Milling a Badly Pitted Plate for a Plate Chiller on the Metal Planer Mill

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  • เผยแพร่เมื่อ 21 พ.ย. 2024

ความคิดเห็น • 282

  • @TopperMachineLLC
    @TopperMachineLLC  10 หลายเดือนก่อน +46

    Update! I've had a lot of really dumb comments and arrogant "you should do this" comments. I chose the way I did it because the plate had a warp to it. It would not sit flat on the table. Instead of trying to pull the warp out and makng more problems, I chose the best solution for the given problems.

    • @ypaulbrown
      @ypaulbrown 7 หลายเดือนก่อน +6

      Josh, do not let the Keyboard Mechanics grind you down......
      your techniques are always interesting and informative....
      many ways to "get the job done right the first time"......
      I appreciate your candor and the way you share information
      with the rest of us......Thank You so Much......PB

    • @deonburgett6606
      @deonburgett6606 7 หลายเดือนก่อน +3

      Just tell them you are not telling anyone this is the way to do it
      It is just the way you do it and it gets done right the first time.

    • @grant6173
      @grant6173 6 หลายเดือนก่อน +1

      Right on.

    • @todaywefly4370
      @todaywefly4370 6 หลายเดือนก่อน +2

      Simple rules…your shop, your machines, your client, your channel. They probably haven’t got any of those things. Hence the comments.

    • @lukebuholzer5064
      @lukebuholzer5064 6 หลายเดือนก่อน +3

      I have a lot of those in my plant. This is the way I would have done it.

  • @HWPcville
    @HWPcville 7 หลายเดือนก่อน +5

    The plate looks like it could just be flipped and used. However, I see your comment that it was warped so you fixed it the best way possible. Thanks for posting.

  • @ypaulbrown
    @ypaulbrown 7 หลายเดือนก่อน +9

    Josh, I do not think I have seen you use this machine before.....
    it is a very kool machine........cheers....PB

    • @TopperMachineLLC
      @TopperMachineLLC  7 หลายเดือนก่อน +1

      There are several videos of it.

  • @marianotombetta4149
    @marianotombetta4149 10 หลายเดือนก่อน +23

    how awesome is to see this old machines still being useful and productive in a real world machine shop environment.

    • @fredygump5578
      @fredygump5578 10 หลายเดือนก่อน +3

      My CNC router is soooo jealous. The strength. The rigidity. The Y travel.....

  • @joshclay9003
    @joshclay9003 7 หลายเดือนก่อน +3

    That is awesome seeing that machine being brought back to life. I used to run a 26' by 10' GRAY planer mill at my last job. Looked just like this only larger. Very good machines and they do an excellent job. I like your setup, works well

  • @JasonAWilliams-IS
    @JasonAWilliams-IS 10 หลายเดือนก่อน +11

    Awesome how your channel has grown in the past year. You're knocking on the door of 100k!

  • @malfunctionjunction6212
    @malfunctionjunction6212 10 หลายเดือนก่อน +5

    Looks great. Nice job. I have used a Blanchard grinder for similar jobs.

  • @4GSR
    @4GSR 10 หลายเดือนก่อน +3

    My dad's shop was similar to yours. All manual equipment, yours in much better shape. Worked many hours in his shop when he needed help. He had a big vertical bed mill with four-foot stroke we would use to slab and cut slots on as well as drill and tap holes with similar chunks of steel. Thanks for sharing, Ken

  • @TimeAfterTym
    @TimeAfterTym 10 หลายเดือนก่อน +1

    Thank you for the comment reply. And you answered the question. I actually meant to ask was I bet the people around you are very thankful that you’re there. Sometimes the lack of skilled people is appalling and really makes things difficult, or at least more difficult than they were when I was a young man. Keep up the great videos and I loved the video on how you make your videos.

  • @chrisleech1565
    @chrisleech1565 10 หลายเดือนก่อน +1

    The Bridgeport mod is really great!

  • @ron827
    @ron827 10 หลายเดือนก่อน +4

    I am amazed at the variety of jobs you get.in such a rural area. Keep up the good work and videos.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +2

      Not just rural, significantly economically depressed.

    • @BrucePierson
      @BrucePierson 10 หลายเดือนก่อน +2

      @@TopperMachineLLC Hopefully the jobs keep coming at a rate that's viable.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +2

      I scrape by. Very little debt load is the saving grace here.

