Grade 5/6AL4V Titanium Round Bar Heavy Machining.

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ความคิดเห็น • 234

  • @priitmolder6475
    @priitmolder6475 2 ปีที่แล้ว +40

    "So, uh, Jim. How many inserts did you go through on that titanium job?"
    "Yes"

    • @ryanb1874
      @ryanb1874 2 ปีที่แล้ว +2

      That's the Boss asking, right? 😎

  • @Mr42960
    @Mr42960 2 ปีที่แล้ว +74

    Either use coolant or do not, it fractures inserts when you intermittently apply coolant to the hot surface.

    • @luke_skywanker7643
      @luke_skywanker7643 2 ปีที่แล้ว +2

      I wonder if they ever set one on fire... A chunk of titanium like that would probably be like a nuclear meltdown.

    • @jasonaldenhaley1
      @jasonaldenhaley1 2 ปีที่แล้ว +2

      carbide micro fracturing is a bitch...so is titanium (inconel isn't too fabulous either). The ONLY cool thing I like is the magnesium-esque fire/burning properties

    • @luke_skywanker7643
      @luke_skywanker7643 2 ปีที่แล้ว +1

      @@jasonaldenhaley1 I've never set any on fire -- even grinding it a little. A machinist friend said someone at his shop set one on fire with a milling machine and it was just impossible to put out. Burned up a lot of expensive equipment before it burnt itself out. I do know that grinding in on a regular home shop type grinding wheel produces the longest and brightest white sparks I've ever seen.

    • @jasonaldenhaley1
      @jasonaldenhaley1 2 ปีที่แล้ว +1

      @@luke_skywanker7643 I'd purposely take a super light cut for that 'S.O.S.' pad chip ball and then she'd light up SUN-BRIGHT and no, not puttin that out. I couldn't imagine surviving a plane crash just to...omg, don't even wanna think of that stuff burning a person!!! Million degree burns right there... hopefully get out AS SOON AS POSSIBLE!!

    • @luke_skywanker7643
      @luke_skywanker7643 2 ปีที่แล้ว

      @@jasonaldenhaley1 True. Magnesium and aluminum are pretty bright and hot when they catch fire -- but nothing like titanium. Titanium is also supposed to be "water reactive" when it gets to about 1,300f. It breaks down the water, absorbing the oxygen and releasing the hydrogen, causing an explosion.

  • @andrewtetley3883
    @andrewtetley3883 2 ปีที่แล้ว +49

    I just want to see the rest of the job being machined, and maybe what it’s used for!! Lovely to watch as usual James

    • @owievisie
      @owievisie 2 ปีที่แล้ว +11

      Epic Beyblade

    • @DL101ca
      @DL101ca 2 ปีที่แล้ว +14

      Huge doorstop.

    • @thedaredevil1907
      @thedaredevil1907 2 ปีที่แล้ว +2

      It's a tp holder guys ....just look at it

    • @ChristOMalley
      @ChristOMalley 2 ปีที่แล้ว +2

      we wont ever know.. All cos they wouldnt use lubre they kept wearing the cutting inserts and replacing them eventually going bankrupt.. there not cheap to replace those inserts

  • @SupremeRuleroftheWorld
    @SupremeRuleroftheWorld 2 ปีที่แล้ว +13

    titanium is an abbreviation for "no, you dont have enough inserts"

  • @jasonharper2601
    @jasonharper2601 2 ปีที่แล้ว +45

    Titanium does not conduct heat so all generated heat goes into the tool. drives me crazy to not see coolant and burning up incerts

    • @mr.september2879
      @mr.september2879 ปีที่แล้ว +1

      And this is why you always have a second cutter loaded with fresh inserts ready to go. Monumental down time when stopping to index after every pass.

  • @rocketman13f51
    @rocketman13f51 2 ปีที่แล้ว +45

    I can’t believe that such a large milling machine like that doesn’t have a coolant system to keep the cutting inserts from getting very hot and apparently wearing out in short time period!

