe some have cut corners on products that aren't dangerous, but big companies can afford to do the process correctly. Some of these products can have fatal affects if they fail.
They are making "pirates" replace parts. The brand is there because is part of the engine case. It's very common in poor countries find these kind of products, the average people can't afford an original part. so they have to buy these chip copies.
Качество поверхности конечно так себе, хотя если вспомнить как выглядит алюминиевый блок двигателя УМЗ, к примеру 4216, то при условии, что блок сделан на заводе, а эта крышка на полу на кортах, то очень даже неплохо получилось.
Куча кратеров, микротрещин...которые видно даже на видео. Про точность и речи нет. Для литья, используется процеженный мелкий кварцевый песок... короче, тихий ужас
This is true. Most caring go through extensive machining and finishing process to become a finished product that will serve it's purpose and last. Good to notice. Ever wonder why some metal products are way cheaper than other's? Now you know, and now you know why the cheap ones break and don't last
@@billb.3265 Man weiß es nicht , schließlich hat er altes alu geschmolzen und hat etwas hinzugebracht , was eventuell eine bessere alulegierung ist als zuvor - Das gezeigte Produkt im Video ist ein Replika aus Aluguss , das original war auch aluguss . Davonb abgesehen muß die aussenabdeckung eine geringere Härte haben , als das Kurbelgehäuse selbst , damit der Seitendeckel bricht und nicht die 2 Motorschalen , welche das Kurbelgehäuse beinhalten oder Aufnehmen . Falls die Hersteller überhaupt soweit denken , denn es wäredumm es so zu konstruieren , das bei jeden umfallen der Maschine der Seitendeckel heil bleibt und statt dessen die Kraft weiterleitet . Preise sind bei HANDWERK hoch . Die Qualität ebenfalls . industrie ist billig , ist aber auch schrott , sobald es seinen Zweck nicht mehr erfüllt . Ich denke bei Aluminium und Stahl kommt es auch noch auf den Legierungsprozeß an und die GÜTE . Deutscher stahl , made in Germany war zum Beispiel qualitativ hoch , aber für ALLE außerhalb Deutschland für ein Botterbrot und ein Ei zu haben . Es kommt also auch auf die situation drauf an , wie der Preis ausfällt . Eine Maschinenstunde kostet wohl so 80Euro und wieviel kann man in der Zeit fertigen ? Daraus ergibt sich der Preis . Yamaha will bestimmt für so einen Seitendeckel 200 Euro und der Mann in Indien macht ein Replika für 50Euro , nur mußt Du es noch polieren , damit es optisch wie ein 200Euro Teil ausschaut . Du weißt doch , hier im Westen ist alles überteuert und überteuert , da LOBE ICH MIR die Menschen in dem Osten .
It amazes me how the skills these guys have using basic tools whilst squatting down. I paid a fortune for tools for my workshop and so far have only made a bird box and I ballsed that up.
У нас раньше на каждом заводе был литейный цех, умели лить не хуже (сейчас тоже умеют, но единицы). У меня бабушка в литейке на чугуне и бронзе отработала 40 лет, поэтому всё знакомо, что делают, только в качестве смазки использовали графитовый порошок. Ну и культура литья была повыше, чем здесь, качество тоже лучше.
Since I'm a Jr toolmaker I would tell you to put that part to a cmm and find out of those diamentions work and secondly fit form and function has to be met this looks like to me just bandaid work .
@@rukus100821 and that's the difference between someone who has 'unlimited' resources (the over-privileged) and someone who must work with limited resources (the under-privileged). When a 'bandaid' solution is all that's available, it's what you use. Spend 1 year in an under-privileged community and gain greater understanding of your 'craft'. I have more respect for an 'amateur' who can resolve a problem using only what's available than for a 'professional' who can perform only if they have all the latest 'technology'.
@@rukus100821 I'm sure those people in the video are not stupid and understand perfectly that "the part must fit". I suspect the intent was simply to demonstrate the process of casting (detailed) items. Notwithstanding, if the latest technology is not available and it is imperative to have a particular object one must 'make do'. Generally speaking, those who have 'grown up' relying on the latest technology being available have no idea how to 'make do' - ie they don't understand and can't relate to 'the basics' of their 'craft'. The order of importance is function then fit then form - ie if it 'functions' as required while not 'fitting' perfectly and the 'form' is ugly, it serves the purpose.
I'm trying to create a similar casting and failing miserably, but I'm enjoying what I'm doing. After watching this video I see where I'm making a bunch of mistakes. Thank you for making this video. Thank you for sharing your skills with us! Your work is beautiful. 👏👏👏
For sure you will fail if you are not in the industry because although this is the most basic casting techniq, it is not as simple as what you see. The sand for casting is not the normal sand but they are mixed with some substances at a particular ratio to ensure the proper moisture level and to help the mould keep its form. Also you need to know where to put the pouring hole and ventilation to avoid bubbles and the melt iron does not cool down too fast so all the space is filled...
Watching this brings back the time in Junior High School Shop Classes in the late 1970s when Skill Labor was still in high demand in the US, but nowadays skilled jobs in the US are outsourced.
Bill Clinton caused it. He also created the Bush era housing bubble. I worked in a sector that moved overseas when I was 20. My company had to try to be competitive, so they imported materials from 3rs world country's and our quality went to shit and we were still overpriced. These castings are trash, tons of impurities. But it's ok because it's cheap and we live in a throw away society.
I wonder about the chemistry of the metal they feed too. Might not be the best for a sharper result. But I was honestly impressed with the whole process, having never seen it made start to finish by hand.
Я ничего не пойму в России на заводах так же что ли Делают? Качество литья один в один! Только в видео на коленке в пещере, а у нас на заводе в якобы отличных условиях и на современных станках! 🤣🤣🤣 даже на видео говорят орига - оригинал!
