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LukeR
South Africa
เข้าร่วมเมื่อ 14 ก.ย. 2018
Inquisitive by nature, technical by training and creative just for fun.
Most of this channel is made up of training and inspirational videos for fellow model engineers.
Most of this channel is made up of training and inspirational videos for fellow model engineers.
Proper milling machine maintenance
How I maintain my milling machine. I've had this mill for for around 6 years and its incredibly accurate and repeatable, and it just feels smoothe and a pleasure to work on. This is a major service, or one that you would do after buying the mill, although I would strip and clean the beds in that case. If you watch this in conjunction with the lathe maintenance video, all aspects of a major maintenance is addressed (didn't want any repeats)...
มุมมอง: 258
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Proper lathe maintenance - explained
มุมมอง 1K16 ชั่วโมงที่ผ่านมา
How I maintain my lathe. I've had this lathe for well over 10 years and its incredibly accurate and repeatable, and it just feels smoothe and a pleasure to work on. This is a major service, or one that you would do after buying a lathe... Someone asked about a hot spot. This is where a bearing has run hot and you'll notice discoloration on the inner or outer races. For fitted bearings you'll se...
Casting the most difficult component on the Fire Queen
มุมมอง 99528 วันที่ผ่านมา
Casting a defect free copper casting is very difficult, but not impossible, if a few tricks are employed.
The steam valve and valve chest for the Willis farmers engine
มุมมอง 647หลายเดือนก่อน
In this video: I show techniques to eliminate tolerance stack up typically from measuring incorrectly, and methods to use the machining process to improve accuracy. I show how to machine perfect centre line slots without measuring to the side and doing unnecessary arithmetic..
Replacing my Harley's blown stator and voltage regulator (DIY step by step)
มุมมอง 193หลายเดือนก่อน
A video of how I changed my 97 Evo Harley Davidson softail stator and voltage regulator, with a few tips for success, not always done by the dealers. I had to make a new jackshaft bush and primary case taper drain plug as well.. Hopefully this is useful to someone...
Steam ports and piston fit for the perfect sounding steam engine
มุมมอง 1.2K2 หลายเดือนก่อน
In this video: I show how to machine the steam ports to get a crisp steam beat. I show marking techniques that are far more accurate than rulers etc. I show two methods of setting up a vice. I show how to use stop gauges to machine perfect steam port pockets (no horrible steps). I show how to hold the cylinder and piston assembly and methods for machining perfect piston fits, and when to test t...
Machining the piston bore, and solve major casting inclusions...
มุมมอง 1.5K2 หลายเดือนก่อน
In this video; I show how to machine the cylinder bore using reference surfaces and simple setup techniques and why this is incredibly important for tolerance stack up on the piston assembly. I show how to check lathe bed twist for machining parallel bores. I show how to fix a bore that had terrible casting inclusions. I show how to eliminate chatter when machining thin wall cylinders. I give a...
Making the wheels and axels for the Willis Farmers Engine
มุมมอง 1.2K2 หลายเดือนก่อน
In this video I tackle the wheels and axels. I show a convenient spindle speed chart to place behind your lathe, journal bearing fundamentals, polishing on the lathe and tricks for doing press fits and hiding oil wells for the front wheels...
Small scratch built live steam model train "William"
มุมมอง 7163 หลายเดือนก่อน
A short video of what goes into making one of these live steam model trains. This one is a scratch build 3.5g William designed by Martin Evans, and built in my humble workshop. The castings were cast in my home foundry. My first live steam build, finished over ten years ago now....
Introducing a new model engineering construction series for beginners that'll cost less than $200
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Introducing a new model engineering construction series for beginners that'll cost less than $200
Eliminating brake drag with homemade low fiction sliders.
มุมมอง 2233 หลายเดือนก่อน
Eliminating brake drag with homemade low fiction sliders.
Homemade jets made all the difference to my Harley Davidson
มุมมอง 8594 หลายเดือนก่อน
Fixing one cylinder running richer than the other on my Harley. Fuel consumption was getting bad and both cylinders were way too rich...
When is it worth while buying new tools?
มุมมอง 2964 หลายเดือนก่อน
I make a simple U-lock for my bike showing some tips and tricks for drilling, match marking and grinding. I review my philosophy of when to buy a tool which can be summarised as follows: • A tool being used is better than one on the shelf. In other words I buy tools to use, I don’t collect them. • Any tool should make a job easier and or make it quicker. • The work and cost required to make the...