    • @bobvinson3601
      @bobvinson3601 2 ปีที่แล้ว +4

      agreed ... coolant saves inserts

    • @lukewarmwater6412
      @lukewarmwater6412 2 ปีที่แล้ว +4

      yeah, me too, the inserts are not cheap!

    • @Birb_of_Judge
      @Birb_of_Judge 2 ปีที่แล้ว +2

      @@lukewarmwater6412 i think these actually aren't very expensive the guy who runs the Chanel mentioned somewhere that they are like 1.5€ a piece.
      But yeah coolant would help massively here.
      But i think it's just the age of this mashine.

    • @adybarker4733
      @adybarker4733 2 ปีที่แล้ว +1

      @@bobvinson3601 coolant on milling ops kills inserts. It's called thermal shock.

    • @chadman4965
      @chadman4965 2 ปีที่แล้ว +1

      Could have internal cooling? I've seen that before

  • @lancer2204
    @lancer2204 2 ปีที่แล้ว +19

    Ahhh G5 Ti, the barstard love child of 316 and Aluminium with a copper grand parent (for the work hardening and Redhead like temperament)

    • @Hydrazine1000
      @Hydrazine1000 2 ปีที่แล้ว +2

      Oooohhhhh! As a metallurgist myself, I love that analogy!

    • @globalrezzanate9399
      @globalrezzanate9399 2 ปีที่แล้ว +1

      This is just ace!

    • @kingofl337
      @kingofl337 2 ปีที่แล้ว

      So shouldn’t they have been pouring huge amounts of coolant to stop work hardening?

    • @Hydrazine1000
      @Hydrazine1000 2 ปีที่แล้ว

      @@kingofl337 Work hardening is triggered by deformation, not by heat. Cooling could perhaps make a small difference by prolonging tool life, since dull cutting edges tend to smear more, but that's only a guess on my part.

    • @Hydrazine1000
      @Hydrazine1000 2 ปีที่แล้ว

      @@oliviercoen446 There are basically 3 different mechanisms by which metals and alloys accommodate deformation. Dislocations, twinning or phase transformation. Which one applies is determined by chemical composition.
      Ductile metals and alloys deform through formation of dislocations. Think of those as atom stacking faults which can move around. A high local deformation increases the dislocation density to a point where the stacking faults get in the way of each other. If dislocations have a harder time moving around, the metal cannot allow the deformation as easily. The strength increases because of plastic deformation.

  • @trustaskinnycook610
    @trustaskinnycook610 2 ปีที่แล้ว +3

    Great content this helps me see myself running a horizontal mill.

    • @jasonaldenhaley1
      @jasonaldenhaley1 2 ปีที่แล้ว

      don't get too pumped ..after 2, 3 weeks it'll seem a whole lot like work!!! i said the same about giant magnet crane at the scrap yard!!

    • @trustaskinnycook610
      @trustaskinnycook610 2 ปีที่แล้ว

      @@jasonaldenhaley1 I love my work but thank you for the feedback.

  • @isacroos2261
    @isacroos2261 9 หลายเดือนก่อน +1

    A quick 7 minute 10 second guide on How to ruin inserts and work harden titanium😄

  • @bertilknudsen
    @bertilknudsen 2 ปีที่แล้ว +1

    What? No brain dead, mind numbing music?! Great!

  • @acurarl9929
    @acurarl9929 2 ปีที่แล้ว +4

    Manually pouring coolant on the tool head will wear the inserts out. Either steady cool or not but intermittent cooling by manually pour coolant on a extremely hot cutting tool is not good I’d assume right??

  • @squibblez2517
    @squibblez2517 2 ปีที่แล้ว

    A 10mm depth of cut?! This is so cool to watch!

  • @drjoephd
    @drjoephd 2 ปีที่แล้ว +20

    Shouldn’t you use flood coolant? Your tooling would last longer

    • @MrKotBonifacy
      @MrKotBonifacy 2 ปีที่แล้ว +6

      Exactly my thought... Also, it would prevent the risk of those red-hot chips catching fire - extinguishing which is next to impossible AFAIK. And then the intermittent cooling of hot carbide tips - wouldn't they crack from it?

