Is it easy to create your own Transformer? Everything you need to know about Transformers! || EB#42
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- เผยแพร่เมื่อ 8 มิ.ย. 2024
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In this video I will be conducting a couple tests with a transformer in order to not only explain how it works, but also how to design one by yourself. We will be talking about mains voltage transformer and SMPS transformers and we will find out (for example) how the size and frequency of the voltage alters the design of the transformer. At the end I will then answer the question whether it is easy to create a transformer on your own. Let's get started!
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Music:
2011 Lookalike by Bartlebeats
Killing Time, Kevin MacLeod
(incompetech.com) - วิทยาศาสตร์และเทคโนโลยี
Great Scott : experiments in this video show dangerous mains voltage...
ElectroBOOM : so here I have a microwave oven transformer
And then comes KREOSAN...
Awww, he didn't pop it! Lololol
@@-Tris- They will rock up with a pole pig :)
What about styropyro
And then styropyro blows up whole compartment:
Meh! Not enough power
Short answer: no
Long answer: it depends *kurzgesagt bird breaks through the window*
Haha :-)
@@greatscottlab so cool.
Can't create of own but can modify ready-made transformers
I personally like transformers of UPS, as they can convert high power
I would like to see this guy collab with electroboom
Me too :-)
@@greatscottlab That's what i've suggesting for the past year! Remember me??
@@greatscottlab Creating very complex circuits. So complex that even he struggles to do them and then ElectroBoom destroying them singlehandedly. Gonna laugh all day.
Can you imagine that? Haha.. Safety Vs No Fucks given..
The masters in failure guy? (This is a joke, don't bully me.)
I use these videos, to understand stuff taught in my high school where there is no demonstrations to motivate children to learn practically. I highly appreciate these videos...😍😍😍😍😍😍❤️❤️❤️❤️❤️
Ah, I spent hours trying to make transformers and having no one to explain it so well that it looks simple and logical. I wish you would’ve make this video 30yrs ago :)
I just learned more about transformers in 11 minutes than I have in 50+ years. I didn’t understand all of it but it has given me a foundation to build on. Thanks!
The conundrum of hysteresis, magnetic flux, resistance, and heat for the sake of electricity! Very well done video. Thank you. I love this subject.
This really could have saved my grade in Energy Conversion last semester
3D printed xfmrs! Really looking forward to that video,
Wait,does this mean I won't have to travel to Cybertron to get a transformer?
With the word Transformer capitalized I assumed that Optimus Prime was somehow involved.
Lol but unfortunately no :(
Excellent video! Kudos on the clear language to explain the workings of a transformer and the sometimes pecular behavior and power consumption you get from them.
Super cool! I was just thinking that the layering "flaw" that happens when you 3d print something might just be an advantage when making a transformer core! Can't wait for part 2
I love your content. You always explain everything perfectly and with proper maths. I have learned more from your vids than I did in college lmfao. Ty for your time and knowledge my friend.
Yay I was waiting for this great scott! Nobody likes to mess with custom transformers. High five and thumbs up!
Nice video thank you keep making useful video information about electronics
Waited for a long time for this video 😍
Perfect video to watch just before going to sleep 👍🏻
What a great explanation! Thank U Scott!
3:52 : Smoothly introducing one of Maxwell's Equations without scaring anyone...
My first transformer was a rewound MOT for a 100W 808nm laser. Added linear current control with an output of 110A @ 2.5v. Was a fun project 🍺
What was the secondary coil AWG? For 100+ amps?
@@manuelplascencia3223 can't recall, as it wasn't standard wire.. I picked up 3 or 3.5mm bus grade copper from my local metal shop and sealed it. Its only a few turns but was a PITA to wrap.
I've seen guys get a few hundred amps out of 8-10ga branded automotive cable for spot welding..
I did a 250w, 12v output Transformer with 8 AWG cable, hope it works, still i need rectifier bridge and caps to run it
I specially love that last line"Stay Creative"
Fantastic presentation, thanks from Colorado USA.
This video was very dense with information. good. I will save it for future projects.
GREAT channel and awesome content as always
I enjoyed your presentation, thank you.
All Hail the great and powerful Sir Scott! Without you I would not have a job.