How to clean and oil a hobby lathe, and how to make a no-mess oiler
มุมมอง 1.9K4 หลายเดือนก่อน
A quick video on how to property clean and oil a hobby lathe including a novel oiler that doesn't mess when oiling the button (or pot) oilers common on lathes.
Making clacks and steam valves using Adendorff's cheapest lathe
มุมมอง 4.5K5 หลายเดือนก่อน
This video shows how to make the most difficult component for a steam valve and clack. I show my method for getting that illusive perfect seal on clack valves. On the lathe: Cheap doesn't mean poor quality, and I was pleasantly surprised by how well this lathe performed. Its surprising versatile for a small entry level lathe. Here's a link to the specific lathe: www.adendorff.co.za/mac-afric-bl...
TIG welding in the home workshop - Boiler welding - Part 3
มุมมอง 9385 หลายเดือนก่อน
TIG welding in the home workshop - Boiler welding - Part 3
How good are Chinese lathes? A proper review of the ELATHE-613
มุมมอง 2.3K5 หลายเดือนก่อน
How good are Chinese lathes? A proper review of the ELATHE-613
You don't need DTIs or DRO's to machine accurately
มุมมอง 3.9K6 หลายเดือนก่อน
You don't need DTIs or DRO's to machine accurately
Chasing perfect threads in the home workshop
มุมมอง 3.1K6 หลายเดือนก่อน
Chasing perfect threads in the home workshop
DIY Cylinder Compression and leak down test on a Harley Heritage
มุมมอง 2897 หลายเดือนก่อน
DIY Cylinder Compression and leak down test on a Harley Heritage
TIG welding in the home workshop - Boiler welding - Part 2
มุมมอง 1.3K7 หลายเดือนก่อน
TIG welding in the home workshop - Boiler welding - Part 2
Modern Boiler Construction Methods for the Model Engineer - Boiler welding - Part 1
มุมมอง 3.2K8 หลายเดือนก่อน
Modern Boiler Construction Methods for the Model Engineer - Boiler welding - Part 1
There's so much more to lathe carbide tip tools than what people think!
มุมมอง 8K8 หลายเดือนก่อน
There's so much more to lathe carbide tip tools than what people think!
Will an old Harley with home made parts make a 800km trip?
มุมมอง 5659 หลายเดือนก่อน
Will an old Harley with home made parts make a 800km trip?
Solving the CHATTER problem for the home workshop
มุมมอง 177K9 หลายเดือนก่อน
Solving the CHATTER problem for the home workshop
Lathe Parting Off and how to make square orings and rubber gaskets...
มุมมอง 31K10 หลายเดือนก่อน
Lathe Parting Off and how to make square orings and rubber gaskets...
Using Verniers as Verniers, and to make a lathe 5 times more accurate...
มุมมอง 5K11 หลายเดือนก่อน
Using Verniers as Verniers, and to make a lathe 5 times more accurate...
That scary lathe gear chart... And some lathe tips...
มุมมอง 10K11 หลายเดือนก่อน
That scary lathe gear chart... And some lathe tips...
Very interesting video. Thanks. I’m sure this is going to help me when I eventually buy my milling machine.
Hi lLukeR, just wondering if you have a recommendation for the grade of oil you use in the gearbox - I 'm sure it is a contentious subject - I know everyone has an opinion on oils, but just interested in your thoughts. I use an ISO68 hydraulic oil in mine - same mill, just branded differently. Thanks.
I used that exact oil the last time I serviced all my machines, perfect for the application. This service I mixed gear oil with spindle oil because I wanted my machines to run a little quieter. I mentioned oil in the lathe service video, in short; provided you don't use oil with completely the wrong additives (like engine oil, or steam oil) you'll be fine.
Thanks for the idea of solder on a boring bar - I'm gonna use that one.
In engineering terms, he is changing the resonant frequency of the system. Most of the attempts to stop chatter I have seen focus on increasing stiffness of the system( the stiffness of the tool post), or of increasing mass of the work, in an attempt to move away from the resonant frequencies. I have done both in the past, sometimes successfuly, sometimes not. As an amateur machinist and retired Engineer, I had simply never considered that adding mass to the TOOL ITSELF might be a possibility. TH-cam once again comes through with sharing practical knowledge about practical things. I will give this a try very soon.