  • @chronokoks
    @chronokoks 2 ปีที่แล้ว +1

    It's interesting to see not many videos from US about big horizontal and milling CNC machines.

    • @wendull811
      @wendull811 2 ปีที่แล้ว +11

      Alot of US companies have privacy rules about it. At least my company does. We are not allowed to even have our cell phones on the shop floor let alone try to take a picture or video.

  • @rayzinz5938
    @rayzinz5938 2 ปีที่แล้ว +14

    Great to see this old tech still being useful. Do be careful, Ti chips can and will ignite.

    • @johnbelfiglio562
      @johnbelfiglio562 2 ปีที่แล้ว +7

      Yes they will ignite. Not to mention, you really should t intermittently dowse inserts with coolant. They will thermal crack. Just throwing it out there. I’ve cut tons and tons of ti in all grades. Best way to cut is with steady coolant or cutting oil.

    • @maggs131
      @maggs131 2 ปีที่แล้ว +2

      The grinding dust is what you really have to be careful of. I worked for a company that centerless ground titanium rods and once the guy operating it started it before flooding it with coolant and youd swear it was gunpowder igniting. Not easy to extinguish either

  • @Marine_Ret
    @Marine_Ret 2 ปีที่แล้ว

    That’s a huge piece of titanium round bar.

  • @bingosunnoon9341
    @bingosunnoon9341 2 ปีที่แล้ว +3

    Tail hooks on some Navy jets are 6Al-4v-2Sn. Kind of hard to cut compared with the other Ti alloys.

  • @ThisManTriggeredMe
    @ThisManTriggeredMe 2 ปีที่แล้ว +16

    I have to imagine this was the guy's first day on the job. I've never seen a machinist watch his drill head turn orange from heat and either not turn it off or realize he'd forgot the coolant

    • @Willytg7
      @Willytg7 2 ปีที่แล้ว

      Nah he knows what he’s doing. Not to be rude but it just shows how much you know by calling it a “drill head” lol. It’s a given that on the raw rough surface of forged titanium, especially such a massive piece, inserts are going to be wore out so once that happens it doesn’t matter if he goes a bit longer and gets them more dull because they are already finished. Plus they are a disposable and replaceable part of the tool. Also the tool itself isn’t getting red hot, that’s the chips. If you want to see another crazy example of this look up ceramic endmill cutting nickel based allow like inconnel 625 or something

    • @ThisManTriggeredMe
      @ThisManTriggeredMe 2 ปีที่แล้ว +1

      @@Willytg7 Riiiight.... Tell yourself whatever you need to joker

    • @Willytg7
      @Willytg7 2 ปีที่แล้ว

      @@ThisManTriggeredMe probably doesn’t know the difference between a drill press and a mill lol

  • @minibikemadman
    @minibikemadman 2 ปีที่แล้ว

    Wild shit.. TI is crazy. I can imagine the load on the cutting head motor.

  • @bdude92
    @bdude92 2 ปีที่แล้ว

    Wow thats some tough stuff!

  • @rosco3659
    @rosco3659 2 ปีที่แล้ว

    All the negative comments , he blasted that Titanium without damage ! Job shops that deal with super alloys don’t worry about insert cost they spend the money for development!

  • @Dingo-x
    @Dingo-x 2 ปีที่แล้ว +1

    I used to turn a lot of titanium and one thing for sure is you need coolant constantly on your tooling to get the most out of it.

    • @johncayer1610
      @johncayer1610 2 ปีที่แล้ว

      The thermal shock introduced by coolant to such a meaty interrupted cut would likely kill the inserts quicker. Coolant in a turning op, like you say, may have some benefit since it's uninterrupted.

  • @ChainsawFPV
    @ChainsawFPV 2 ปีที่แล้ว

    Must have a big box of inserts laying around.

  • @brianheaton5521
    @brianheaton5521 2 ปีที่แล้ว +4

    What do you do with the old chips? Sell them to recycler?

  • @warehouseman6325
    @warehouseman6325 2 ปีที่แล้ว

    I'm curious. Why the reverse face cutting. Allows heat to build faster on tooling

  • @jimsvideos7201
    @jimsvideos7201 2 ปีที่แล้ว +5

    I don't want to to consider the cost of the forging, never mind the finished product.