I haven't studied electronics yet but I did understand what you said. Your a great teacher
I was waiting for this video
Thank You Very much scott
Scott finally came with a video that most TH-camrs dont prefer to make ....Thanks scott
Well you pretty much summed up the bulk of my mechatronics course I took for my ME degree
YES ! .....This ‘ADVENTURE’ is the BIG ONE I have been waiting so long for !
I can not wait to see his efforts and final product/work ! 🧐🇬🇧🤔👍🏻❤️🤝🤓🤓🤓😍😍😍
Great video as always...... Waiting for long time for this type of video related to transformers and there calculation...... well want to see a video related to core saturation and how measure saturation point of an unknown core...... Well finally very informative video just of seconds but knowledge of hours.❤️
Once again a great video(Y) I love your videos, learn a lot from them XD Thankyou for sharing
Love your accent, thank you for the great lecture 🫶🏽
You are one one of the best electronics youtuber
A (almost) 3D printed transformer ? Very interesting ! About 15 years ago I was going to build a transformer, but the materials required (metal sheets and wire) are impossible to buy in my country if you are not a business (they only care about big money), so, I abandoned the project. Thanks for sharing !
Now we are making transformer, awesome Scott
Aah.. Tesla in the heaven would be very proud..
I know now I can burn down my house lol
Useful video 👍 I like it
I have always enjoyed your videos and this one is no different. I can hardly wait for the next one. Keep up the great work. Are you into ham radio at all?
Great Video Bro! Thank you!
You are super awesome.
I always wait for your next video.
Keep up man...
Great video! Can you please show what happens when you put a capacitor across an inductor that exactly cancels out its reactance? For example the 1600 ohms reactance you calculated for your primary is +J, what would happen if you used a 1600 ohms -J reactance capacitor for that frequency? Does the output voltage continue to grow on each cycle until it arcs?
you are just what I needed..I'm going to learn a lot from you
I just remember my first power pack which was variable 1.5V, 3V, 4.5V, 6V, 7.5V, 9V, 12V with 300mA which i used to power almost every thing in my childhood! Finally it got very hot and magic smoke came out!
Yet another great video! Thank you sir!
You're welcome :-)
One semester of Electromagnetic Machine Theory didn't explain the subject as well as you did. I had to reteach myself almost every electrical engineering class when I studied to take my PE exam. Students would do well to watch your videos.
Thank you very much :-)
Well done sir. Thankyou. Have a great life!
you are my go to for learning electronics
Awesome :-)
Wow amazing upload thanks :)
5:45 it "uses" reactive power, which goes back to the mains. Actual dissipated power will be very very low when the secondary isnt hooked up
Great Video! One correction though:
When you increase the load, the efficiency drops mostly because of the resistive losses (copper losses) in the windings.
The more current you draw, the greater the voltage drop, and the less voltage the primary inductance "sees", therefore
decreasing the flux density and reducing the saturation, not increasing it.
another great video from "great scott"
Thank you for the video =)
Ah just as I was building a SMPS awesome timing and video
JLC PCB has sponsored a huge amount of videos uploaded by you I seeee,
Great video 😃
thank you so much for this video it really helped me
keep up the great work
Thanks :-)
this is way of engineering, i enjoyed thank you ❤
You might have measured the inductance with a frequency that's too high, iron core transformers are very dependent on frequency and will read a lot less when tested at higher frequencies. But I can't really see the frequency setting because it's blurry.
The frequency is 100 Hz, which is the minimum that this particular LCR meter allows for.
Ah, glad to find this video.
Great video, I wish you did it a couple years ago! I can't wait for more!!
I was about to wind a transformer and your video shows up. Thanks for your precise timing i will buy a pre wound one instead of diying it
there are some wrong information at 8:00
the saturation is not dependent on the current, it is the saturation that causes the high input current
😃😂 Lollll. I started laughing when you illustrated the winding of the transformer directly on the core. Genius, use a bobbin, even one built from paper will be helpful.
aka, make/use a coil-winder.
I used to make my own transformers baxk about 20 years ago, they worked well. Mine were designed for 25khz and up tho for switching power suppliy use. Calculated about 88% efficiency average on my diy transformers. Used to take the core out of commercial ones and rewind it for what i needed
. You are a great teacher.
