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HAL Heavy Duty Machining Australia
Australia
เข้าร่วมเมื่อ 16 ก.ย. 2023
Welcome to our heavy duty machine shop. We specialise in the drilling industry and are located in Central Qld, Australia.
My name is Matt, and in a nutshell we make super heavy duty gear that drillers typically love breaking.
Hydraulic cylinders, drilling crossover subs, drill bits, recovery gear... the list goes on. If it's drilling related, we do it.
WHY HAL?
We chose to name the channel after my late grandad Hal.
After working on a drill rig since the age of 14, Grandad then "retired" from drilling at age 60 to "the machine shop" ... and then proceeded to work until his 87th birthday.
THE CHANNEL
This little channel is just about sharing some of the weird and wonderful gear we get to make in the machine shop... and how drillers manage to break it.
I upload one video a week and really appreciate all the comments from around the world. You guys are awesome. Thank you.
My name is Matt, and in a nutshell we make super heavy duty gear that drillers typically love breaking.
Hydraulic cylinders, drilling crossover subs, drill bits, recovery gear... the list goes on. If it's drilling related, we do it.
WHY HAL?
We chose to name the channel after my late grandad Hal.
After working on a drill rig since the age of 14, Grandad then "retired" from drilling at age 60 to "the machine shop" ... and then proceeded to work until his 87th birthday.
THE CHANNEL
This little channel is just about sharing some of the weird and wonderful gear we get to make in the machine shop... and how drillers manage to break it.
I upload one video a week and really appreciate all the comments from around the world. You guys are awesome. Thank you.
Making Acme Threaded Jack Clamps | Megabore Chuck Repair | Milling Lifting Bells | HTS Drill Setup
For the first time in a while, we had a more chilled week in the shop! Mostly playing catchup from the last 4 months of near pure MEGADRILL mania.
In this video we will be:
- Making Jack Leg Clamps
- Milling out a huge lifting bell
- Checking out the new HTS DRILL
- Fixing a 1000lb lathe chuck…
And just having a bunch of fun doing it! It’s all the random little stuff that keeps us from ever getting bored.
In this video we will be:
- Making Jack Leg Clamps
- Milling out a huge lifting bell
- Checking out the new HTS DRILL
- Fixing a 1000lb lathe chuck…
And just having a bunch of fun doing it! It’s all the random little stuff that keeps us from ever getting bored.
มุมมอง: 33 167
วีดีโอ
We Built a 3m (10 ft) MEGADRILL That Weighs 20 Tons! (Here's How It Works!)
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In this week's video we're taking a look at the MEGADRILL. It's a 20 ton drill bit that's being constructed for drilling underground mining ventilation and rescue shafts. Powered by RC Air technology to remove cuttings, it's a unique setup that will drill three hole sizes to a final depth of 250m (over 800ft). 2.4m (7'10") 2.7m (8'10") 3.0m (Just under 10 ft!) We're almost finished with the 2.7...
Record Breaking Drill Sub (Machined With MASSIVE Shop Made Tools!)
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In this week's video we'll be machining the largest drilling crossover sub we've machined in 60 years! A "saver sub" for the Big Rig, the part starts as a 900lb (400kg) billet of solid 4140, and ends up a giant thread protector. This saver subs sits directly below the drive head and will he screwed into the giant drill rods that drive our 3.0m (10ft) Megadrill an insane 250m (800ft) into the ea...
Will It Fit? (Gigantic 200mm (8") Square Auger Drive for the Big Rig | Final Machining)
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In this week's video we're finishin and test fitting the drive sub for the Big Rig auger bit which will be used to drill the first 12-15m (40 ish feet) before we send in the 3.0m (10ft) MEGADRILL. The part starts as a 1200lb (500kg) billet of solid 4140, and end up as what looks like a giant square impact driver. We'll be using our Quantum FBV-S5 Bed Mill "GODZILLA" to finish shaping out the dr...
Machining a 1000lb (450kg) Auger Drive Sub (Wait until you see the AUGER!)