@@user-ic8tq4be9e именно, посочувствовать. Не от хорошей жизни они этим занимаются. Если не ошибаюсь,, это Пакистан. На последней минуте, мужчина что держал готовую деталь, в его глазах читается полнейшая безнадёга.
@@user-ic8tq4be9e да, к сожалению только посочувствовать. Хотя с их тенденцией роста экономики, они вполне за пару десятков лет может и смогут догнать россию какую нибудь, но этот пассажир который на видео, возможно то этого уже не увидит.
@@user-ib9zc7vi4d по моим данным не первое. Во вторых если рассматривать статистику в разрезе за последние 10 лет, данно число снизилось практически в два раза. То есть наблюдается положительная динамика.
Did exactly that at high school here in Argentina. I still have an alluminium turtle made of two pieces. Its not that hard to do, requires patience. I remember it kind of exploded once, when the sand was wet and suddenly evaporated as melt alluminium was being injected. We used thinner sand for the section closer to the piece. The wite powder is used to facilitate layers separation.
Aqui no Brasil tem regras imensuráveis para empresas e trabalhos manufaturados sumiram quase totalmente, Direitos trabalhistas e exigências enormes que acabam com pequenas empresas e so ficam as TOP gerando milhões de desempregados, todos pedindo auxílios ao governo e muitos foram para o crime, então as vezes penso sobre esses povos que estão labutando honestamente e ganhando seu pão.
@@eldragon4076 people may flame you for saying that, but it is absolutely true that people feel miserable when the are denied things that the THINK they want. But wanting something we can't have is what makes us miserable, regardless of what it is. The truth is happiness is found in being content. Ita not like we're all miserable because teleportation and holosuites aren't invented and readily available. And if you feel bad about some people in the world being poorer than others, that's fair and kind of you. But do keep in mind that the last 70 years have seen more spread of average wealth world wide that the human race has ever achieved in its thousands of years of history. We are just looking at the process and noticing the disparity, but comapred historically... we are all longer lived and wealthier, across the world. It is sad that the whole world didnt magically make everybody a copy of every new technological device that comes out... but it's also a Fantasy to consider that an option. The real solution is what we're looking at, and it works around the reality of humans not being the BEST at sharing, and yet we've shared more than ever before since WW2 and the Indstrial Revolution specifically
Молодцы конечно. Вот только качество сплава никакашное . Терерь понятно аочему китайские скутера ездят с выламанными заводными ножками на крышках вариатора))) пользуются только стартером
Realmente são muito hábeis , trabalho manual muito bem feito , eu trabalhei em uma empresa em São Paulo ( 1973 a 1975 ) , na época a gente já usava maquinas injetoras , eu pensava que nos dias atuais , já não se fazia esse trabalho manualmente
А для чего это уметь ? 21 век на дворе , или унижение людей вас воодушевляет ? Этот человек вынужден этим заниматься , т.к. государство в котором он живет давно его забыло .
O trabalho dessas pessoas é muito importante , principalmente por colecionadores de veículos , que necessitam manter seus veículos em condições de funcionamento , e não encontram mais as peças de reposição , aqui no Brasil esse trabalho é muito valorizado .
@@MouthfulOfZach It's a handful of people running their own business making handcrafted goods. Not a video of 6000 people chained to a factory line with a white guy giving them orders, so some Western chauvinists are confused...
In college we did sand castings . adding motor oil to sand made it sticky to hold its shape using poly iso foam shaping our parts & sandcast right around it then the pour. that foam would burn out aluminum took its place
☝️☝️☝️that right thure! I took sheet metal fab instead but in same shop same teacher. Out shop teacher told us a story that 3 years prior some guys went into the melting room to chew some tobacco, this would have been around 2003, so they end up spitting into the form that they pour molten aluminum into, the next class some guys end up pouring into the form without checking it's 💯 dry, any small water droplets will cause molten aluminum to explode violently says he, anyway, it blows up and sprays all over the room and the guys, they end up getting 2nd and up to 3rd degree burns. In the same HS was walking away from our lunch room and the stairs that lead to a lower level had a little balcony type deal with a bench and ppl would constantly sit in the edge to "chill" or take photos, beyond the edge would be the drop to the lower level below which is a concrete slab, about 12-15' below, so no joke. So I just made my way down and I just passed a guy on top sitting on the edge, I make it about 30 feet down, this was between two buildings so echo was superb (In a bad way) I hear this THUD I turn around and I see people rushing, I heard this guys body hit the ground, it was like a hollow mass hitting a solid mass, a very unpleasant sound when you know what just happened, I see the guy breathing deep like he's dying and bleeding from the mouth, I leave shortly as everyone is gathered and teachers are there telling everyone to clear, later we hear "updates" on the guy but nothing certain, sometimes over the intercom, couple months later all the chatter about him is at zero now and no intercom mentions ever, I never saw the guy again and they never updated us for the for rest of the year, at that height I suspect he probably died. Crazy
@BlkonBlkcrimematters what’s “crappy” about it? It will not serve its purpose? Seems like an awful way for him to be wasting time making things with zero value. It may not meet your standards, but did you even notice how it was done? What’s “crappy”?
These people without academic degree has more intelligence as an german engineer who lost years on university and left it as an presumptuous person who isn't able to hit an nail into a board.
People of Pakistan..they can make anything from their backyard with a limited resources. Name it..car and motocycle engine, kitchen's utensils, house equipment, weapons and ordnance. Salute from Malaysia.
No safety measures at all. No gloves, no safety shoes or anything... these are men who run the economy of a country. They are thankfull they have a job. They developed skills to make high quality products with low costs. Incredible!
Hermoso trabajo!!! Si yo hago lo mismo a mi se me desarma, tendría que probar con tierra, porque parece que es arena lo que usan, genial muy buen proceso y muy bien organizado 👍
Смотря с каким заводом сравнивать. УАЗ буханку тож типо на заводе делают... Пол Китая по примерно такой же схеме работает - и ничего, многие даже фапают на китайское экономическое чюдо....