Well that was great Scott 😁👍☮
Looking forward to the next video, heck yea
Nicely done
Really interesting!!! 😃
Thanks!!!
Glad you liked it :-)
You have penmanship qualities better than most people I know. That with English not being your primary language(assumed) AND you're left handed. (That last bit being most impressive)
In Argentina we learn to calculate and build your own transformer at the age of 15. It's part of a car battery charger completely made at state school. Mine has 13 year now and still working perfectly.
Tip: coils are first winded up in a cardboard structure and then you insert the metal core.
Thanks for yourbexplanation i made my own small transformer,(step up).and it works well,thanks.
Also a winding technique that makes large magnetic flux but focused,in a different way
Well done! Thanks
nice sharing sir thanks for this video
This video is so awesome.
At my work we built a couple of Three-Phase transformers that were designed to transform 110VAC to 50VAC at 125Hz. We were struggling with saturation and we had to adjust the design of our system, thus increasing the operating frequency from 125Hz to 250Hz (not such a big deal since we were going to use a three-phase rectifier for those phase-phase voltages)
This video was very educative.
Can you please make a video explaining Generators or Alternators? That would be so awesome
Great introduktion..... ;-)
Thanks for sharing :-)
Haha, I like it :-)
really complex formulas that took some people years to figure out, all brought into one video. and broken down so my dumb ass can actually understand it... thanks this is exactly what i needed. I have a transformer calculation app on my computer but it is really hard to use and doesn't explain the formulas....this was so good..and they thought i was never gonna need algebra again..lol
Hi GreatScott, overall a very nice video, good to see this kind of education content! I would like to offer some small technical corrections if you’re amenable. At 5:00, you say that the EMF induced in the primary which opposes the applied voltage is the reason the primary current didn’t agree with your complex impedance based calculation. This EMF _is_ self induction, and is exactly what your meter measured, and if the measurement were taken under the appropriate conditions, the complex impedance formula would give you exactly the mains current. The reason you didn’t get agreement is that electrical steel is a highly nonlinear magnetic material: your meter’s excitation current simply wasn’t high enough to replicate the (nonlinear) inductance that the mains voltage sees at higher excitation. You could point at the chart at 6:30 (or a similar chart) to show this: the line approximating the slope of the 0.3 T B-H loop is less steep than the one approximating the slope of the 1.2 T B-H loop. Or, a current probe/oscilloscope measurement of the magnetizing (no load) current would show the extreme nonlinearity of the typical mains frequency transformer. Also, at 7:52, you say that increased load current can push the transformer closer to saturation. This is a very common misconception. In fact, at higher loads, a transformer is operating farther from magnetic saturation. The reason is that the secondary current’s flux opposes the primary current’s flux, as you said. This ends up lowering the total core flux. You can work it out from the lumped element model by seeing that the load current reduces the total AC voltage across the mutual inductance part of the winding system, and causes larger voltages across the resistive (and leakage inductance) parts of the primary winding impedance. So the dPhi/dt integral of the mutual flux (which is equal to the mutual voltage) must be smaller, and peak mutual flux is actually lower. At 8:29, the formula you show is the formula for induced voltage in terms of _net magnetizing current_ (the flux that links both windings), not primary current. Magnetizing current is the difference between primary and secondary amp turns (at least ignoring leakage inductance, which is usually fair for mains frequency transformers). So that “I” should really be labeled “Im” or “Ip - Is”. Referring to the T model at 5:44, you can see how (in the lumped element model at least) the Lm element sees less voltage as the load current is increased, and so the flux linking Lm is reduced. The model is just a model of course, but the real behavior is captured correctly in this case. Edit: also, worth mentioning that the reason high power transformers use larger cores is really just so that the primary (and secondary) windings can be made with fewer turns of thicker wire, reducing the ohmic resistance and therefore reducing conduction losses, while still avoiding saturation at no load conditions. It's also worth noting that the volt-second product seen by a mains frequency transformer winding is a super fundamental parameter that drives core flux excursion as a function of winding count, and that practically we always use this method of calculating the core flux, and never use the induction formula, because the induction formula depends on the nonlinear resistance while the volt-second product applied to the winding is directly proportional to the change in flux linkage, and so tells you exactly how many turns and square centimeters you need to hit a particular operating flux.