มุมมอง 90Kหลายเดือนก่อน
In this week's video we're machining up the drive sub for the Big Rig auger bit which will be used to drill the first 12-15m (40 ish feet) before we send in the 3.0m (10ft) MEGADRILL. The part starts as a 1200lb (500kg) billet of solid 4140, and end up as what looks like a giant square impact driver. We'll be testing out "HAL" (our Colchester Alpha 1760's) maximum power to see if it'll run a 13...
Making a MONSTER Boring Bar (and then FIXING it...)
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In this week's video we're showing the full build of our most recent XL boring bar "TINY". We needed to create this big guy to build the largest crossover drill sub we've ever machined. Measuring a total length of around 3 feet long (900 mm) and a workable length of 2 feet (625mm)... this is by far the biggest tool in the shop. We'll be eccentrically machining a tapered bore to snugly fit a Ken...
Mega Drill Rods Getting Torqued Up To 65,000 ft lbs (So They'll NEVER Come Undone)
มุมมอง 53Kหลายเดือนก่อน
We are assembling 30 x one tonne drill rods for our big rig. We've spent the last three months machining up all the tool joints and rods, and it's finally time for them to come together. We'll be using a customised set of 20" Weatherford power tongs (often seen on big oilfield rigs) to torque the rods up to 65,000 ft lbs, and they'll be locked in using JetLok (a powerful thread locker that's li...
Big Rig Drive Sub | Megabore Lathe | CNC Machining
มุมมอง 43Kหลายเดือนก่อน
It's been a crazy week in the shop! In this video we machine up the largest drill sub the company has ever made from a 1 tonne billet of 4140 steel. It's a pin to pin sub that will be screwed onto the drive flange of our custom big rig - an absolute monster of a machine designed to drill very large diameter holes for underground mining ventilation and rescue using reverse circulation (RC) compr...
Heavy Cuts With The BIG Boring Bar (It's a BEAST!!)
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It's been a crazy week in the shop! This video is a SPECIAL "FULL NOISE" EDITION that gives you a full 10 uninterrupted minutes of pure heavy duty machining with the biggest bar in our shop "THE BEAST" (featured on a previous video "THE BIG GUNS") The sound is left at 100% so you can hear exactly what I hear when running this monster, and there's a bunch of extra footage left out last time. In ...
KM63 Boring Bar "KONG" Gets a Super Ghetto Upgrade (Into a METAL MISSILE!)
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To celebrate 10,000 subscribers, we're doing an extended episode. I'm going to give a little back story on the channel, a quick tour of the shop & then we'll upgrade and test my most beloved little boring bar KONG. It's been flat out in the shop... and there's more talking in this video than usual... But I really just want to say. THANK YOU. Matt (Hal Heavy Duty)
Monster Shop-Made Tools vs. 1000lbs of Steel (The Big Boring is a BEAST!)
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Monster Shop-Made Tools vs. 1000lbs of Steel (The Big Boring is a BEAST!)
Shop Made 85mm Bar Gets Tested (In Literally the WORST Machining Conditions)
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Shop Made 85mm Bar Gets Tested (In Literally the WORST Machining Conditions)
We DESTROYED the Big Boring Bar (And It's a NIGHTMARE To Repair!)
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We DESTROYED the Big Boring Bar (And It's a NIGHTMARE To Repair!)
Cross Slide Boring Bar Holder (Shop Made Heavy Duty Lathe Upgrade!)
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Cross Slide Boring Bar Holder (Shop Made Heavy Duty Lathe Upgrade!)
The Megadrill Project (A 3m Drill bit that goes 250m deep. It's WILD!)
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The Megadrill Project (A 3m Drill bit that goes 250m deep. It's WILD!)
Top 5 Heavy Duty Machining Projects (No.1 is Off The Charts! Literally)
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Hypnotic Thread Cutting (It's Absolutely Mesmerising To Watch!)
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Hypnotic Thread Cutting (It's Absolutely Mesmerising To Watch!)
78mm Udrill is a WEAPON! (It Conked Out the Big Lathe!)
มุมมอง 22K4 หลายเดือนก่อน
78mm Udrill is a WEAPON! (It Conked Out the Big Lathe!)