Как то дело было на уаз из под ГБЦ тосол начал выступать. Сняв ГБЦ эта деталь оказалась не лучше чем на видео,одни раковины и дефекты литья,и эта деталь сделана в СССР. Пришлось новую ГБЦ покупать. Я вообще удивлён как на змз 409 научились головки отливать, наверное зарубежные инженеры не один год линии по производству настраивали. На одном из предприятий в нашем регионе пустили немецкую линию по отливке деталей. Пошёл брак 80%,немцы месяцами настраивали эту линию. А начальники ничего лучше не придумали как заваривать сваркой бракованные детали. Вот и 21 век Совсем не далеко от них Раша ушла,только у Рашен барыг есть деньги купить линию и технологию по производству за рубежом, а у этих товарищей видно совсем инвесторов нет.
@@user-hy4lg8gk3v Для мопедов видать и так сойдёт как на видео, но можно же как-то расти в производственном плане, у нас бы новое оборудование б освоили, либо новые способы литья, благо интернет позволяет. Они веками, один и тот же, дедовский способ практикуют, могли бы при желании удешевить, упростить, автоматизировать процесс.
This craftsman seems to be gentleman from Pakistan. Working entirely on intrinsic talent and experience. Doesn't seem to have any formal training or any government aid. Truly remarkable and amazing work. Some input like nonstick core can help to reduce manual correction. With minor low cost automation can make small batch production. Hat's of to craftsmanship. 👍
Das ist mal wieder eine richtig gute Arbeit. Diese Facharbeiter sind richtig hart im nehmen. Sie schaffen und bauen alles und das ohne Schutzausruestung und ohne Rücksicht auf die eigene Gesundheit. Wirklich eine tolle Leistung. 😥😥😥
This video does not show incredible skills of sand casting. It shows poor people forced to use technology founded 1000 yrs BC, with their bare hands, in incredible toxic environment, to earn some rupees to survive next day.
As you said, people have been doing this for thousands of years. That indicates it's very common. We've all been infected with ideology. Ideology is for idiots. Become disillusioned with ideology, not reality.
Los puntos amos de la barraca!! Auténticos maestros artesanos que nosotros ya hemos perdido en la sociedad de comprar usar y tirar,comprar usar y tirar,comprar...
We can go back anytime you want. Precarious safety conditions and a piece that would cost you north of a hundred dollar to manifacture because of the amount of manual labor. Sounds like a win-win, right?
Yes, with use and buy they product its respect for humanity. They making product for our activities and we pay they product for they reasonable honor. Not like the manufacture,, they treat laborer as slavery,, then hidden the technology, where in certain time consumer cannot have choice for repair, just have choice for buy new manufacture product..
This is what I always advise people: There's a misconception that because you pay more at a main dealer, they know more about what they're doing or somehow have unearthly skills. Main dealers can only change 'like-for-like' and don't get the complicated jobs because everyone stays away due to the price. So their skills are very limited. As a business we've been prepared to pay the main dealer price sometimes when we've needed, but our experience has always been bad.
Those metallurgical engineers are Pakistanies. They are very good in making such castings sharp knives scissors and even AK 47 and pistols.. Smart men with simple tools and humble factories. Let us Salute those smart people.
Эта деталь не подойдёт к аригенальному мотоциклу,так как что они делают это просто пиздец товарищи. Помню купил опору заднюю для амортизатора VАG не подошло ,по той причине что формы в которые заливают аллюминий дают усадку. На каробке с запчастью которую я приобрёл было написанно фирма Kayab производство Индия))))))
Que increíble que al día de hoy existan métodos de producción tan inseguros para los trabajadores que ponen todo su esfuerzo día a día.. Pareciera que la plata vale más que el bienestar de un trabajador .
This seems so unreal to us now but I still have old BSA manuals as late as 1960 that had a whole section on sand casting replacement lower engine cases fully illustrated in black and white with full measurements.
When pouring molten metals open toe sandles are my choice.
Please contact nom
Kanhase ho sirji
Pus e
I feel sure you are referring to the government issued safety flip flops.
Safety sandles
All those years making sandcastle I didn’t realise I could be working for Harley Davison 🤣
😁
Reduced to the max :)
Who would ever want to work for the shittiest motorcycle company in the world?... I guess this trendy dum dum does🤣
Well, you definitely can't work for their marketing or PR departments with that spelling.
they got machines to make that mould now.
they just need operators for machines.
Worked for 20 years in dye casting and never seen such skill with limited resources
Kau yang sumber terbatas😂😂😂
Great men at work..in very poor conditions ...I feel for them..we don't know how good we have it...respect..
We have it as good as we do because our ancestors laid the groundwork for us to have a better future, as we lay the ground work for future generations to have better technology, infrastructure, health care etc. Their societies clearly had other ideas, ideas that obviously didn't work.
It's amazing to think that an enthusiast in a shed designed and built a race winning motorcycle engine, and these people are on floor. Is a workbench so hard to build?
@@MrClassiccarenthusiayes ..I agree with you..other societies unfortunately just use their countries work force/human resources and put down their own people for their own greedy ends without investing in the work that these poor souls are capable of doing....and in the end destroy the very nations they govern...sad ...
@@MrClassiccarenthusia I get what you're saying - the whole thing's a contradiction: obviously highly skilled - yet still working in primitive conditions.
@@johnriggs4929 I honestly appreciate the determination, but as someone who comes from an engineering background, I don't really see any skill as such. What's being demonstrated here would have been impressive in the early part of the 19th century, but not today.
Which is exactly the issue that faces many far Eastern and Middle Eastern countries. Their technology is far below the standards we have. Instead of developing, they're using out dated methods to keep their old junk going. It's a cool hobby, if you're restoring an old car and can't find obsolete parts, people copy them, either in this manner or by 3D printing them in plastic and casting them in metal. Even headlamps get copied in silicone moulds using epoxy as the material.