  • @nigelsmith7366
    @nigelsmith7366 2 ปีที่แล้ว +8

    Probably a silly question as I am not a machinist but why do you not use coolant for cutting this titanium... I would love have thought a mist coolant spray would be better than a drink bottle of coolant

    • @diegoceballos6871
      @diegoceballos6871 2 ปีที่แล้ว +1

      parece que eres el único que se ha dado cuenta.

    • @coronalight77
      @coronalight77 2 ปีที่แล้ว

      @@diegoceballos6871 lol stop acting like you have a clue. There are several ways to cool/lube that depend on the application and design parameters. Go make a rake.

  • @jimb8977
    @jimb8977 2 ปีที่แล้ว +1

    you recked the inserts by poring water on the carbide dork.

  • @jerrykinnin7941
    @jerrykinnin7941 2 ปีที่แล้ว +3

    I've never machined titanium but why are you not running constant coolant?

    • @samuelbehrendt6291
      @samuelbehrendt6291 2 ปีที่แล้ว

      Thermally induced micro-fractures.. the heat from the contact during the cut and the subsequent and immediate cooling of the carbide insert cause fracturing of said insert and then the insert almost explodes.. it's better to keep the heat in the chip that is being removed.. that being said, there is a balance between tool life and material removal when it comes to profit margins.. machining is a fickle business.. not easy to make money without the proper tools and knowledge.

  • @Ma_X64
    @Ma_X64 2 ปีที่แล้ว +10

    The old masters told me that titanium is best cooled with plain water. They say that coolant for some reason contributes to the rapid wear of the tool and high heating, and with water it is cut much better.

    • @Birb_of_Judge
      @Birb_of_Judge 2 ปีที่แล้ว +2

      Wait, like what?
      If anything these coolants prolong the life of tools. Idk why they'd think a oil/water mix would increase friction.

    • @jeremyclarkson6035
      @jeremyclarkson6035 2 ปีที่แล้ว +1

      SomeSay: Waterbased coolants are what your “old masters” meant. You add 50:50 coolant concentrate to water, but need to filter and clean the sump or it sticks up quickly.

    • @Ma_X64
      @Ma_X64 2 ปีที่แล้ว

      ​@@jeremyclarkson6035 I think if someone say "just pure water" he mEaNs a PURE WATER. What a fckn plottwist!

    • @jeremyclarkson6035
      @jeremyclarkson6035 2 ปีที่แล้ว +2

      @@Ma_X64 When using a QTip stop pushing when you feel resistance.

    • @JasmineLindros
      @JasmineLindros 2 ปีที่แล้ว +1

      @@jeremyclarkson6035 LOL! You should have told him that a decade ago, Jeremy. NOW look at him.

  • @remek_ember
    @remek_ember 2 ปีที่แล้ว +2

    I wonder what is the reason they start with round forged bar. It seems much less efficient than working with rectangular stock

    • @Birb_of_Judge
      @Birb_of_Judge 2 ปีที่แล้ว

      Well, it said this is just to prepare it for saying, I'd assume this is raw stock for lathe parts

  • @sengwesetogile6054
    @sengwesetogile6054 2 ปีที่แล้ว

    Is that a hmc or a boring mill?and whats the difference between the two

  • @antoniorenteria2896
    @antoniorenteria2896 2 ปีที่แล้ว

    So what is this for? Is this for raw material cost efficiency? Or is something large going to be machined out of this?

  • @OmeMachining
    @OmeMachining 2 ปีที่แล้ว

    Nice 👍. Is it a manual hbm or does it have some sort of control? Best regards

    • @elanjacobs1
      @elanjacobs1 2 ปีที่แล้ว +2

      There are multiple shots of the control screen in the video

    • @OmeMachining
      @OmeMachining 2 ปีที่แล้ว +1

      @@elanjacobs1 yes i Saw that. But thought it were a kind of dro 😀

  • @maytronix7201
    @maytronix7201 2 ปีที่แล้ว

    How deep do those fissures in the rough stock go?