Machining a MONSTER Drill Thread (It's Literally Off The Charts)
มุมมอง 19K4 หลายเดือนก่อน
Machining a MONSTER Drill Thread (It's Literally Off The Charts)
The Largest Drill Thread We've Machined in 60 Years (It's Literally Off The Charts!)
มุมมอง 102K4 หลายเดือนก่อน
The Largest Drill Thread We've Machined in 60 Years (It's Literally Off The Charts!)
CNC Machining Inserts for The Big Rig (Mesmerising To Watch)
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CNC Machining Inserts for The Big Rig (Mesmerising To Watch)
HTS DRILLING at 900 rpm is UNREAL (you need to see this)
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HTS DRILLING at 900 rpm is UNREAL (you need to see this)
How to run Udrills (and NOT get them stuck!)
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How to run Udrills (and NOT get them stuck!)
What's Coming Next (Hint: it's Insanely HEAVY)
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What's Coming Next (Hint: it's Insanely HEAVY)
Heavy Duty Lifting Tool | But Will It Hold?
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Heavy Duty Lifting Tool | But Will It Hold?
Every Machine Shop Needs These || Shop Made Steady Carts
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Every Machine Shop Needs These || Shop Made Steady Carts
The ULTIMATE CNC Toolbox || Why we freaking love them.
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The ULTIMATE CNC Toolbox || Why we freaking love them.
INSANE Core Drilling (We Got It STUCK)
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INSANE Core Drilling (We Got It STUCK)
Making GIANT Screw Taps | AKA Drillers Carrots🥕
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Making GIANT Screw Taps | AKA Drillers Carrots🥕
Machine Shop Tour (Inside an Australian Heavy Duty Workshop!)
มุมมอง 6K6 หลายเดือนก่อน
Machine Shop Tour (Inside an Australian Heavy Duty Workshop!)
only think that drills harder is an unkle with a young relative at a Christmas party.
Really the same pleasure for me to look at your vidéos !! I am an old Electronic technicien (68 years old) but all my life I love machines, tools and nice jobs Thanks a lot to show me your workshop and incredibles homemade tools ! I never thougth that we can made tools like that.... congratulations to all the team
Most welcome, and thank you for tuning in. Its much appreciated 👊🙏
Just a home shop machinist, but my “hobby” also sometimes requires deep drilling. This demo is beautiful! Might have to retire my spade bits. Back in the day i had a drill press that had 50 inch throw and was 9 feet tall. Those twist drills where monstrous!
Holy wow that’s a bloody big bit of gear! Yeah the HTS DRILLS are awesome. Def worth the investment for us. Cut machining time down by 90%!
I have been hooked by your videos! I can not wait until we see the rig in action! Great work!
Cheers Tom! Not long now mate. They’re beginning testing next week and the pilot hole isn’t far off 👊
Nice and quiet dogs ! Happy life for them to be in a workshop... strange they aren't disturb with noise 😂😂😂
They’re used to it 🤣🤣
But how do you calculate the feed rate speed you need to get proper thickness threads and pitch ?
On a CNC it’s all automatically calculated. You need to know the pitch, thread depth & basic thread dimensions. You choose your RPM and it figures the rest out.
The chatter is most likely from the length of the drill and the lack of rigidity from the tool post.
You’re probably right
Wonderful vidéo 👍 thanks a lot and greetings from France
Thank you! G’day from the other side of the world 👊
Just discovered your channel from CEE. Totally awesome!!
Cheers mate! That’s great. Big fan of CEE
Beautiful projects. I've been watching CEE for years and this video just popped up in my feed. Loved seeing the jobs and quality.
Cheers mate! Appreciate the kind feedback 👊
Great work by all involved; thank you as always for taking us along.
Most welcome Jim. Really appreciate everyone’s amazing support along the way. It’s truly humbling for a little machine shop in the middle of nowhere 🙏👊
Good work, guys but... A little tip Please revise your audio settings. Your voice is much too quiet compared to the machine noises.
Thanks for the tip! Will do. Really appreciate it 😉👊
I would like to see the spanner needed to bolt this together, suppose it will use shafts like a capstan wheel.
