How To Machine a PERFECT Surface Finish | DVF 5000 5 Axis CNC Machine
ฝัง
- เผยแพร่เมื่อ 4 มี.ค. 2022
- How to Machine a Perfect Finish in 15-5 Stainless. CNC Machining on the DN Solutions DVF5000 5 Axis Mill
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#CNC #Machining #Machinist - วิทยาศาสตร์และเทคโนโลยี
I like the way this guy talks. He's a great guy and cnc beast. Respect
You know it's gonna be a good one when you hear "hey y'all"
I'm no machinist but I have been in automotive industry for years now an a shop owner. The parts an stuff you guys do are just plain badass. That Barry is one hell of a character and would love to work with him. Thanks for sharing guys. Stay safe
At 1:37 you read my mind and answered everything perfectly, felt almost creepy. This video was packed full of useful information and until now i didn’t even know you could buy screw on ball nose mills. Perfect educational video.
You can buy screw on everything :P From drills, straigh end mills, ball end mills, chamfering tools or radius tools.
Hahaha Barry lovin on it again. 🤣 rising to greatness
All in all, I learned a lot from this. I don't do much 5-axis with my crappy HAAS trunnion table. but I love information!! I've made some cool turbo exhaust manifolds for friends with it. But not a whole lot of production work.
I havnt programmed a part without using at least Opti-rough, Hybrid, Equal Scallop or Waterline in probably a year and half or better.
These truly are pure enjoyment and entertainment. Whatching my exact path params and manipulation come to life.
I also cannot say enough good about the DUO-LOCK. I actually picked up the Haimer 20 X 130 or 140 holder. Kennametals design and specs just licensed out to Haimer I believe.
These combos have taken my machining/ programming skill level up by around 35-40% efficiency and accuracy. Over the past few months.
DUO-LOCK stability in cuts allows me to push my machine that little bit harder then it’s ever been; without a worry in the world.
Awesome awesome stuff.
Sharing the thinking behind choosing a larger tool diameter and it's relationship to surface finish by not cutting closer to the center of the tool is the kind of knowledge that will definitely help the less experienced machinist that's great stuff that goes a long way toward passing along good practices. I'm guessing you have already broken this subject down in more detail to support this great example of in practice. Good stuff
Dude that would make an awesome conversation piece for my desk
These are the best videos when he goes into detail about the programming side. Awesome video
You folks rock! I started the trade learning triple start feed screws and tracer mills! Things have changed, for the better. Programming and CAD are fun, if a tech is trained properly...and, you get paid to do it! There lies the problem. Be it code for gaming or code for CNC, too many employers not paying enough
Optimized cutters run at optimized feed and speed rates combined with a rigid setup and tight, slop-free machines make for beautiful parts.
Very nice surface finish! And similar methodology for machining impellers. Very educational
Nice, really nice. A great machine with the right tool, run by a highly skilled and knowledgeable operator. Always a powerful combination. Excellent presentation.
Good ol' Barry. Always fun to see when he's overjoyed.
Awesome video, great to learn these things I would never have even considered or put thought into!
It really is an amazing service you provide
Awesome looking part, Jessie!
Thank you! 😊
“Titan’s going to like it. Barry’s going to love it, or love on it.” 🤣🤣🤣
🤬😂
😳
Enjoy hearing the thought processes
Love the DMG and DMC Mori 5axis machine tools.
That part turned out beautiful!
Thanks Karlo!
That’s a good looking part. Nice job with the deburr
These videos are priceless!!
The deburr toolpath is awesome, I used it on a 4-axis part last week! I do find it annoying, though, that even though it defaults to 3-axis output, you still need the Multiaxis license, even if you are doing 3-axis machining.
wonderful video, thank you so much. i hope you guys will put up a short notification video on this channel once you upload the detailed video on the academy, to let us know that we can check it out.
Beautiful surface finish…wasn’t expecting when u screw that bullnose 😱
Very nice finish. Very well programmed
amazing.. excellent explanation... waiting for the detailed process
Great video and beautiful wall finish 🔥🔥🔥. However I was just wondering why you didn't use a circle segment cutter for accelerated finishing on the walls using a swarf toolpath?