  • @davidanalyst671
    @davidanalyst671 2 ปีที่แล้ว

    Im not a metals expert but for some reason i expected titanium to be black like the sr71. lolz. But this vid makes it look like another steel alloy

  • @georgeowen2083
    @georgeowen2083 2 ปีที่แล้ว +2

    Holy fucking shit. I can’t imagine how much that piece or titanium cost. I would estimate around 150-200k.

  • @ryanb1874
    @ryanb1874 2 ปีที่แล้ว +2

    Gosh the camera shots first convince you it's like, it 12 feet diameter, then you realize, it's probably 6 in, Oh so it's 18" ?

  • @clist9406
    @clist9406 2 ปีที่แล้ว +1

    Just curious what that blank stock cost. I bought a small 1” x 5” and it was pricey

    • @bobtheblob2770
      @bobtheblob2770 2 ปีที่แล้ว

      It probably costs less per pound but this is probably very expensive

  • @jonathanpeterson1984
    @jonathanpeterson1984 2 ปีที่แล้ว +1

    Does anyone know what this huge piece of titanium would be used for? Or will it be cut up and processed later on down the road?

    • @marcush2920
      @marcush2920 2 ปีที่แล้ว

      Processed later down, we have bigger pieces than that at my work. We forge it down to 172mm. After that it will be used fore diffrent things, like pipes fore nuclear powerplants.

  • @bart7729
    @bart7729 2 ปีที่แล้ว

    CNC machine owners will use this to make a part the size of a toothpick.

  • @anthonyrude
    @anthonyrude 2 ปีที่แล้ว +1

    No coolant?
    What's your depth of cut?

  • @norman6771
    @norman6771 2 ปีที่แล้ว

    You need to post how long this stuff takes you and how many inserts you use and how much it cost per insert

  • @halfabee
    @halfabee 2 ปีที่แล้ว +1

    What is it going to be used for??

  • @sptomcat866
    @sptomcat866 2 ปีที่แล้ว

    這個工件是鍛造鋼吧?怎麼加工機沒有自動噴水的設備?

  • @peketee2278
    @peketee2278 2 ปีที่แล้ว

    only on three feet ... the gap between one foot and the piece ... I was just wondering if the end can be perpendicular to the longitudinal axis ??

    • @tippyc2
      @tippyc2 2 ปีที่แล้ว

      Pretty much guaranteed the end isn't perpendicular to the axis, but that doesnt matter. The forging is pretty uneven. You can see flat spots, dents, and cracks in the surface that all need to be milled away. The end he just cut just has to be close enough, then the rest of the part will be milled true to the end.

  • @chouaibsam4381
    @chouaibsam4381 2 ปีที่แล้ว

    Titanium foundry is a fucking crazy process more than cnc I think , but still impressive

  • @clist9406
    @clist9406 2 ปีที่แล้ว

    Would love a barrel full of those chips , smelt them down and pour round stock

  • @philliplopez8745
    @philliplopez8745 2 ปีที่แล้ว +1

    Would it not make sense to grind the bark off of that face and save your inserts ?

  • @helenodetroyo7035
    @helenodetroyo7035 2 ปีที่แล้ว +6

    The temperature is the enemy number 1 of the cutting tools.
    If that milling has a constant fluid of cooling on the cutting tool they last the entire process and more.

    • @thomasstuart6861
      @thomasstuart6861 2 ปีที่แล้ว +1

      I am often confused as to why fluids are not used in the cutting process so often. Cutting fluid as a coolant actually improves the cutting speeds as well as tool life.

    • @timhoppmann3938
      @timhoppmann3938 2 ปีที่แล้ว +3

      @@thomasstuart6861 No, not necessarily... in Turning and Holemaking coolant is essential for the tool-life. But when milling structural and tool steel it is often counterproductive. Modern coatings on carbide tools need the heat to work; thermal shock is cracking the coating when milling with coolant; the stick-slip-effect is important when milling with negative tools and/or large overhangs. Mostly tools die and wear of poor chip evacuation when machining without coolant. An airblast nozzle will work wonders. When it comes to HRSA or martensitic/stainless steels you will need coolant because of the bad thermal conductivity and stickyness of those workpiece materials. Certain modern and expensive coatings with smoothening surface treatments however can work on those workpiece materials without coolant.