But to run a country on this level of technology is really quite sad. Cuba springs to mind, I've met a few people from there. Make do and mend, but otherwise, the place is a living hell.
@@MrClassiccarenthusia I agree
Amazing work.
I work in a Aluminium foundry and showed this video to my colleagues there. It really went viral among them.
Although the process of die casting Aluminium for serial parts is quite different (see teslas mega press video for that) they immediately started discussing what he could do to improve the cast, like pressurizing it, different temperatures etc. etc. :D
It’s amazing to see this connection between foundryman although they have so different jobs
Also using a finished part for a pattern isn't good as there's no allowance for shrinkage.
It depends on the purpose of the item you're casting.
If the finished item doesn't have to 'mate exactly' with any other item, allowing for 'shrinkage' is less relevant.
Some years ago I needed to 'repair' 1 of 2 brass 'feet' on a firescreen.
I puzzled for weeks over how to create a pattern to cast a replacement and create an 'exact size' replica.
A friend proposed the obvious solution.
The 'feet' don't need to 'mate exactly' with the screen, they only need to mirror each other.
Use the unbroken foot as the pattern to cast TWO replacements that, after 'shrinking', will be identical.
Imagine you bring that man or whole team to America what progress can they make 🤩
Do u also cast aluminium ..? For what kind of product tho
@Quantrell Damarcus Denali I think the product was acceptable when taking into account the enormous lack of resources.
People are people everywhere, good amount of skills right there, much respect.
I would like to set these guys up in a brick and mortar structure,and start producing one off auto parts for antique, motorcycles, autos,tractors and aircraft.
This crew can make anything!
Aircraft parts with that much imperfection lol a very bad idea
@@RYrenaissanceGuy lol...I got carried away.
Contact these man these are Pakistani.They may work for u
Watching the way these guys improvise and are able to create devices, using only the materials available to them? Is motivating as hell.
That is what all manufacturing is.
Fucked up thing is that cover is only $25 in the US so they are not making shit for their work
This is where Harbor Freight gets their products that end up killing or injuring.
@@mysticwine 😂
I respect these people for trying to have some kind of workmanship, but the difference between this and good quality products, is that, the quality of the metal being used. They melted random pieces of aluminum laying around. A manufacturer tests and knows the exact elements needed to make a good quality product that will be durable and last.
This is where you're money goes when you buy name brand tools and metal, and also, why the cheap ones break easily. They just aren't made out of the correct formula.
I wish more people were this determined to make something out of nothing. God bless us all
Just shows that we aren't progressing were regressing.
However the brand names are making garbage too now that nobody knows how to make anything anymore.
@@joshportie I don't know where you get your info from, but I've worked at local manufacturers in my town. They don't make garbage. They have very sophisticated machines and do in debt testing to ensure their products to not fail. Maybe some have cut corners on products that aren't dangerous, but big companies can afford to do the process correctly. Some of these products can have fatal affects if they fail.
They are making "pirates" replace parts. The brand is there because is part of the engine case. It's very common in poor countries find these kind of products, the average people can't afford an original part. so they have to buy these chip copies.
The problem in this factory.... Everything!
A reminder long before computers and robots humans were doing amazing work, primarily with two hands and one brain and sometimes feet as well
What do you mean "were"
Качество поверхности конечно так себе, хотя если вспомнить как выглядит алюминиевый блок двигателя УМЗ, к примеру 4216, то при условии, что блок сделан на заводе, а эта крышка на полу на кортах, то очень даже неплохо получилось.
Куча кратеров, микротрещин...которые видно даже на видео. Про точность и речи нет.
Для литья, используется процеженный мелкий кварцевый песок... короче, тихий ужас
Оригинальная деталь явно изготовлена литьем в металлической форме
es ist ohne finish . wenn es poliert oder geschliffen ist , ist es in höherer Quali ,als du denkst . Es ist ein Aluguss - so wird es gemacht .
Кратеров - да, микротрещин - нет. У правой крышки функция не требует высокой точности
This is true. Most caring go through extensive machining and finishing process to become a finished product that will serve it's purpose and last. Good to notice. Ever wonder why some metal products are way cheaper than other's? Now you know, and now you know why the cheap ones break and don't last
@@billb.3265 Man weiß es nicht , schließlich hat er altes alu geschmolzen und hat etwas hinzugebracht , was eventuell eine bessere alulegierung ist als zuvor - Das gezeigte Produkt im Video ist ein Replika aus Aluguss , das original war auch aluguss . Davonb abgesehen muß die aussenabdeckung eine geringere Härte haben , als das Kurbelgehäuse selbst , damit der Seitendeckel bricht und nicht die 2 Motorschalen , welche das Kurbelgehäuse beinhalten oder Aufnehmen . Falls die Hersteller überhaupt soweit denken , denn es wäredumm es so zu konstruieren , das bei jeden umfallen der Maschine der Seitendeckel heil bleibt und statt dessen die Kraft weiterleitet .
Preise sind bei HANDWERK hoch . Die Qualität ebenfalls . industrie ist billig , ist aber auch schrott , sobald es seinen Zweck nicht mehr erfüllt . Ich denke bei Aluminium und Stahl kommt es auch noch auf den Legierungsprozeß an und die GÜTE . Deutscher stahl , made in Germany war zum Beispiel qualitativ hoch , aber für ALLE außerhalb Deutschland für ein Botterbrot und ein Ei zu haben . Es kommt also auch auf die situation drauf an , wie der Preis ausfällt . Eine Maschinenstunde kostet wohl so 80Euro und wieviel kann man in der Zeit fertigen ? Daraus ergibt sich der Preis .
Yamaha will bestimmt für so einen Seitendeckel 200 Euro und der Mann in Indien macht ein Replika für 50Euro , nur mußt Du es noch polieren , damit es optisch wie ein 200Euro Teil ausschaut . Du weißt doch , hier im Westen ist alles überteuert und überteuert , da LOBE ICH MIR die Menschen in dem Osten .
