How to Set Up a 5 Axis CNC Machine | DVF 5000 | DN Solutions
ฝัง
- เผยแพร่เมื่อ 31 พ.ค. 2024
- Jessie shows us a step by step process on how to set up a 5-Axis project using the DVF 5000 from DN Solutions. He then shows us the full process of machining the Titan 139M as seen on our FREE Academy! academy.titansofcnc.com/
0:00 Stoning DVF 5000 Table
1:57 This Video on Titans of CNC Academy
2:55 Mounting Schunk KONTEC Vise
7:16 Installing Kennametal Tooling
13:47 Putting Material in the Vise
18:24 Teaching XYZ Offset
22:05 Loading Programs to the Machine
24:13 Running Op 1 Program
26:43 Setting up Op 2
29:00 Running Op 2 Program
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#CNC #Machining #Machinist - วิทยาศาสตร์และเทคโนโลยี
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i love that he said youve gotta hit the reset button 4-5 times, you cant just hit it once. thats sooo true i love it
Lol ain’t it though! I don’t think I’ve ever hit it just once lol
Reset-reset-reset 😂
🤔
Reset-reset
@@Vman9484 LOL did I hit it enough? 🤣
@@Jessie_Smith ummm … ok one more.. two more
Why hit the reset 4 or 5 times? Cheap buttons?
Seriously?
You forgot to go over the table after with your bare hand ✋🏻:)
That’s what I was thinking 🤔
🤣🤣 yes
Sorry for expressing my late opinion on this video guys 😅, because honestly I am used to writing every information in your videos in my notebook so this video took me two days to write down the information inside it, honestly when I decided to learn the five pillars a lot of questions swirled in my mind but today I got Most of the answers I need Thank you guys for your hard work I know very well that shooting a video of this length and editing it is very tiring you capture the screen, change the tools, operate the machine even the buttons on the screen. Thank you from the heart, and forgive me for my long absence in the last period. As you know, a very new earthquake hit us, followed by two earthquakes of medium strength, which made my last month full of funerals.💔
I'm so sorry to hear about the earthquakes in your area Mohammed. We will be praying for y'all. Stay safe brother❤
@@TylerTITANSofCNCTippit
Thank you brother 🌷
🙏🙏🙏 Sorry to hear that Mohammed!
@@markdavis304
Thanks brother This is life, beautiful days and sad days
This was an amazing video, I wish I was their to ask questions and learn more. You seem to be not only a great machinist but a great teacher Jessie. You guys rock!
I have said this before, your commitment to provide certifiable courses for free is unmatched !!! You guys rock with serious awesomeness !!!! Thank you for all you do and i seriously hope we work together in the near future !!! Cheers !!!
This video is so transperant, literally you taught us everything. I am very very happy to learn these things from this channel. ❤️ I can't thank enough.
Been working in my first cnc shop and its exciting to see how amazing the machines are, my shop consists of 4th axis haas mills and a few multi axis lathes of various brands but their all very capable, its been a really exciting trade so far and don't feel like ive learned half of what there is to know. glad you guys give out such good information for free
Yeah haas lathes kinda suck. Snart for your company to use other brands for those. Their mills are pretty decent. We had a lot of problems with their 5 axis mills tracking the work puece properly but maybe theyve worked out some of those bugs since. You never really finish learning though. It's an ever changing industry and there's just too much for any once person to master. I'm a programmer 10 years experience and I still run. Into issues that require research/troubleshooting. I like that about it though.
@@phuckyocouch9098 i second this, haas lathe sucks, my shop has a ds 30y and a st 35y they are 💩
İ working with electroerozo but from children times I have enteresing to CNC ı watch your videos very attention. We have CNC 2.5 axis and some things I learned. For finish i can say you're very cleaning and attention work! And. İ respect this🙏🏻
I definitely need one of those Titan shirts with the TX state outline and flag on the arm.