  • @davie4766
    @davie4766 6 หลายเดือนก่อน

    Love to see the old equipment working at what they do best. Thanks for the great videos!

  • @bendugas8632
    @bendugas8632 10 หลายเดือนก่อน +2

    Wow, nice to see professional work being done, a beautiful piece of work, thank you for sharing.

  • @kentuckytrapper780
    @kentuckytrapper780 10 หลายเดือนก่อน +1

    Excellent job Josh, great video, keep'um coming..

  • @wallbawden5511
    @wallbawden5511 10 หลายเดือนก่อน +2

    nince job there and thanks for showing us pushing the limits of the machine did not seem to bother it to much Cheers

  • @johnrice6793
    @johnrice6793 10 หลายเดือนก่อน +2

    Very well done.

  • @glych002
    @glych002 10 หลายเดือนก่อน +3

    The lighting makes it look like you work in a back alley in the dead of the night.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      It is not, just how the camera perceives it.

  • @ToreDL87
    @ToreDL87 10 หลายเดือนก่อน +1

    Very nice results.
    Only thing I would add is do work on the other side of the bed too, ensuring equal wear so you don't gouge a valley into those ways (the bane of many older machines).

  • @StuartsShed
    @StuartsShed 10 หลายเดือนก่อน +13

    I've picked up a couple of things from CME - and honestly I have had really good results. Angle plate was properly flat and perp, a rotary table was very smooth and accurate (couple of examples) - frankly very impressive for the price.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +3

      I've had a few tools from them over the years. Price was a big factor the first few years in business, now it's more about quality. CME hits on both.

    • @gennadiykatsman674
      @gennadiykatsman674 10 หลายเดือนก่อน +1

      I have a few items from CME, and most are pretty good. Unfortunately, last time I ordered 6 of #1 and 6 of #2 center drills, and not a single one was usable - the tips were either unevenly ground, had no relief or both.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      @@gennadiykatsman674 I've found that with a lot of the China junk drills. The indexable tooling on the other hand seems quite good for the price.

    • @bozo28able
      @bozo28able 10 หลายเดือนก่อน

      I have bought several of the CME 3 point internal micrometers. I am really pleased with them for the price I paid.

  • @mechanicalpirate664
    @mechanicalpirate664 7 หลายเดือนก่อน

    Very cool 😎 a close friend had a similar setup a old planer with a Bridgeport head used for rebuilding mainly Bridgeport mills he would get most stuff within a half thousand and scrape from there

  • @michaelweatherhead9470
    @michaelweatherhead9470 10 หลายเดือนก่อน

    Nicely done 👍❤❤❤ thanks for the video Josh. Take care of yourself and family and be Blessed.

  • @BrucePierson
    @BrucePierson 10 หลายเดือนก่อน +1

    Installing the DRO on the Bridgeport would have made the job a lot easier. Good move.

  • @RossiDeakin0406
    @RossiDeakin0406 10 หลายเดือนก่อน +13

    The gantry design of the planner mill will only have the rigidity with the cutting forces feeding into/against the bridge/gantry style construction, hence planner/shapers only cut in this direction.
    Another great video and loving your channel 👏 keep the great work going and hope you have a successful new year,love from the UK 🇬🇧 Birmingham, England 🏴󠁧󠁢󠁥󠁮󠁧󠁿

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +6

      It was worth trying to see what it could do. Now we all know its limitations.

    • @carlthor91
      @carlthor91 10 หลายเดือนก่อน +2

      👍👍

    • @85LSS
      @85LSS 10 หลายเดือนก่อน +2

      Was gonna say this same thing 👍

  • @randydobson1863
    @randydobson1863 10 หลายเดือนก่อน

    hello Josh & it's is Randy and i like yours video is cool Thanks Josh Friends Randy

  • @diggumsmack2
    @diggumsmack2 10 หลายเดือนก่อน

    28:55 I ❤ my pneumatic chamfering tool! Same thing, saw Adam using it & went & got me one as well.