It amazes me how the skills these guys have using basic tools whilst squatting down. I paid a fortune for tools for my workshop and so far have only made a bird box and I ballsed that up.
You are honest.
У нас раньше на каждом заводе был литейный цех, умели лить не хуже (сейчас тоже умеют, но единицы). У меня бабушка в литейке на чугуне и бронзе отработала 40 лет, поэтому всё знакомо, что делают, только в качестве смазки использовали графитовый порошок. Ну и культура литья была повыше, чем здесь, качество тоже лучше.
композитные технологии ептыть
É um trabalho duro mas os resultados são sem igual.
Только она не прямо так лила, прямо на улице в непонятных условиях. А так да, принципы литья по сути одинаковы
Только она не прямо так лила, прямо на улице в непонятных условиях. А так да, принципы литья по сути одинаковы
0zw"
As an experimental archaeologist working with bronze, silver, gold and steel I can tell you this is a great work!
Since I'm a Jr toolmaker I would tell you to put that part to a cmm and find out of those diamentions work and secondly fit form and function has to be met this looks like to me just bandaid work .
@@rukus100821 I agree with the bandaid work, but it's well done I think
@@rukus100821 and that's the difference between someone who has 'unlimited' resources (the over-privileged) and someone who must work with limited resources (the under-privileged).
When a 'bandaid' solution is all that's available, it's what you use.
Spend 1 year in an under-privileged community and gain greater understanding of your 'craft'.
I have more respect for an 'amateur' who can resolve a problem using only what's available than for a 'professional' who can perform only if they have all the latest 'technology'.
@@trueaussie9230 again in short i wont take the chance to replicate a part like this.
@@rukus100821
I'm sure those people in the video are not stupid and understand perfectly that "the part must fit".
I suspect the intent was simply to demonstrate the process of casting (detailed) items.
Notwithstanding, if the latest technology is not available and it is imperative to have a particular object one must 'make do'.
Generally speaking, those who have 'grown up' relying on the latest technology being available have no idea how to 'make do' - ie they don't understand and can't relate to 'the basics' of their 'craft'.
The order of importance is function then fit then form - ie if it 'functions' as required while not 'fitting' perfectly and the 'form' is ugly, it serves the purpose.
I'm trying to create a similar casting and failing miserably, but I'm enjoying what I'm doing.
After watching this video I see where I'm making a bunch of mistakes.
Thank you for making this video. Thank you for sharing your skills with us! Your work is beautiful. 👏👏👏
Open toe shoes are a must in this process!
For sure you will fail if you are not in the industry because although this is the most basic casting techniq, it is not as simple as what you see. The sand for casting is not the normal sand but they are mixed with some substances at a particular ratio to ensure the proper moisture level and to help the mould keep its form. Also you need to know where to put the pouring hole and ventilation to avoid bubbles and the melt iron does not cool down too fast so all the space is filled...
@@MrLeetwe well right cause there is a science to it. I see what these guys do but I don't think those parts will work but they are close.
@@MrLeetwe I bought Petrabond sand to do this. It's not just the sand, it's the skill. Dude does this for a living and I do it for a hobby.
@@SciHeartJourney If you do that 80 hours a week like the guy in the video you will be good.
Watching this brings back the time in Junior High School Shop Classes in the late 1970s when Skill Labor was still in high demand in the US, but nowadays skilled jobs in the US are outsourced.
They try, you gotta have harder to acquire skills.
Anything that's not skilled labor will be outsourced to robots and a.i. in a few years anyway.
Bill Clinton caused it. He also created the Bush era housing bubble.
I worked in a sector that moved overseas when I was 20. My company had to try to be competitive, so they imported materials from 3rs world country's and our quality went to shit and we were still overpriced.
These castings are trash, tons of impurities. But it's ok because it's cheap and we live in a throw away society.
Jesus Christ is there anything else you boomers are capable of talking about?
You state obvious facts like there so profound.
@@Austin-sv6io what's so wrong about stating the truth?
I bet this dude builds the sickest sand castles
🙏🙏🙏🙏
This is Underrated comment lol
El tipo lo eres tú
😂😂😂🥴🥴🥴🥴
Вот оказывается как аналоги запчастей делаются😂
Их делают йоги
Не берите эти китайские и индийские шняги.
Надо брать только свое российское.
@@user-fw7uj6by2q это пакистанцы
мужики добросовестно работают. респект! 🚀🚀
Comentário sensato
Parabéns
Respect for the simple working man !
✌️
Great work, except they didn't remove the slag. It would be a lot better if they skimmed the slag out first.
I don't think quality is their goal...
I wonder about the chemistry of the metal they feed too. Might not be the best for a sharper result. But I was honestly impressed with the whole process, having never seen it made start to finish by hand.
People who are amazed this is technology since iron age.
Casting. No wonder.
Using machines we have made is look perfect and easy.
Я ничего не пойму в России на заводах так же что ли Делают? Качество литья один в один! Только в видео на коленке в пещере, а у нас на заводе в якобы отличных условиях и на современных станках! 🤣🤣🤣 даже на видео говорят орига - оригинал!
Оригинал, ну да, я как-то не заметил.
बेहतरीन तकनीक। खतरनाक काम। मुझे उम्मीद है कि इसके अनुसार भुगतान किया जाएगा। अर्जेंटीना की ओर से अभिवाद। आशीर्वाद का !!!!!
000000000000000000000000000000
000000000000000000000000000000000000000000000000
हिंदी कैसे सीखे अर्जेंटीना मे???
So... I finally found where Rock Auto sources all of their parts
Fantastic work. Would like to see a video on the final piece getting sanded and polished. Maybe even put together.
That’s the final duplicate/copy of the original factory made version. It don’t get polished
Если бы хотя бы горелкой грели при самом литье то брака меньше бы было, а так я уверен что 90% того что они там натворили это полный шлак.