Titansofcnctooling.com
been at machining now for almost 40 years. cut my teeth on fanuc. they haven't changed much other than prettier screen looks like.
kind of cumbersome user interface compared to say a haas as far as ease of use.
been running my first 5 axis, a UMC since October.
would like to move up to a doosan at some point but don't think the boss would care for the fanuc controls.
great vid btw.
love the work you guys do promoting the trade👍👍
TITAN CNC engineering is a leader in precision machining technology!!
Thank you so much, this was quite a helpful, in-detail video with all the practical knowledge needed. For someone who is in their early career, this video and the work you do helps quite a lot. You create such a value, that potentially boosts the manufacturing industry and more people can get on board in the CNC field. Thank you!
Thank you for the kind words. And thanks for watching!
Can’t just hit that reset once !
Glad I’m not the only one that mashes that button numerous times
yes. i wonder if there are crazy people hitting it only once?
Learning how to set up a 5-axis CNC machine is like trying to solve a Rubik's Cube while blindfolded, but Jessie makes it look as easy as pie! 🥧😄
Amazing instructional video, i am currently living in Germany and about to start my CNC maschinen training, ive seen alot of videos. But this video by far is the best. You guys are amazing.
Simply the best CNC content on YT!! Keep it coming guys, this is fantastic. :)
Thank you!
@@Jessie_Smith love the dial gage method to zero out on the jaw
My favorites part of the video is when you need to press 5 times the reset button to make the 250.000$ machine work😂
Awesome tutorial and made in a slow pace, zooming in on buttons and explaining in details with out boom 😊. Would be nice to have a sticker on door showing the axis letters x,y,z. Really good job and appreciate all your videos.
Thank you! An axis label would be cool.
This is how to look after your equipment.. you know its straight 100%.. love watching these..
I treat my reset button the same exact way 😂
Awesome video. I've never used a 5 axis only a 4th axis machines, but after watching this video I'm confident I could pull it off.
Its really cool how the Renishaw probe is standard on this machine.
Nice to see you again Mr jessie 🌷🌷
Thanks Mohammed!
Thank you so much for this valuables videos and the way that you used to make the informations so easy to receive for anyone
Big fan of your work from Tunisia
fantastic job showing everything, the project documentation is amazing
Don't worry about the lack of raw material clips will pop up during processing, super good technology👍
Ola titans!! Sou operador de maquinas cnc em São Paulo, Brasil a cerca de 5 anos e desejo me tornar um programador em breve. Seus ensinamentos tem sido muito importantes para meu desenvolvimento profissional. Gostaria de mandar meus agradecimentos a todos envolvidos no processo de produção dos seus vídeos, Um grande abraço do para todos vocês : )
Great skil and Great Teacher too 👍 👌
Great Job In Important set up & Protocols ! 'A' Perfect Flat Base.. Remember to remove degrees off "before we go to a finer grit".. Un like knife sharpening, Where all Particles Get Removed in one direction.. & Yep You Can Feel The Slightest changes in the grit.. HE KNOWS ALL THIS! ( was done before hand) AND IS A DARN GOOD TEACHER! YA!!HA!! BOOM ACCURACIES 'CA MAKE PERFECT PARTS..Every Time, Good Job! Peace.
Thank you!
Great video ! I would have still given that part a tap with a soft hammer to make sure it was located properly after tightening my vice on that second op.
excellent setup video for Fanuc/Doosan and also about 5 axis - keep them coming !
Here is Quality, Here is the Titan of CNC👏👏
That was a very enlightening video. I really like the way You explained everything. I am surprised You did not run the program in Graphic’s. I guess I am just to careful, but I never run anything without the graphic’s check. Overall I think this is one of the best video’s yet. Thank You for sharing Your technical expertise.
He got the table STONED man!!! What a bro yo!!
My man, good, clear, concise documentation is key to success even in TWO axis programming.