    • @thomasstuart6861
      @thomasstuart6861 2 ปีที่แล้ว

      @@timhoppmann3938 I appreciate the depth of your reply....I will want to look into this more. Does the machinery's hand book have anything on this?

    • @timhoppmann3938
      @timhoppmann3938 2 ปีที่แล้ว

      @@thomasstuart6861 idk about that handbook. Is it that special american book? Heard lot of good things about it. I am trained as an optimizer for machining. I do read a lot of articles und publications but since im from Germany mostly in german. That is why my english is not exactly good. 🙈

    • @thomasstuart6861
      @thomasstuart6861 2 ปีที่แล้ว +1

      @@timhoppmann3938 The Machinery handbook has been the definitive authority of engineering, manufacturing and machine technology for a hundred years of more but my copies are old. As an optimizer I would expect you could write a book on speeds/feeds and tooling. I have always been impressed with the new machinery techniques that from my perspective seem almost magical. However, I have recently watched a test on the use of an assortment of cutting fluids and poor quality drills. The results were astounding and not intuitive at all. I have always been disappointed by the failure rates in drill and tapping 4-40 threads and the type of cutting fluids make so much of a difference it is more of an occult science than logic.

  • @mumblbeebee6546
    @mumblbeebee6546 2 ปีที่แล้ว

    I am a simple person - I see Titanium, I think “aww…. SR-71 Blackbird” :)

  • @vthors2826
    @vthors2826 2 ปีที่แล้ว

    Those are some major cracks

  • @joseluisMartin
    @joseluisMartin 2 ปีที่แล้ว

    James what's it the red bits that flying ?

  • @houndogjohnson4013
    @houndogjohnson4013 2 ปีที่แล้ว

    Wow, seeing red hot chips. Surprised there is no constant coolant flow to facilitate this cut.

  • @rxtuninginc8444
    @rxtuninginc8444 2 ปีที่แล้ว +1

    They will be turning this into a titanium toothpick. Material removal 99.9999%. That's alot of chips.

  • @komicalkramer6188
    @komicalkramer6188 2 ปีที่แล้ว

    The thumbnail made me think this was a rolling machine that rolled a big thick piece for a tank or something. Like half a bus in size. Then noticed the sides are cut. So then thought it was a solid chunk. LIKE WHAT WAS THAT GONNA BE USED FOR. Then watched the video :)

  • @andybaldman
    @andybaldman 2 ปีที่แล้ว

    What do they do with all the chips??

  • @steveone
    @steveone 2 ปีที่แล้ว

    What is titanium swarf worth per kilo ?

  • @jacobendriss6805
    @jacobendriss6805 2 ปีที่แล้ว

    What's a piece that big gonna be used for?

  • @user-vc5qz4gc4i
    @user-vc5qz4gc4i 2 ปีที่แล้ว

    Одна сторона в повітрі!

  • @joriskylie6857
    @joriskylie6857 2 ปีที่แล้ว +1

    How much does that bar weigh?

  • @krypton1886
    @krypton1886 2 ปีที่แล้ว +1

    А это вообще легально так жарить фрезу?

  • @nigel900
    @nigel900 2 ปีที่แล้ว +2

    To be used for what?

  • @saschafunk1644
    @saschafunk1644 2 ปีที่แล้ว +4

    If a mirror finish is needed, you can remove 7 of the 8 tips and run the millhead with one tip only. Slow down the feed rate and speed up the spindle rotation, cutting depth 0,05 - 0,1 mm only.

    • @gabbermaikel
      @gabbermaikel 2 ปีที่แล้ว +3

      0.05 cut depth with an insert that probably has a bigger radius then 0.1 is not going to give a good finish at all. I havent looked at the inserts in the finishing tool, but the first inserts had a huge radius on them. Those want a big chip or they wil not work wel.

  • @Maximos75
    @Maximos75 2 ปีที่แล้ว

    Why dont you use constant coolant instead ?