Посочувствовать этим людям лишь остается?
@@user-ic8tq4be9e именно, посочувствовать. Не от хорошей жизни они этим занимаются. Если не ошибаюсь,, это Пакистан. На последней минуте, мужчина что держал готовую деталь, в его глазах читается полнейшая безнадёга.
@@user-ic8tq4be9e да, к сожалению только посочувствовать. Хотя с их тенденцией роста экономики, они вполне за пару десятков лет может и смогут догнать россию какую нибудь, но этот пассажир который на видео, возможно то этого уже не увидит.
@@NazGUJl , если говорить о безнадёге по глазам, тогда стоит вспомнить, что Россия занимает первое место по самоубийствам.
@@user-ib9zc7vi4d по моим данным не первое. Во вторых если рассматривать статистику в разрезе за последние 10 лет, данно число снизилось практически в два раза. То есть наблюдается положительная динамика.
Если этим мастерам дать современные инструменты, они будут космические корабли на костре выплавлять ))
Интересно как бы они коленвал выплавили
Я в детстве в песочнице примерно этим же занимался
Amazing work, shame it will never be rewarding as it should be in this world, and also a shame it is at the cost of their health..
Reason why old motorcycle still exist in 3rd world
Respect for old man
Great video but these duplicates will be ~3% smaller than the originals due to the shrinkage of the molten metal
Дальше всё на герметик.
They will not cool the engine so everything is OK 🤣🤣🤣
You seem to be an expert on shrinkage
Gasket решает проблему и no problems)
I was in the pool!
I saw this in my childhood at my village, I use to run to see this magic.. so happy for bringing my memories back 🥰🎉❤️
Я когдато работал на литейке...оборудование прошлый век...брака было много...а тут на коленках...респект 😃👍
Там тоже брака овердофига, нам показали самый удачный вариант.
Респект! Люди на коленке практически делают, а тут заводы на лом порезали!
Ага, восхищаемся!
Заказываем эти запчасти, и удивляемся, чтож поддоны текут и моторы горят...
Russia poshka bladimir mexusa
Поскорее бы мы к такому мастерству пришли?
@@399sek эта крышка имеет декоративное значение
Чтоб ты на таких пакистанских запчастях до самой старости ездил)
A verdadeira peça paralela fundo de quintal 😅😅😅....mas valeu pelo esforço, cada um se vira como pode, a vida não é fácil.
Did exactly that at high school here in Argentina. I still have an alluminium turtle made of two pieces. Its not that hard to do, requires patience. I remember it kind of exploded once, when the sand was wet and suddenly evaporated as melt alluminium was being injected. We used thinner sand for the section closer to the piece. The wite powder is used to facilitate layers separation.
Brought back memories of my highschool days also.
I think that’s why the guys in this video set the molds on fire, to dry them out and prevent them from crumbling also
At the end, the guy looked pretty proud of his work. And he should be proud of it.
What is the white powder?
@@Woodzy13 a freeing agent. Helps prevent sticking.
Very Hardworking, Allah Barkat aata farmaye.
Плакать хочется, в каких условиях работают и какой примитивный уровень, 17 максимум 18 век
Aqui no Brasil tem regras imensuráveis para empresas e trabalhos manufaturados sumiram quase totalmente, Direitos trabalhistas e exigências enormes que acabam com pequenas empresas e so ficam as TOP gerando milhões de desempregados, todos pedindo auxílios ao governo e muitos foram para o crime, então as vezes penso sobre esses povos que estão labutando honestamente e ganhando seu pão.
They look pretty content. That's what they are used to it.
@@eldragon4076 people may flame you for saying that, but it is absolutely true that people feel miserable when the are denied things that the THINK they want.
But wanting something we can't have is what makes us miserable, regardless of what it is.
The truth is happiness is found in being content.
Ita not like we're all miserable because teleportation and holosuites aren't invented and readily available.
And if you feel bad about some people in the world being poorer than others, that's fair and kind of you. But do keep in mind that the last 70 years have seen more spread of average wealth world wide that the human race has ever achieved in its thousands of years of history.
We are just looking at the process and noticing the disparity, but comapred historically... we are all longer lived and wealthier, across the world.
It is sad that the whole world didnt magically make everybody a copy of every new technological device that comes out... but it's also a Fantasy to consider that an option.
The real solution is what we're looking at, and it works around the reality of humans not being the BEST at sharing, and yet we've shared more than ever before since WW2 and the Indstrial Revolution specifically
If you feel so bad donate your pay check to them to afford shoes .. other wise shut up
Интересно, если уронят красное ведро, через носки больно будет?
🤣🤣🤣🤣
I hope some of the money made from this video goes to this man. For showing us how he makes a living.
Молодцы конечно. Вот только качество сплава никакашное . Терерь понятно аочему китайские скутера ездят с выламанными заводными ножками на крышках вариатора))) пользуются только стартером
это же Индия
@@Stepnoibereg хз. Имел ввиду качество
Big engineer without degree.. salute❤️🙏
U r right.But degree is just a paper.A degree holder without practical knowledge is like a monkey with a coconut on its hand.
@@thokchompriyojitsingh2160 yes bro..I agree 👍
😪
Realmente são muito hábeis , trabalho manual muito bem feito , eu trabalhei em uma empresa em São Paulo ( 1973 a 1975 ) , na época a gente já usava maquinas injetoras , eu pensava que nos dias atuais , já não se fazia esse trabalho manualmente
А для чего это уметь ? 21 век на дворе , или унижение людей вас воодушевляет ? Этот человек вынужден этим заниматься , т.к. государство в котором он живет давно его забыло .
O trabalho dessas pessoas é muito importante , principalmente por colecionadores de veículos , que necessitam manter seus veículos em condições de funcionamento , e não encontram mais as peças de reposição , aqui no Brasil esse trabalho é muito valorizado .