I really wanted to use a circle segment tool here but at the last moment we just chose to go with a more traditional strategy so we went ahead and used the ballnose. I may still go back and program it with a circle segment tool just so I can see the time difference
Used those ball cutters but not with the dual lock system. Might have to mention that to our tool manager!
I am so jealous!
I work at a company that most of their equipment is from the 50s and 60s and really neglected!
Our work is only in-house on mostly pumps and turbines.
Our access to tooling is pathetic!
Keep up the great work I love being amazed at what can really be done! 👍👍👍
Welcome to the real world.
Impressive work! Do you remember what value of roughness (i.e. Ra) and dimensional accuracy you got on the walls?
I find this video super interesting, specially the tool length explanation.
Can Mastercam give guidance about where is the sweet spot between tool/holder length providing a specific tool or a tool list?
Very nice part !
I would appreciate some videos where the engineering drawing, notes, and tolerances are discussed in relation to the cam design.
Looks fantastic. But how did you measure all the dimensions before you could relax? And I don't think that everything will fit once you put it together?
Superb detail rich content, looking forward to the academy tutorial video.
Thank god for software.
Outstanding
You guys would make the sickest Battlebot
What was the total spindle time for the finishing with ball mill?
It was around 3 hours. I am sure on the next one I can reduce that some.
The perfect part for barrel cutter
also my thought.
Really enjoy your video's , Barry is such a ham, LOL
Awsome video like always 👍
What's the stepover for the Walls?
Awesome Video Guys
Quality Content & Info Jessie 👍
Thank you! 🤜🏻
This is simply amazing work. However I have to wonder, if you used coolant could you get literally a mirror finish on this part or would coolant not help in this situation?
Yo! Where's the coolant??!!
Very good
You guys are awesome. Just curious how much do you charge for that part?
Did this ever make it onto the academy?
So good
So so food
Is this for practice or does this thing have a use?
Has anyone seen the followup video of where they go over the multiaxis toolpaths (Morph specifically?) been awaiting the video for a while now.
Woooooo weeeee 👍
He sounds like donny baker from Q95, Indianapolis.
Hi guys where I can find 5 axis simultanieous on fusion like this please
Rocket engine fuel pump?
Unnamed levels at 5:05. Triggering intensifies.
So if software like this can show you exactly how the tools are going to cut the raw material, how can there still be bad/crash moves in the finished program? We deal with that issue a lot.
In my experience, this tends to be due to posting and setup issues. I used to run an older Haas mill and lathe that would occasionally interpret perfectly fine CAM instructions (on a new machine/on the machine the poster was made for) badly because of the post configuration being set up wrong, so a move the CAM thinks is going to go one way, the machine interprets a different way. Also on some machines you have really different interpretations of certain commands. I've never used one, but I know some machines do dogleg rapids where they can completely explode if you don't specify in your pathing that it needs to rapid one axis at a time.
What most folks don't seem to realize is that the simulation in the CAM software is not "running" the G code that the post processor will out put. If you have a crappy post, no matter the simulation shows you, there is still a possibility of a crash. I used to us PartMaker for CAM at my last shop. At least once a week I could be heard exclaiming " Fucking PartMaker!!". Things would look good in the simulation, but when tool touched metal the results were, how to say it? Less than optimal.
You remind me of the outlaw Tom Hardy. Whiskey please.
At 4:46 that guy's face 😂😂😂😂😂
How perfect is perfect?
`MESIN REGO PIRO WI?
You can definitely tell this dude is a Texan 🤣
We might have to get a Survivor Island thing between you and another team. Winner gets a rubber duckie and bubble bath
Your videos are better then Tyrus's, it's the Brookland or where ever accent, You'd think he'd learned ....
Baffles me that with such high tolerances the imperial system is still used here. Awesome part though
It's not like imperial is any less accurate you mong. You can use whatever you want, let them use imperial if they want.
10 days later!
Actually not 10 days later…
We have many technologies and work to release videos on all. 5 Axis gets posted at least once a week… that doesn’t mean it’s not done or in edit etc.
@@TITANSofCNC put in a few live feeds around the shop at busy areas 😝
When pirate Richard Worley, captain of the New York’s Revenge, captured his second ship, he named it the New York Revenge’s Revenge.
Meh