  • @cptyler150
    @cptyler150 2 ปีที่แล้ว

    What customer needs to use a piece of titanium that large in any particular machine work that's huge

  • @jonnywaselectric
    @jonnywaselectric 2 ปีที่แล้ว

    What would the rough cost be of the bar to begin with? A couple thousand dollars?

    • @canonicaltom
      @canonicaltom ปีที่แล้ว +2

      Titanium forging like this, add another zero.

  • @jonatanaman9826
    @jonatanaman9826 2 ปีที่แล้ว

    No coolant will create alpha case and the material will be brittle with alot of micro cracks. It will reduce the performance of the metal and it´s fatigue properties.

  • @NitroGnome
    @NitroGnome ปีที่แล้ว

    I found personally machining titanium quite nice, only what i really dislike is that chippings can easily get on fire... and they burn hot as hell....

  • @mattrogers6184
    @mattrogers6184 2 ปีที่แล้ว

    Isn’t that like Space Grade?

  • @gabilg20
    @gabilg20 2 ปีที่แล้ว

    Por qué no le pones aíre a la herramienta directamente?

  • @8acun
    @8acun 2 ปีที่แล้ว +1

    Do you reclaim all the swarf?

    • @ferrumignis
      @ferrumignis 2 ปีที่แล้ว

      I should hope so, quite a bit of value in those chips.

  • @John-mz8rj
    @John-mz8rj 2 ปีที่แล้ว

    Saw the thing.

  • @franciscowashington2155
    @franciscowashington2155 2 ปีที่แล้ว

    Beleza 👍👍😎

  • @hatface547
    @hatface547 2 ปีที่แล้ว

    How much did that billet cost!!!

  • @bestamerica
    @bestamerica 2 ปีที่แล้ว

    must put cold water lubricant while cutting the metal

  • @gregmarchegiani6656
    @gregmarchegiani6656 ปีที่แล้ว

    Why no coolant?

  • @generalmayhem9336
    @generalmayhem9336 2 ปีที่แล้ว

    sandvik coromant tips?

  • @leonschumann2361
    @leonschumann2361 หลายเดือนก่อน

    how much does one pay for such a big piece of Titanium?

  • @hztn
    @hztn 2 ปีที่แล้ว +1

    Bar cost more than 100k $?

  • @mrbumcraic5046
    @mrbumcraic5046 2 ปีที่แล้ว +9

    The quality of that stock is amazing Forged to within 15mm of square and it looks like the diameter would be less than 10

    • @chronokoks
      @chronokoks 2 ปีที่แล้ว +5

      it's not that hard actually. Modern forging machines have encoders so the operator knows how far he squished the forging exactly :D

    • @jackmclane1826
      @jackmclane1826 2 ปีที่แล้ว +1

      On the other hand it looks like the piece has countless fractures... is that normal?

    • @WheatMillington
      @WheatMillington 2 ปีที่แล้ว +3

      @@jackmclane1826 That's just the oxide "crust" on the outside of the part. Watch some videos of the forging process, you'll see this crust being formed and crushed in the high heat process.

    • @ferrumignis
      @ferrumignis 2 ปีที่แล้ว +1

      @@chronokoks _"squished"_
      Look at you and your fancy forging terminology 😁

    • @chronokoks
      @chronokoks 2 ปีที่แล้ว +1

      @@ferrumignis not as fancy as your name :-D

  • @ashtonpadilla5269
    @ashtonpadilla5269 2 ปีที่แล้ว

    If you run the feed the other direction and use coolant continuously you'll not be seeing them little red fingers of death or chips on them when the come out.

  • @jareddavid65
    @jareddavid65 2 ปีที่แล้ว

    How much does that piece cost?

  • @maksim_sid
    @maksim_sid 2 ปีที่แล้ว +2

    Try cutting width 70% and use coolant every time cutting

  • @pozalujstapodpishus3062
    @pozalujstapodpishus3062 2 ปีที่แล้ว

    слышал байку, что раскаленная титановая стружка прожигает части станка насквозь...
    как оказывается это не та:)

    • @Astrotver
      @Astrotver 2 ปีที่แล้ว +1

      Горящая прожигает. Но титановые сплавы разные бывают.