@@user-yb2di7cb7f это они планируют для нового будущего всей планеты
São os verdadeiros artesã o
Tinha um senhor aqui em Araraquara que na época fundia pistão para lambreta assim
Уважение к труду этих людей, в таких условиях делают всё невозможное своими руками✊✊✊
That's extremely impressive considering their resources
They have everything needed to sandcast. The hell does "considering their resources mean?
@@vapeurdepisse what do you do for work?
@@MouthfulOfZach your mom.
@@MouthfulOfZach ...he does your mom for work.
@@MouthfulOfZach It's a handful of people running their own business making handcrafted goods. Not a video of 6000 people chained to a factory line with a white guy giving them orders, so some Western chauvinists are confused...
Excelente trabajo y video gracias por compartir tu gran experiencia desde costa Rica maestro
In college we did sand castings . adding motor oil to sand made it sticky to hold its shape using poly iso foam shaping our parts & sandcast right around it then the pour. that foam would burn out aluminum took its place
This takes me back to the days of my Hot Metal Shop class in high school.
☝️☝️☝️that right thure!
I took sheet metal fab instead but in same shop same teacher.
Out shop teacher told us a story that 3 years prior some guys went into the melting room to chew some tobacco, this would have been around 2003, so they end up spitting into the form that they pour molten aluminum into, the next class some guys end up pouring into the form without checking it's 💯 dry, any small water droplets will cause molten aluminum to explode violently says he, anyway, it blows up and sprays all over the room and the guys, they end up getting 2nd and up to 3rd degree burns.
In the same HS was walking away from our lunch room and the stairs that lead to a lower level had a little balcony type deal with a bench and ppl would constantly sit in the edge to "chill" or take photos, beyond the edge would be the drop to the lower level below which is a concrete slab, about 12-15' below, so no joke. So I just made my way down and I just passed a guy on top sitting on the edge, I make it about 30 feet down, this was between two buildings so echo was superb (In a bad way) I hear this THUD I turn around and I see people rushing, I heard this guys body hit the ground, it was like a hollow mass hitting a solid mass, a very unpleasant sound when you know what just happened, I see the guy breathing deep like he's dying and bleeding from the mouth, I leave shortly as everyone is gathered and teachers are there telling everyone to clear, later we hear "updates" on the guy but nothing certain, sometimes over the intercom, couple months later all the chatter about him is at zero now and no intercom mentions ever, I never saw the guy again and they never updated us for the for rest of the year, at that height I suspect he probably died. Crazy
Чтобы вот так отливать , нужно иметь спец.носки, как у чувака.
pelo trabalho que dá para fazer uma peça dessas esse homem deveria ser muito bem remunerado são verdadeiros artistas
As condições dessa trabalho que tá fora de contexto eu trabalhei 35 anos nesse ramo mas não nessas condições
@BlkonBlkcrimematters what’s “crappy” about it? It will not serve its purpose? Seems like an awful way for him to be wasting time making things with zero value. It may not meet your standards, but did you even notice how it was done?
What’s “crappy”?
These workers are truly my heart winners🥰
А пещерные люди ? Не завоевали ?
Yes you are right
@@user-yb2di7cb7f also caveman is doing best
It's an art. God! I miss those classes Workshop Technology classes during my engineering.
You should have payed more attention in your English classes🤣
@@dudedog7914 Well, name of the subject was Workshop Technology lol
@@SanjeevKMall Don't worry bro your English is better than that dog.
Amazing Work, Thank's
Nice - but I imagine it won't fit like the original as it's going to be about 6% smaller due to casting shrinkage !
Prob just a thicker gasket
Это легко лечится - покрытием исходной детали краской или лаком.
Gasket решает)
@@jcdfce2707 нет, все это решается прокладкой
@@jcdfce2707 лак сгорит
Absolutely no thought for self preservation...just gotta get the bike built no matter what...love it
Indian men are the greatest makers, creators and repairmen in the world. Honors to you men from a yank in the US.
I love it when the notification shows up 'someone liked your comment' and "you have a new subscriber"....nice
That dust is 110% SAFE to breathe in I swear!!! No harm will EVER happen !!!
Exactly what I was thinking after loosing my dad this year to COPD 🤦🏼♂️😳
Sad part is the guy is only 30 yes old 😢
Better to eat tide pods
I wouldn't trust that process to any load bearing pieces . It looks porous as hell
es ist nicht gefinished - es ist 1a Spitzenklasse ! tradizioneller Aluguss
@@alfa156c es sieht scheiße aus
This is the quality you'll get with American cars. Car parts made in the alleys of Pakistan's poorest neighborhoods.
India is unbelievable...even they can make their own motorcycle parts in their own place.
Thank you for sharing your trade skills. Many years of knowledge and learning.
Good to see that they make safe workplace conditions a priority lol.
These people without academic degree has more intelligence as an german engineer who lost years on university and left it as an presumptuous person who isn't able to hit an nail into a board.
you are right dear friend
you are right dear friend
People of Pakistan..they can make anything from their backyard with a limited resources. Name it..car and motocycle engine, kitchen's utensils, house equipment, weapons and ordnance. Salute from Malaysia.
No safety measures at all. No gloves, no safety shoes or anything... these are men who run the economy of a country. They are thankfull they have a job. They developed skills to make high quality products with low costs. Incredible!
These people should be organised and jobs must be created around them.
Parabéns amigo 👏👏👏👏
Hermoso trabajo!!! Si yo hago lo mismo a mi se me desarma, tendría que probar con tierra, porque parece que es arena lo que usan, genial muy buen proceso y muy bien organizado 👍
I love it when the notification shows up "someone liked your comment" and "you have a new subscriber"❤🙏🏻,-
Belíssimo trabalho. Está de parabéns!!!
Двадцать первый век вроде, а у них до сих пор кустарное литьё, это все равно как небо и земля по сравнению с заводским продуктом.