  • @robyoung1890
    @robyoung1890 9 หลายเดือนก่อน +1

    Ah Josh, so many armchair heroes who always know better than the guy in the moment. Forget the naysayers, their comments are worth nothing. I get much enjoyment watching what you do and appreciate your explanation as to why you approach a job in a certain way. I spent 30+ years in the toolmaking trade and one of the earliest things I learned was that there is always more than one way to do a job and achieve the desired result. Keep 'em comin' man. Respect from Downunder.

    • @TopperMachineLLC
      @TopperMachineLLC  9 หลายเดือนก่อน +2

      I honestly believe the know-it-alls have never actually had to do a job like any that I take on. My shop is becoming known for doing the impossible jobs. Most jobs I get have been to a couple other places that say it can't be done. There are also shops that just refer everything to me. I must be doing something right.

  • @carlkulyk366
    @carlkulyk366 9 หลายเดือนก่อน +1

    I can see that planer mill being a real money maker in a job shop.

  • @jasongreene303
    @jasongreene303 10 หลายเดือนก่อน +1

    That was a nice quick and simple video. It didn't look bad to video or edit, either.
    When I pulled a dump wagon, one of our specialties was hauling sludge from water treatment plants. I've hauled from a couple of digesters and burners that were being overhauled, but mostly from ones that just pull and treat the solids for disposal in a landfill. It's interesting that sludge from Salem, Ma went to landfills near the finger lakes in NY, and sludge from long island went to one near Rochester, NY. Permitting and contracts are interesting.
    An odd one in Brunswick, Maine... they have a digester, but it's not near a treatment plant so we would haul it 2 hours from Lowell, Ma and simply dump into their bin/conveyor and then they would do their magic.

  • @eyuptony
    @eyuptony 10 หลายเดือนก่อน

    Enjoyed the video along with your commentary. Great to listen to your approach on the technical issues.

  • @ellieprice363
    @ellieprice363 10 หลายเดือนก่อน +1

    The cutter is supported in one direction by the full mass of the planer head pushing against it while less supported in the opposite direction. This is likely the cause of your chatter. The Bridgeport head is a much better utilization of a small planer than the older single tool method.

  • @25vrd48
    @25vrd48 10 หลายเดือนก่อน

    Great machine work , surface looks a little rough but I've had enough stuff planed and I know even with that look that it will be just fine . Looks can be deceiving and the plate is proof of that statement . Great video .

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      The camera sees things that are not there sometimes. It's been in service for over a month now with no problems.

  • @orangetruckman
    @orangetruckman 10 หลายเดือนก่อน +1

    I think a tour of that power company would be a neat video. I bought a plate like that recently. I learned that it was, as you said, a exchanger end plate. Mines a bit bigger 2.75” thick and weighs 2,000lbs. It’s gonna make the best table top 😁

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +2

      It was cool, but unfortunately I couldn't film it.

  • @terrycannon570
    @terrycannon570 7 หลายเดือนก่อน

    Josh somehow, I missed this one when you posted it. I love the Planer mill and the Horizontal boring mill.

  • @ronwade5646
    @ronwade5646 10 หลายเดือนก่อน

    New subscriber, thumbs up, your headline is like lyrics to a song.

  • @donteeple6124
    @donteeple6124 10 หลายเดือนก่อน +5

    Josh,
    Have been dealing with CME for a cpl years now, good selection of quality stuff of abt anything u need and prompt service too. My sister in Michigan lives abt 15 minutes away fm them so never any problem in getting stuff picked up or shipped if its bigger size. She just brings it with them when they visit back home here.
    Have you ever tried a large size fly cutter for the finishing passes, I made a 6 inch diam one that adapts a 1/4 in indexable carbide mini lathe turning cutter.....gives amazing results...
    Just a minor dusting of snow here now, ground is saturated and softer than hell, couldnt plow if i had to without tearing up everything....def saving on fuel and heating costs so far in the shop, and not freezing my bippy off as usual.....
    Don

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +8

      I have 2 big fly cutters for the HBM, that do amazing mirror finishes. The BP Head just isn't ridged enough to handle something that big. I was really pushing it with this head also.
      We have been really wet, thank god it was rain and not snow. We would be buried like we were last year. Still happy with my snowblower purchase, been blowing that snow out of the region. LOL.