  • @samsaasen4922
    @samsaasen4922 2 ปีที่แล้ว +1

    Why are then inches on your tape measure so short?

    • @kornaros96
      @kornaros96 2 ปีที่แล้ว

      cm

    • @tippyc2
      @tippyc2 2 ปีที่แล้ว

      @@kornaros96 whoosh

  • @Wmbhill
    @Wmbhill 2 ปีที่แล้ว

    👍🏻

  • @dennisyoung4631
    @dennisyoung4631 2 ปีที่แล้ว

    Certainly putting heat in some of those chips!

  • @blakeyuk1981
    @blakeyuk1981 2 ปีที่แล้ว

    You seem to take large amounts off, I’d have thought you’d remove the minimum to get a flat surface.
    Is there a reason you take so much away?

    • @davezad
      @davezad 2 ปีที่แล้ว +1

      Look at 1:25 how much it curves at the edges. They have to remove material to this point for a flat surface with a 90° corner.

    • @blakeyuk1981
      @blakeyuk1981 2 ปีที่แล้ว

      @@davezad fair point, and actually the 10 or so mm removed is a small percentage against the size of the block.

  • @peroleable
    @peroleable 2 ปีที่แล้ว

    I have machined a lot of grade5 and 2.
    Its not easy. Need skills to handle it.
    It was never done without cooling.

  • @avijitDrilling92
    @avijitDrilling92 2 ปีที่แล้ว

    👍

  • @jikemenkins7098
    @jikemenkins7098 2 ปีที่แล้ว

    Surprised you're not flooding it

  • @zachyurkus
    @zachyurkus 2 ปีที่แล้ว

    What’s a piece of raw stock this size cost, out of curiosity....?

    • @airgunningyup
      @airgunningyup 2 ปีที่แล้ว

      at 30 dollars a pound , lets assume this is 2000 lbs , thats 60,000 dollars.. Realistically the probable got it for closer to 30k

    • @tippyc2
      @tippyc2 2 ปีที่แล้ว +1

      @@airgunningyup why assume? he gave the dimensions, 525mm dia x 1080mm. that works out to 1033 kg or 2277 lb

    • @airgunningyup
      @airgunningyup 2 ปีที่แล้ว

      @@tippyc2 lol my guess was pretty close.

  • @dogdooish
    @dogdooish 2 ปีที่แล้ว

    I thought Titanium was EXPENSIVE, or are they making shavings for a reason?

    • @ashtonpadilla5269
      @ashtonpadilla5269 2 ปีที่แล้ว

      Well it's either this or a magical wand to make things shape shift into what you want.

  • @nitetrane98
    @nitetrane98 2 ปีที่แล้ว +3

    Willing to bet not 10% percent of commenters have ever machined this type of material.

    • @4.0.4
      @4.0.4 2 ปีที่แล้ว

      Your point being?

    • @nitetrane98
      @nitetrane98 2 ปีที่แล้ว

      @@4.0.4 My point is, I have a gambling problem. WTF do think the point is?

  • @Yuzuki017
    @Yuzuki017 2 ปีที่แล้ว +1

    that is some scary looking metal....
    not the hulk of the billet....
    the little crisps.

  • @hybridinnovate
    @hybridinnovate 2 ปีที่แล้ว

    Vsmpo?

  • @manoloantunez8261
    @manoloantunez8261 2 ปีที่แล้ว

    Un poquito de taladrina no?

  • @alsobinich463
    @alsobinich463 2 ปีที่แล้ว

    To all the coolant junkies is said: This is a open machine. No housing. Flood cooling impossible. Cooling means the operator is standing in the coolant rain. It`s my job, I know what I`m talking about.

    • @georgejackson4790
      @georgejackson4790 2 ปีที่แล้ว

      Better off just running with no coolant because when he squirts it onto the hot inserts it creates thermal cracking reducing the life

  • @clutch5sp989
    @clutch5sp989 ปีที่แล้ว

    Why would anyone squirt milk on the cutter?