Beautiful explanations.... I had exact doubts on the points you have elaborated... Thank you very much..
I have done this before, Its very possible. But Like Great Scott Said, You basically have to Gut a Transformer and Rewind it to meet your specifications.
Thanks for the video
Use ful video 😊
Great job😀👍
Thanks For Covering Transformers. I always wanted to make one, particularly high-frequency-audio-split-center-tap (on 2ndry side) transformer with 1:2 ratio. Hope to cover more advance about transformers in future.! #StayCreative
Thanks for the feedback. I will put it on my to do list.
audio transformers are especially tricky
I was going to suggest that you use iron filament from Proto-Pasta, to 3D print an iron core. But right at the end you said that you're going to do that. Looking forward to seeing that video!
I enjoy watching videos. I was also searching through internet to how to calculate winding turns. There were various formulas and calculators. But values they giving does not match nearly for transformers we saw in old televisions and ups transformers. Hope you can do a video about how to calculate number of turns and core area for specific power of transformer.
I have done an experiment with UPS transformer
Connected 220volts mains to low voltage winding, the power draw was about 2KW
And after i have brought the high voltage wires close to each other, it made a spark 1 cm long, and the watt meter showed around 7KW, most probably that would be greater than that.
Within half of the second MCB shutdown
And the experiment ended with a little smoke of glues used in the transformer.
I love mains not switching transformers because they can do a lot of crazy stuff and their 50hz buzz is really calming
Grazie per la lezione
Just discovered your content 🙌🔥🔥🔥🔥🔥🔥🔥
Awesome..... I am waiting for next video.......
Video idea: Circuits/techniques to measure high resistances in the 10M to 10G ohm ranges? I'm currently looking into this myself and would love to see your approach.
Nice work keep going
Awesome Video :D
It depends, do you think that tedium is hard?
In all seriousness, I gave this a like, but there's a couple of things that people should be aware of.
Your current draw on onside effects the current draw on the other side of the transformer, and it's oppositely proportional to the voltage change.
Using the example mains transformer: if you draw 1 amp on the primary side, you're secondary side might have as much as 17 amps pushed through it.
This is why the MOT spot welder took off a couple years ago on TH-cam; One high voltage path with an intermediate current draw can become a low voltage path with very high current, and thus heat, output.
Also.. this is hints at some general best practice stuff: put lots of current limiting devices on a transformers primary, and voltage regulator stuff on the secondary side.
Second, The UK limits the number of wire wraps you can get on a single transformer, and that can be good, because it's meant to limit parasitic capacitance.
Without getting into a super long explanation, test your transformer for inductive spiking.
A transformer isn't a motor, but it's still a large inductor. It has an inductive spike associated with rapid changes in voltage, and depending on current draw at the moment of power cut off, that can cause a significant voltage spikes on either side of the transformer. So types of transformers are prone to issues with inductive spiking.
I’ve been failing to make a Tesla coil for so long
Thanks a lot, Scott for videos.
Where you take stuff for soldering? Flux or tin? I am living in berlin and can't find any shop except conrad.
Nice one. A difficult subject explained well.
Thank you very much :-)
I always wondered about this. I once tried to build a transformer out of a nail and some enamel coated wired. Except the wire was only 0.2mm diameter and the lowest voltage transformer I had was 16v. I apparently forgot that joule heating was a thing and the enamel coating melted and the primary winding shorted. Guess I could try again with a resistor to limit the current. They have really bad hysteresis, but for some reason I love the idea of making a transformer or inductor out of a nail.
I even tried making an RC oscillator with a nail and enamel wire for the inductor and a capacitor I made by sandwiching a piece of plastic wrap between 2 sheets of aluminium foil and folding it up to take up less space. But unfortunately the capacitor was too leaky to be any use. But I was able to measure a capacitance of around 500nf. Rimstar is a good channel to browse for stuff on making your own capacitors.
You wont want to use a nail because you need to complete the magnetic circuit so none of the flux is wasted to space. A toroid wpuld have worked better at least
2:05
Nice drawing. So perfect.
But...HOW? I bet that this is not the first draw. Multiple attempts
Hii i love ur all diy projects...
Thanks :-)