    • @donteeple6124
      @donteeple6124 10 หลายเดือนก่อน

      I run my big fly cutter on my 3hp Alliant 10x54 mill.....for small jobs use a reg fly cutter and then if the piece fits, run over it w my surface grinder and a 3M Scotch brite EXL xtra fine wheel I had them custom make to fit my grinder spindle.....@@TopperMachineLLC

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +5

      I am looking at upgrading vertical mills in 2024. 1HP BP just can't cut it sometimes. The planer is mostly for positioned drilling/milling work, and small long parts. This was a bit excessive for the machine, but I already had a big job in the Boring Mill.

    • @StuartsShed
      @StuartsShed 10 หลายเดือนก่อน +2

      Josh if you’re looking to offload that 1 HP Bridgeport let me know. I’ll gladly come get it. Hassle free sale if you need it. I’m looking to acquire a knee mill this year.

  • @kristyskirt9015
    @kristyskirt9015 10 หลายเดือนก่อน

    Yes big return on bio gas generators using digester. Another option is small gas turbines or up to the cousin of the mighty GE J 79 turbojet engine with afterburner, the land marine version LM 1500 light weight no afterburner yet produces over 15,000 hp, then the final exhaust steam is used to make dry high pressure steam. I sure would follow this start up company,
    You might get a lot of new future business.
    Great work Mr Topper

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      They have apparently been here 15 years. First owners bankrupted it and it sold to a new company who is growing it. Very interesting and I look forward to seeing it grow

  • @DAKOTANSHELBY
    @DAKOTANSHELBY 10 หลายเดือนก่อน

    I really like that antique planer table having been slightly modified for using that Bridgeport head.
    I've watched Keith Rucker restore his, but his is belt driven off a line shaft driven by an electric motor. It still maintains the single point shaper head design as you may likely know. What a nice machine you created.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      Thanks, but I didn't create it. I bought it this way, just reworked what they had to function far better. I wish it were still a planer, but this has been far more useful than a plain planer would be.

  • @luke-thurston
    @luke-thurston 10 หลายเดือนก่อน +1

    handy mill that, that would earn its keep quite easily.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      Paid for itself the very first job.

  • @number2664
    @number2664 10 หลายเดือนก่อน +1

    A tee nut underneath in the middle with a bolt in it would of killed the vibration, or a small screw jack. Did better then I expected, I thought that full width first cut was going to scream. Good job!

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +2

      Great suggestion. I will remember that. This machine has surprised me so much over the last few years. So versatile and profitable.

  • @bostedtap8399
    @bostedtap8399 10 หลายเดือนก่อน +1

    Ref reducing chatter by machining in one direction only, possibly Y axis carriage is lifting/pivoting? As you say 3 inch cutter is a good size, certainly bigger, and with tungsten carbide to boot, outside the thinking of Messrs Bridgeport.
    Useful machine.
    Thanks for sharing.

  • @frankerceg4349
    @frankerceg4349 10 หลายเดือนก่อน

    Thank you Josh!

  • @petegraham1458
    @petegraham1458 10 หลายเดือนก่อน +2

    Nice save for your customer, getting those plate heat exchangers to seal can be a problem at the best of times I hope it works for them there is a specific procedure for installation and torquing sequence and specifications for the through rod studs. One failure mode I have seen is failure to clean the threads of both the nuts and studs before installing, oversized hardens washers helps lot.

  • @GardenTractorBoy
    @GardenTractorBoy 10 หลายเดือนก่อน

    This was an interesting project and it turned out great.

  • @kennethstaszak9990
    @kennethstaszak9990 10 หลายเดือนก่อน +1

    There's a digester setup at the paper mill I worked at. Generated enough biogas to save about three weeks of natural gas. They added a turbine to generate electricity after I left.

  • @kooldoozer
    @kooldoozer 10 หลายเดือนก่อน

    When you used that chamfer tool, it sounded like someone played, "The devil went down to Georgia", really fast. --Doozer

  • @prototype3a
    @prototype3a 10 หลายเดือนก่อน

    BTW a sneaky trick is to plop a RO sander with the velcro pad on top of a scotchbrite pad. It has just enough grip to work.

  • @billdoodson4232
    @billdoodson4232 10 หลายเดือนก่อน +1

    The end plate looks symetrical Josh. I would havs suggested that they just turn it round and put the outside on inside. I know it'd be a lot less work for you but would cheaper for them. I found my customers always liked it when I suggested a cheaper option for them.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      It was suggested and rejected.