😉😎
I like to put my zero in the center of the vice. It's allot safer when it comes to collision controll in the cam. and I keep my zerp the same place for many different parts
I’m just a hobbyist thinking of building my own cnc, so at best a rookie, and I’m probably swearing in church by saying this. It’s just that I have been programming most of life, and my first thoughts seeing this is.. there’s got to be a more automated way of doing offset calculations for tools, tool wear, fixture and parts. I mean, cannot all offsets can be searched for? I used to write search algorithms for multidimensional spaces in a totally unrelated field, but optimization of these type of searches have been solved many years ago. It was just the way this skilled operator was explaining things, it sounded so logical in my head. I’m picturing calculating the offset for the fixtures and the parts could be solved with probing and calculating a multi-dimensional mesh, like a point-cloud and then do pattern recognition of fixtures and parts to separate the two, then just let an algorithm accumulate every line of gcode, and all real-time data from motors and sensors during the job, in order for it to learn and fine-tune a set of meta data models to the g-code?
Thank you so much for taking and showing the real steps and making it easier for us.😮🎉
I miss those Fanuc controls *so* much. Forced to work with entirely old and broken Haas stuff.
Absolutely awesome!!! Thank you for what you do
this was amazing I've followed you guys since day 1!!! keep it up you guys definitely make our trade look the coolest and the most fun!! I Can't believe what I just watched was free tips can't thank you enough!!!!
Great video man, many videos don’t understand to teach setups, you shared a lot of valuable information for us just getting started with C.N.C machining.
Bought in 1995. Sorry typo. We have owned 6 Okuma lathes over the years and all were great machines. Dye CNC Inc.
What is the stone called? It is special? Where can it be purchased?
That is one hell of a lesson! just awesome.
Awesome, tanks for all the information
This is really Awesome Video, Full of basic knowledge setting up 5 Axis Job, Great People Doing Great Jobs !
Jessie is back! Or was this recorded earlier? If so wish to see you soon in great health brother.
Thank you very much! This was recorded several weeks ago. I have been working on the next parts in this series and got some great stuff coming!
Great video Jessie. Thank you 👊💥
Anymore on the second op in the hurco I am currently running, I’ll add an M0( did you touch off X/Y again ding ding?) after I face off the rough stock.
It’s saved me a couple times haha
Muito bom ! Parabéns.
although the video is a bit long,but it very helpful
I personally would have done it in one program with a G54 for op 1 and G55 for op 2. But that’s just me. I understand if you didn’t want to make things too complicated since this is a fundamental part. Good video
Questions...why not teach the M0 stop when doing the last measurement touch off before last op? Just to minimize the forgetful factor and maximize the quality factor which is ultimately the end goal correct?. Great video and tutorial questions for better understanding not criticism.
We try to approach tutorials like this from the perspective of a complete beginner. We want to do it in a way that someone with zero knowledge can begin operation. So we try to keep it as simple as possible and then as the user gets more comfortable we start introducing other methods. Sure, in the beginning what we are showing won't be the fastest way or something like that but for a beginner it is best to keep it simple because they are already learning so much and will be overwhelmed with information then we can sprinkle in refinement at a later time.
@@Jessie_Smith Thank you for the detailed response and time out to do so, that is a good answer and keeping with the simplicity in the beginning. 👍 As someone who was a very beginner a while back and given 2 weeks training and thrown on a nightshift solo that M0 is a machine and part saver to a beginner. Just my personal experience. Love how the machines now tool touch Z zero on cycle command. Keep up the great teachings.
Loved it! Great educational content. Ciao, Marco.
Great video, very well explained. 👍🏻
Very clear presentation, well done.
Okumas are good quality lathes. My first Okuma lathe I bight in 1995 was still running good tolerances but the interface control was so worn out and out dated, we sold it 2 years ago but got a good 23 years out of it.