Ask and you shall receive 👊🤣 th-cam.com/video/qtsz7cLtDY8/w-d-xo.htmlsi=l76gkhpQ5BB90E8O
Great channel and great content love to see more I bet Curtis is envious
Cheers mate. Hahaha. They’ve got a bloody awesome channel. Def one of my favourites.
I see that you are using a deep hole drilling canned cycle
Well spotted. I’ve found it works pretty well for The Kraken. Most Udrills I just run a simple G code program
65,000 ft lbs. You need a big ape with a long cheater pipe.
That was very boring. Pun intended. But really that was cool and well filmed.
🤣🤣🤣👊 Cheers brother
4:49 I moved from Queensland to Tennessee but didn't escape mud-dauber wasps.
Hahahahaaha You DEFINITELY didn’t 🤣🤣
Impressive tool. In the good old days of Defence work, we used to bore out Bomber Aircraft under carriage legs and hydraulic cylinders with deep hole boring hollow spade drills with high pressure chip removal up the centre of the tool, up to six feet deep. The worst materials were LM25 annealed aluminium castings, and a secret material called Maraging Steel, which was difficult to chip, and clogged up tools in strings. I could never access the material spec. to find a better method. I trained as a Mill Wright/ toolmaker, so used to make the tooling as well sometimes. LM 25 could be awful to machine, as castings and forgings were inconsistent in texture.
Yeah wow! I’m pretty grateful that we largely machine 4140 steel. It’s a dream material really. Chips easily and no clogging. 6 ft with a spade drill is wild!
Hi Matt, another good video, well done. I used to love those sorts of jobs where you need to measure an thread etc and make the component to fit. In shipping, where I served my apprenticeship as a fitter and turner, we often had to go to a ship and detail a job then back to the shop to make it and the fitters would fit it. All very good experience when I think back. Now I will put on my Seco Tools hat and comment on the milling part. Its always good advice when using coolant on milling cutters to either flood it or take it off altogether. If the cutter gets a poor flow of coolant onto it the inserts could suffer from thermal cracking. What this means is during the cut, if we just take one insert, it will heat up and when it exits the cut the chip will fly off leaving an exposed hot corner and when it gets the coolant on it it cools it rapidly and this is what cause thermal cracking. Its alway best when using coolant on milling applications to flood it or turn it off altogether. I hope this all make sense but if you take a few minutes and look at some old milling inserts under a magnifying glass you may see what I mean. Cheers Ian (now on holiday in Fiji for 3 weeks)
It’s really enjoyable when you get to design, machine & fit a part! So satisfying. Thanks for the tip re coolant on the mill. If we decided to try machine, are there any major downsides? I’m guessing the inserts won’t last as long. Have a blast in Fiji!
@@halheavyduty Hi Matt, I am not quite sure what you mean by try to machine, are there any down side? Maybe as a test run, where you have a number of the same parts to machine with decent cutting times, do one with coolant on and take the inserts out, then do another with new edges and then compare the two to see if there is any thermal cracking on the inserts used with coolant. It maybe different if you need to keep the job cool as ths then throws a different light on things, so then maybe flood coolant is the answer. You should also check the chip load/chip thickness per insert as it needs to larger than the size of the edge hone otherwise the cutting process is taking place on this small radius right on the cutting edge which puts a lot of extra load on things. I don't have my catalogues here with me otherwise I would give you the formulae to calculate Feed Per Tooth which relates to Table Feed per minute. Hope this all make sense once again. Cheers Ian
need to put one those apple gps tags on your dogs collar, instant location!
We totally do. Mind you, he escapes and just sits outside the gate with a “oops I accidentally got out” look on his face 🤣 He doesn’t go anywhere. Just loves escaping.
@ ha ha he knows what he is doing! what a softy
He’s the best ❤️💯
20k for a chuck, yikes! probably cheaper to make one from scratch!
They’re not cheap hey! The ones on the big Alpha are about $30k 😳 Nothing is cheap in lathe land
@ probably costs a heap load to ship it to you aswell. here in uk would be about 1/4 to halfthat! cheers matt keep em coming 👍
love to know bit more about the coatings you use...