Unfortunately my Dad is not anywhere near as meticulous as you when it comes to cleaning & maintaining and my ongoing project to get his lathe in decent order is coming along slowly. It is great to be able to watch as you confidently move methodically along. The gearbox oil is black and needs draining, your very neat trick with the paper is going to come in handy although on the smaller lathe the drain point is more convenient. After draining & cleaning with paraffin is any residual going to cause problems?
@infinitesoulluos no the parrafien won't leave any harmful residue. I actually add 10% oil for added corrosion protection...
Great advice, good maintenance is key to long life. Good design is another important factor. My 70 year old Colchester student still going strong.
@@constantinehatzis2807 nice lathe that!
Thank you for this series, incredibly informative. I've not built a boiler before but was intrigued as to why stainless was not more commonplace compared to that of copper, this series has answered my questions perfectly.
Please stop the speeded up dialogue! Content is generally great but would be good to actually get through one project rather than jumping around so much!
What brand of lathe is that? I have a Craftex 709 (13×24) and it is identical to yours.
It's an Adendorff lathe (they have a few nice options), The code is on the side of the gearbox. Yep most of these lathes are very similar. I've seen identical lathes sell for a fortune, just rebranded, although that specific tool supplier is battling. I think people are catching on.
Hey Luke, just seen this. I thought the pretty patterns were referred to as ornamental turning ? The idea of solder round a boring bar is really neat. Your a braver man than me - inducing chatter like that, I was waiting for the bar to jump on top of the tool. N
Hi you can try traveling steady and grind a lip on your tool
totally agree...and clean them ALOT
Yep, also keeping grease out of sight and under cover helps!
Nice work. Good old fashioned no-nonsense South African work ;)
Dankie!
Anti vibration wire? Solid core solder maybe? That alone is a good tip. Using some lubrication and altering lathe speed helps, as some inherent vibration is caused by the lathe motor. Making sure your centers are in tight at each end and/or using a live center instead of a dead center will also help. Headstock bearings OK? Last resort is, as you say, reading Machinist's Handbook, as we like to solve problems on our own!
Looking forward to the casting series. Enjoying your series as I am building up my skill set to construct a live steam loco. I'm in no rush and its great that you are a fellow South African as all the other great channels are typically from North America or UK.
Hi Luke, my dad has a Mac-Afric lathe that I wanted to start learning on, however I could not get a good smooth cut. Long story short, after a short investigation I realised he had run the carriage into the chuck & the alignment is now out, so much for learning to use the lathe, now I am learning how to strip it! I am assuming the bearings will need replacing & alignment on the chuck shaft done, but I cannot figure out how to remove them, any suggestions? Adendorff here in George were no help sadly.
The spindle bearings are normally a tight fit, but its unlikely they are damaged. They can take quite a knock before damage is done. Check tool height and bed twist before messing around there. If you already stripped it then you can normally find those bearings from any bearing supply shop, all their machines are metric. The head stock needs to be aligned, the spindle is fixed, in all directions other than rotational.
@@Lukers_tinkering - thanks for the insight, it never occurred to me that it may be bed twist. I’ve not managed to removed the bearings, mostly because I can’t figure out how to do it! When I measured the rotation using a gauge on the chuck I discovered it is not running true & I assumed it to be the shaft out of alignment. I’m hoping to be able to do the work myself & learn more in doing so but quite intimidated with the idea of aligning ANYTHING on the lathe knowing how tight the tolerances need to be. I’ve found next to nothing on TH-cam on this topic & perhaps it could be a useful video to consider.
Somewhere on my channel, there's an old video on how to setup a lathe. I actually used it for training adendorff sales guys. You should find it if you do a quick search.
@@Lukers_tinkering - found it, thx. I realised that I had watched it some time back & will give it another view 👍
Conventional wisdom would never indicate the lathe as the problem when you are turning a part that long and thin for goodness sakes. Use a follower for what they're made for and wala. Oh and actually clamping one end in the chuck instead of between centers cuts down on chatter.
Have just bought same lathe, thank you for the well explained video.
Your anti-chatter wire seems extremely effective. I'll have to give this a try. Great work.
Great channel. I have learnt something from you, and I was a fitter/machinist for over 20 years. You seem to be somewhat different from most other engineers. I will definitely continue watching your channel. Thanks so much
Thanks for the comment and feedback!