I agree. I absolutely hate Okuma, but not because they are bad machines, it's their service network, parts expense, and their controls. I repair machine tools, and some of their old LU drives they want 16 grand for, when a fanuc would be 6 or seven grand.
I must say the MDI is a bit weird in that system. In heidenhain, atleast, you can have rows of code saved so you dont have to retype the whole row every time.
So you just change the tool number to call in and hit cycle start 2 times to call it then measure it.
Or sometimes if there are alot of tools to measure i have a whole program with lots of tool calls and a sub program(LBL is an alternative in heidenhain) where it measures the tool and i can just leave it for a minute or 2 to measure them all.
this. also i have the feeling i see a controller from 95
That is a gripe I have with fanuc as well. I wrote a short macro program for this reason and I normally use it instead. That way it doesn’t disappear and I can position the machine with it instead of manually bringing the spindle to the front every time.
When I have a lot of tools to touch off I use G524 S_( number of tool you want to start off on) F_(last number of tool)
So T1-T10 would be
G524 S1 F10 ;
Obviously if you have a tool that can’t touch off like the facemill in this video Ill do that one manually, it’s usually Tool 1 so then my MDI code will be
G524 S2 F10 ;
Every control has it’s quarks but the way they stop being annoying to run is when we learn them well and just do our job as machinists. No doubt some controls make it easier for us than others
@@MachinistEdgar True that^^ I'm not familiar enough with Fanuc. Used it in school but only basic necessities. Now all the machines where i work have Heidenhain and it's really user friendly.
Really enjoyed watching this sadly I've been told I'm to old to learn this stuff now and concentrate on the job I have 🇬🇧
I hope to learn more about the cnc machine
👍👍🙂
Fanuc doesn't have a probing cycle to indicate vise/fixture? On Heidenhain in can do it in less than 5 second with a dial indicator (no digital probe) using probing cycle
Uma máquinas incríveis muito bom 👍👍😎😎
You could had turned your "B" axis in -90 degree to use the probe for touch in the finish surface on the second operation , in this way you can set "X" and "Y" without face the part on the size. Making this you avoid to call probe 2 times .
Hello. I'm new to machining and I love watching your videos. My employer just purchased a Doosan machine like this one. I can't wait to see it in action. Why no coolant tho?
No coolant just for filming purposes. So you, the viewer, can see what’s going on and not just watching a bunch of coolant splash around.
Very nice! Which machine did y'all go with? What made y'all choose to go with DN/ Doosan?
@@markdavis304 we have the DVF 6500. We serve many industries nationwide, including Aerospace, Defense, Medical, Oil & Gas, and NanoTech.
Some tools dont need coolant like the facemill
This is like top 5 TBDM songs. So fucking good.
We're doing stuff like yall here at my shop, but we're using some machines that are from the 60s, we make huge blowers and basically the biggest turbo wheels in the world, some about 9ft tall. 120" vtls etc. Would be crazy to give you guys a walk thru. We have brand new machines as well.
Fantastic job ❤
Great video.. Thank you.
thank you for the lesson. I want to work in the same industry in the future
Love this vid´s!
Why didn´t u use the IR touch probe for setting up the vice ? Just for telling the way to do without?
greetings from Germany :)
Excellent Video.
Very god, aqui no Brasil 50% das máquinas são Fanuc, talvez por ser mais simples de operar..
18:11 first time seein someone using this method :O
You've never seen a caliper?
It was just a quick verification that the material is sticking out above the vise by the minimum amount before we probe the part and run the program. Doesn’t have to be super precise, just makes sure we aren’t going to hit the vise with the tool if the material was too short
My very first machine was a 5-axis.
Lucky 😂
Well, since all controls are different, it would be nice if there was one video for every one of 3 big controls; Fanuc ✔, Sinumerik ✖, Heidenhein ✖.