Will do!
love a big star delta motor starter. used to have some huge blower fans on farm, always loved the wiry build up!. not got mud wasps in uk, luckily by the sound of it, we do have something lot more irritating thought, a labour prime minister 🤣🤣🤣
Dude that guy is embarrassing 🤣 Almost as manly as ours. 🤦♂️🤣
nice work
Thanks brother 👊
Absolutey understanding the logistical challenges involved but running this thing up for the first time would make a pretty fascinating live stream. although the biggest challenge would probably be getting riggers to not speak in a constant stream of profanity...
🤣🤣🤣 The soundtrack / voiceover would be easy. Just one big bleep out! We are def doing a proper vid… and if we have service I might even do a livestream. Great idea 👊
@@halheavyduty "This feature includes scenes that may not be suitable for younger audences, will probably upset slightly older ones, or frankly anyone that bases their idea of drilling on the opening scenes of Armageddon"
It think if someone’s easily offended, woke or excited about political correctness… this MIIIIIGHT not be their go-to entertainment channel 🤣
The machines I use have this same 200mm drive and the pin holes are at 90 degrees to each other rather than both in the same direction. That’s why your auger has holes on all 4 sides :)
Nice! That makes sense.
My dude…..what an awesome episode and “edit”..!!! Love the way you added in the “ending” parts in the beginning. It made watching the machining so much more engaging.
Cheers mate! Glad you enjoyed it. Trying real hard to create quality vids 👊
@ I know all too well the work that goes into making vids for YT, and your changes are sooo worth the effort you’re putting into it. Thanks for sharing your passion and your talents with the world.
👊🙏💯
Another interesting video Matt!!! Thanks! It used to be said "Everything is Bigger in Texas," but it seems you could own that claim! I'm very curious to know just what kind of work are such gigantic drill bits needed for?
Haha. Yup. Well considering Queensland is twice the size of Texas, I reckon we’ve got a shot 🤣 The big holes are for underground mining ventilation (and rescue)
Great video. Awesome to see a young man interested in the trades. When I was his age I was running WWII-era Browne & Sharpe automatic screw machines (this was in the early 80s). Put 10 years into machining, then moved into engineering. It cannot be overstated how much my machining experience has helped my engineering career!
Oh wow! That’s awesome mate. Yeah, I imagine all that hands on experience would have been invaluable as an engineer. Some of the drawings we get through here are from people who have CLEARLY never seen a lathe before 🤣
Hi Matt - I'm a week or so late for this video - I fell behind, but you asked for comments about your narration and commentary. I am just a dude who loves watching machining - I have been doing so for about five years, but have very little hands-on experience. As far as I am concerned your comments are right in the Goldilocks zone - not too little, not too much, and what there is, is fine by me.
Hey Richard, thanks mate. Much appreciated. Working real hard to improve vid quality, so every bit of feedback is super helpful. 👊🙏
A great vid again ,very much enjoyed the differnt views on what is going on in the work shop, and the encouragment and praise of your talented workers, so important to get the best pro jobs done by happy praised staff,wish it was like that when i started work so long ago, best i got was a kick in the ass,ha ha not really seemed like it at 14 , your doing a great job :)
Cheers mate! I try to be a mix of regular encouragement and high standards. We’ve got a magic little team and I’m very grateful for each of them.
That is some great products that your team makes. Love the effort and the content.
Cheers Craig! Thanks for tuning in mate
Yes, we have mud rasp or in Wyoming USA dirt dobber. As an electrician, they are everywhere
Relentless little rascals. Any hole’s a goal for the ones over here!
thread looks like ether NSCC,NSCT or TC-II maybe a vam
It’s an in house custom. The buttress threads are like a bigger version of a VAM, but the main threads are a 3 TPI that’s similar to an API. Well spotted!
Wow! Great commentary! You're like Kurtis on steroids!
Cheers mate! Much appreciated John 👊
Impressive machining Hal, and guys, yes, Kurtis (CEE) did a great job on the tenon vee blocks, just saw the Japanese meter dials, and clocked why it's named Godzilla, brilliant, love it. Some serious cogging out of material on those lifting clevises, those larger, 50mm plus sound terrible on bridgeport type millis, ref gearing system. Great vlog, thanks for sharing.