У нас и такого нет....
Смотря с каким заводом сравнивать. УАЗ буханку тож типо на заводе делают... Пол Китая по примерно такой же схеме работает - и ничего, многие даже фапают на китайское экономическое чюдо....
Как то дело было на уаз из под ГБЦ тосол начал выступать. Сняв ГБЦ эта деталь оказалась не лучше чем на видео,одни раковины и дефекты литья,и эта деталь сделана в СССР. Пришлось новую ГБЦ покупать. Я вообще удивлён как на змз 409 научились головки отливать, наверное зарубежные инженеры не один год линии по производству настраивали. На одном из предприятий в нашем регионе пустили немецкую линию по отливке деталей. Пошёл брак 80%,немцы месяцами настраивали эту линию. А начальники ничего лучше не придумали как заваривать сваркой бракованные детали. Вот и 21 век Совсем не далеко от них Раша ушла,только у Рашен барыг есть деньги купить линию и технологию по производству за рубежом, а у этих товарищей видно совсем инвесторов нет.
@@user-hy4lg8gk3v Для мопедов видать и так сойдёт как на видео, но можно же как-то расти в производственном плане, у нас бы новое оборудование б освоили, либо новые способы литья, благо интернет позволяет. Они веками, один и тот же, дедовский способ практикуют, могли бы при желании удешевить, упростить, автоматизировать процесс.
Used to do this in high school
Watching this video brings it all back :-)
This craftsman seems to be gentleman from Pakistan. Working entirely on intrinsic talent and experience. Doesn't seem to have any formal training or any government aid.
Truly remarkable and amazing work.
Some input like nonstick core can help to reduce manual correction.
With minor low cost automation can make small batch production.
Hat's of to craftsmanship. 👍
What an interesting work!
All I wish to be like you.It is good work keep it up
Прикольно однако,в таких примитивных условиях делать изделия.
Saludos desde lima Perú, excelente trabajo felicitaciones, me interesa unos accesorios
Das ist mal wieder eine richtig gute Arbeit. Diese Facharbeiter sind richtig hart im nehmen.
Sie schaffen und bauen alles und das ohne Schutzausruestung und ohne Rücksicht auf die eigene Gesundheit.
Wirklich eine tolle Leistung. 😥😥😥
This video does not show incredible skills of sand casting. It shows poor people forced to use technology founded 1000 yrs BC, with their bare hands, in incredible toxic environment, to earn some rupees to survive next day.
And the end product is very poor quality, nothing amazing about that
You are too smart to understand this. This people achieve great work and make very good jobs in a land where life is tough. Respect for these masters
As you said, people have been doing this for thousands of years. That indicates it's very common. We've all been infected with ideology. Ideology is for idiots. Become disillusioned with ideology, not reality.
Guys, we got a badass right here!
Shut up
Los puntos amos de la barraca!! Auténticos maestros artesanos que nosotros ya hemos perdido en la sociedad de comprar usar y tirar,comprar usar y tirar,comprar...
We can go back anytime you want.
Precarious safety conditions and a piece that would cost you north of a hundred dollar to manifacture because of the amount of manual labor.
Sounds like a win-win, right?
Well very inteligent people in very poor country big respect
Imagine these guys in a state of the art facility in the states. They would be savants!
А Вы б хотели ездить на автомобиле, который выльется в таком цеху? Купили б такой по цене заводского?
Yes, with use and buy they product its respect for humanity. They making product for our activities and we pay they product for they reasonable honor.
Not like the manufacture,, they treat laborer as slavery,, then hidden the technology, where in certain time consumer cannot have choice for repair, just have choice for buy new manufacture product..
Очень круто а на самом деле это сложная технология, молодцы!🌞
Такую крышку только на полку положить можно...
Хрень полная
Great man and his ideas now a days everything done by machine. Eirliest days man made items. Salute
Вот так вот получают проделки 🤣🤣🤣 !Здорово!Труд адский!Всех благ здоровья👍👍👍👍👍👍👍
О здоровье никто не думает.бедные люди.
Yes, crazy to work like this with aluminium. Even in modern auto factories alu-welders loose their teeth pretty soon 😒
Muito top Vale a pena conferir parabéns pelo lindo trabalho professor. 👏👏👏👏🇧🇷
Working conditions seem questionable, can they at least have tables
Such a good technical experience and information about this work
This is what I always advise people: There's a misconception that because you pay more at a main dealer, they know more about what they're doing or somehow have unearthly skills. Main dealers can only change 'like-for-like' and don't get the complicated jobs because everyone stays away due to the price. So their skills are very limited. As a business we've been prepared to pay the main dealer price sometimes when we've needed, but our experience has always been bad.
Parabéns exelinte competência que Deus abençoe todos vocês cão os guerreiro gosti
What a outstanding and amazing work, you did . Congratulations to the whole team.
My respected, HARD WORKER
THANKS AND GOD BLESS YOU
Those metallurgical engineers are Pakistanies. They are very good in making such castings sharp knives scissors and even AK 47 and pistols.. Smart men with simple tools and humble factories. Let us Salute those smart people.
Эта деталь не подойдёт к аригенальному мотоциклу,так как что они делают это просто пиздец товарищи.
Помню купил опору заднюю для амортизатора VАG не подошло ,по той причине что формы в которые заливают аллюминий дают усадку.
На каробке с запчастью которую я приобрёл было написанно фирма Kayab производство Индия))))))
Руки из одного места называеться .)))))))
Que increíble que al día de hoy existan métodos de producción tan inseguros para los trabajadores que ponen todo su esfuerzo día a día.. Pareciera que la plata vale más que el bienestar de un trabajador .
This seems so unreal to us now but I still have old BSA manuals as late as 1960 that had a whole section on sand casting replacement lower engine cases fully illustrated in black and white with full measurements.
That's so cool mate, thx for sharing
Дак это-же литейный цех АвтоВАЗа 😃