Wow that's amazing
Классный ЧПУ станок, побольше бы ,размером , и можно безшовные автомобили делать ❤❤
damn this is a cool job
Question. Why stone by hand? Why not use an attachment and smooth the deck with that at low speed. Then you know it’s flat with the milling head.
#killinit #5Axis
Love team Titan. Thanks a lot lot lot Jessie.
It's amazing boom.
on a 5-axis machine, probe 2 times and your clamp is straight?
Excelente
Awesome content
Если бы у тисков были точные направляющие, которые вставляются в паз стола, то не надо было бы плясать с бубном и использовать индикатор.
Is there a reason you don't use the bottom of the stock for the z origin. It would be a better reference than raw stock.
In OP1
@@captainorange9260 to keep things simple for beginners we try to teach the basics in the beginning and also for consistency. You're right, teaching off the bottom of the vise or hard stop is a better known location and not prone to fluctuations. But we try to look at a tutorial like this through the eyes of a complete beginner and as a safety factor if you are new to programming we believe it is safer to go from the top of the part so every Z move is negative. When you get comfortable and have more of an understanding you can easily standardize work offsets like you are mentioning here.
Thanks chief.
How does the machine end up with a number in the “wear” cell? In other words, how does the machine judge wear of the tool that it has in it?
You can put in a number manually after checking a feature cut by said tool. Or you could probe the diameter of the tool, and the machine will set the wear automatically.
@@chulangmo5799 ah cool...thanks...nice to know this stuff even though I'll never touch the machine lol
@@DriveSMR You never know. I have a proper mech. eng. degree, and here I am in the trades and loving it.
Another way for the wear offsets to be added is doing a probing, with tool offset updating. Renishaw probes update the wear columns.
Seems that release button location is not really handy... but the video is really handy, thanks
Fanuc controls are so terrible... I work with them meanwhile my coworker colleague works with siemens.. My god the difference and quality of woring with siemens is miles ahead ...
working with fanuc is like going back 30 years to the past its awfull
and then you have heidenhain which is miles ahead of siemens, the ui just looks cleaner and it's more efficient and faster(comming from someone who worked on fanuc, but currently only work on siemens and heidenhain)
I actually like Fanuc, I use it daily. Probably bias though.
@GZA used it for 10 years never minded it.
it does not look like the latest and greatest but it seems to function well?
Looking it this is somewhat future to me, my boss still want us to do all programming manually to all our machines… in 2023. We talk 10 pallets mills, several smaller ones too. How can I convince him into cam!?
You guys are badass
Sometimes I'll choose "boss" to touch X and Y, even though it isn't round. Only when fine accuracy isn't required. It's just quick and dirty.
I do the same thing sometimes. 👍🏻
Please which app can i use to practice the programming language on a pc
I love the set up sheets, especially the tool lists, can you share what those are and how I can get them. Thank you
seriously? there's a whole section of this video that talks about how you can find everything on their website...
That design is something we came up with and created in excel. You can find them on the Academy website in the 5 axis series. I like it too because it gives you all the info you would want to know in a clean format.
@@Jessie_Smith Thanks Brotha, Love the things you guys share. Except for Swiss Macros, Nobody cares about Swiss Macros... Lol Just kidding But for real on the setup sheets Can u export all of that out of Mastercam or do you already have some sort of excel tool Library? The tools pictures look more like what I can get out of Vericut. I'm just curious, cause always trying to up my game
@@subtleusername5475 Thanks
Did you touch off the tool with the spindle running?
The tool spins backward, so the inserts don’t catch, and in so doing, the lowest insert is what’s measured.
Always does in reverse direction so it doesn't grab.
What is setup to blueprint I'm interested in learning
Why you do not create program for toolchange every tool on magazine and next spindle travel to u? We using that kind of programs every day not only on 5axis but albo on big 3axis mill for apindle go down.
Можно было сделать проще второй установ , и ноль для первого по z сразу взять с низу
Or coulda clean the table with dyken so there no oil surface which could move the vise