Is your lathe levelled and bolted down? Mine is neither of those things :( I managed to build a working loco with it, but everything has a taper, including the cylinder bores.
@davidtaylor6124 All lathe beds have twist, this needs to be sorted before turning. Otherwise, you'll get tapers. The cylinder and pistons will be the biggest problem. I have an old training video somewhere on the channel that will help you with this.
You make it look easy! The casting process is very interesting and that loco is superb!!!
@RockerMark thanks! Done a few castings 😆
The finish straight from the mold looked amazing!
@@davidtaylor6124 that's the reductant. Coal dust works for copper and cast iron and bronzes. Cake flour works really well for aluminum and brass...
Wow. Great work. This is work on the next level.
@RustyInventions-wz6ir thanks, was designed to be a challenge, but it turned out nice, I think.
I have never heard of chromite sand. What do you use for cores?
@improviseddiy it's used extensively in specialized casting applications, normally with phenolics. I used the last of what I had when I did that casting and have found a workaround that actually is an improvement. The cores are just a linseed mix, baked.
man, no
Thanks for taking the time to video this and post it. The casting process fascinates me.
@@graveneyshipright my pleasure...
Great video. So looking forward to your casting series for the new build we are following
@@jirvin4505 casting videos are tricky because I need help. But they are in the pipeline...
Nice work!
Great tutorials!
Great videos. It’s going to help me a lot with the steam engine I’m working on. Thanks. I forgot about this, been reminded by a fellow tuber and countryman “Improvisediy”.
Excellent channel Luke have a look at my fixture for steam chests.
@modelengineeringadventures thanks... could you send me a link? Had a quick look at your channel, but I didn't see a specific video. Your work looks very neat, by the way!
This is a great video! One of the most thorough and informative videos on stator replacement I have seen. The gasket making portion was excellent! Machining new parts, improving the design and lubrication, that is so you Lukers! Many other great tips and procedures! Love it! What material did you use to make the gasket? Great job! Ride Safe!
Thanks! I really appreciate getting feedback from someone that knows how to work on these bikes! Then I know I did the job right! The gasket material is called Flexoid, its a common oil resistant 0.3mm paper gasket available in South Africa. I've emptied a few fuel tanks and still no leaks so looks like I got a good seal. I was thinking about your air filter and I'll drop a few pictures in my community section of how I tackled my filter. I suspect you've already solved the problem, but sometimes its nice to see how someone else solved the same issue...
@@Lukers_tinkeringYes, I will check that out, and Thanks!
As a new owner of a combo lathe in good condition, I as well as my neighbor who is a retired machinist tried everything we could think of to stop chatter in some projects with minimal luck. You just opened my eyes to a new approach. I never thought of copper or lead wrap. Thank you for the info and the detailed explanation.
Driving on a prayer! You were lucky.
@improviseddiy actually impressive that it took me so far with no charging. I did a little under 400km that day...
Excellence.
Just putting this out there but if you had a Gold wing I'm sure this problem would not have arisen or lets say a BMW RT100R. Just saying my mates are forever fixing their Harley money pits while I just keep on rolling. Quality over quantity if you expect to get home.
I'm lucky that I can do all this work myself, so it's actually incredibly cheap. I find the parts, etc. Much cheaper than my Honda Blackbird.
Too much overhang of cutting tool give rise to vibration
Hi sir, Can you please make a video to guide you in performing finite element analysis simulation on boring tool when machining, I really want to learn from you, thank you for making this video.
Some bloody good tips ‘n tricks there mate 👏👏👏 I’ve got my ( gunmetal) cylinders bored and externally machined. Just about to start the porting…. so your insights are timely. Looking forward to the ‘valve’ video. I think you mentioned that some discrepancies on the ports can be ameliorated during the machining of the valve. Great stuff on the piston/bore fitting too. I’ll twig my order of operations to follow your logic ( re. ‘burrs’). Once again, Thanks. Robert 🇦🇺
rubber bands!
They make lead tape for altering the swing weight of golf clubs I wonder how well that would work especially on a long stickout boring bar.
some great tips there Luke👍
Добрый день шплинт ставить обычный или пружинный mashine dowl spring a not spring?
Its called different things depending on where in the world you are. We call it a machine pin, check the pictures, the fasteners shop will know what it is...
С прорезью или цельный?
Great stuff LukeR, really enjoyed that! 😊