Most welcome mate! Thanks for tuning in 👊
Give the young man an encouraging tap on the sholder from us, Matt. Most people would stress out by fear to scrap an expensive part like that. But he just goes for it.
He does a great job. We all make mistakes 🤣 I’m the worst offender by far
Great video buddy
Thanks mate! Just ran that new 63MM HTS and it’s bloody awesome. It’ll be up next week. Ballistic swarf removal.
@ you really inspire me lately I’ve been self doubting as sales take a downturn so thanks
I think it’s actually pretty tough in the market to be honest - and no reflection of you. Personally I rate you a 10/10 for the service and help you give me mate. Very grateful. Especially helping me learn all the nitty gritty stuff about inserts that’s way above and beyond just being a salesman.
Great video Matt . Cheers 👍👍👍
Cheers Max!
We call them wasp, Mud Dabber's in the MidWest USA
Relentless little mischief makers by any name! The ones over here will find ANY (and I mean any) hole and then fill it with mud spit hard as concrete 🤣
Мне нравится,! подписался, из России.
Thank you! Big hello from the other side of the world 👊
Where I grew up in the middle part of the US we have similar wasp we call a mud dauber. Nasty little things that clog up any appropriately sized opening they find. Nice video!
They’re relentless! Any hole’s a goal for those little critters
We have mud wasps here in Québec but luckily they can only survive for about 4 months of the year due to the weather.
God bless the cold
I used to work in the oil field in the U.S. Gulf of Mexico on drill rigs (Ultra Deep Water Semi Submersible 7000-10,000 foot water depth, 30,000-40,000 foot well depth from sea floor) and what you are fabbing up is just amazing! The size bits that you are working with just floors me! The largest well head we drilled was 36 inches. That 3 and 5 meter drill head is just unbelievable! Great job and video! Keep up the great work! Also, glad you did a shout out to Kurtis at CEE for the V blocks! I like that you shared about your coworkers, what they are doing and even giving credit to them. I also like that you are helping the youngsters get started in the business! Keep up the great work and see you next week!
Cheers Frank! I’ve always wanted to go on a big offshore rig and see how they work firsthand. Those things DWARF everything we do as far as rig size goes. I’m not sure… but I THINK these rods we are making are about as big as it gets?? They’re over a foot in diameter and weigh a metric ton (and a bit) when fully assembled. I think the largest offshore rods they use are 8 5/8 REG? Maybe you know? Yeah, Kurtis comes up with some bloody useful stuff that we regularly recreate in the shop. A bloody genuine at what he does.
Love the coin pusher machines,
Get me every time
Acme threads always have the same angles on the threads? (The side walls on the threads)
There’s a slight difference between acme & trapezoid threads, but they look the same! Difficult to copy, but it’s a marginal difference between the two, hence why I just use a visual insert check.
Hot blueing would be cheaper and I think just as good as manganese phosphate coating. All you need for hot blueing is draino (Sodium Hydroxide) and Potassium Nitrate. That's what I use for rust protecting all my part/jigs I make in the shop.
Thanks for that. I’ll have to check it all out. Honestly pretty new when it comes to post machining metal treatments other than basic quenching and nitriding
In retrospect using the method to balance that huge heavy chuck like they do wooden props is a little hard to do given the weight, but using the method you use for balancing grinding wheels would be more appropriate. But honestly, given the quality of the repair on that chuck, i wouldn't sweat it unless you think it might need it. Sticking a shaft through the bore and setting up some level saw horses should be a quick and dirty way to check the chucks balance. I do say some stupid stuff from time to time. The wooden prop channel Culver Props is an interesting channel though . Some videos are better than others. The three part series on the prop for the Sopwith Camel is a good set to watch as it covers most things if memory serves me correctly. Cheers mate, thanks for the kind reply. No need for one here though.
I like her video style. It’s good to see all the different niche channels out there! Thanks for the recommendation 👊
We have what we call "mud dobbers"wasps here in sw fla.in the US....exact same as i just saw you show...dam things get into everywhere
They’re relentless!