    • @billdoodson4232
      @billdoodson4232 10 หลายเดือนก่อน

      @@TopperMachineLLC I thought you might have done.

  • @transmaster
    @transmaster 10 หลายเดือนก่อน

    Talk about the ideal job for a planer.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +3

      Yes, if only someone before me hadn't stripped the planer drive and clapper off of it. I wish I had a big planer, but this works.

  • @aaronbaird3533
    @aaronbaird3533 10 หลายเดือนก่อน +3

    When you reached the end of the first pass then started feeding back the other direction I was a bit surprised. A planer would b engineered and built to withstand force in only one direction, so the increased chatter isn't surprising.
    I assume they couldn't flip the plate around and use the other side?
    If it were a situation where the pits need filled/removed, and there were limits on the amount of metal that could be removed, Belzona products are worth considering. Seriously expensive but they seem to work well in chemical process repair.
    Jobs like this could give you an excuse to look for a big old Blanchard grinder😂

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +4

      It's actually not as rigid as you would think. It is absolutely best for small cuts and large pattern drilling. But if you take your time and know its limits, you can still do great things. I wanted them to just let me make a new one, but they insisted on milling this one. I honestly have no idea why they just didn't flip it. It was symmetrical, should have flipped just fine.

  • @argee55
    @argee55 10 หลายเดือนก่อน

    Another good video!

  • @bionicmonkey25
    @bionicmonkey25 10 หลายเดือนก่อน +2

    I know we're relying on the audio quality of the video but that facemill sounded super quiet. That machine is nice and rigid but that cutter sounded great.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      It definitely was quiet. A lot better than some.

  • @carlbyington5185
    @carlbyington5185 10 หลายเดือนก่อน +2

    Well.... great vid, "but", just a little more exciting than watching Adam running the shaper, LOL (Gotta mess with ya a little) Thnks Bro.

  • @311Bob
    @311Bob 10 หลายเดือนก่อน

    That's a cool optical illusion at 6:45 ish looks like a deep scoop out

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Watching the video and seeing it in person, it's amazing the differences. What finished out as a very smooth, about a 125✓ surface, actually looks horrible on camera.

  • @edsmachine93
    @edsmachine93 10 หลายเดือนก่อน +1

    Nice job Josh.
    The plate came out great.
    The planer mill is a nice machine.
    Have a great day.

  • @smalltownmachineshop6860
    @smalltownmachineshop6860 10 หลายเดือนก่อน

    Very cool machine

  • @bozo28able
    @bozo28able 10 หลายเดือนก่อน

    I think you should get a Bridgeport type head with a number 40 taper. I do like your milling cutter. I have been really pleased with them in a shop environment. I bought one for home use. Also any planer that I have used the milling head is mounted to the compound slide of the planer. The tool is moved up and down with the compound slide. The rail is moved up or down depending on the height of the work piece and the bolts locking the rail in place.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +2

      I put on what was readily available. I have been watching for something better, but most of what I do on here doesn't require anything more than an R8.

  • @wazzazone
    @wazzazone 10 หลายเดือนก่อน

    Well done Josh hope you have a great New Year.

  • @KSCPMark6742
    @KSCPMark6742 หลายเดือนก่อน

    That was enjoyable to watch, thank you

  • @MWL4466
    @MWL4466 10 หลายเดือนก่อน +3

    Sometimes the only thing that gives you a good finish without chatter is to use a fly cutter. Its time consuming but works well. You could also just leave one insert in your face mill and fly cut it like that. But that seemed to work pretty well with that cutter.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      I certainly could have done that. Set it up and walk away.

  • @cabotbroughton7458
    @cabotbroughton7458 10 หลายเดือนก่อน +8

    Josh, I’m kinda surprised the customer didn’t give you the gasket so you could determine what areas of that surface needed to be flat. I’m guessing most of that interior surface is just exposed to water which caused the majority of the pitting and plays no role in sealing - but I could be wrong. You have a great channel, wish you could show more of your locomotive work but I understand your reasons for not filming that.

    • @FullSpeed_only
      @FullSpeed_only 10 หลายเดือนก่อน +3

      The Part seems very symmetrical.
      Could it even be flipped without any machining?
      Also im surprised they didn’t have a last exchanger plate over the ends that provide the frame to protect them from the media.

    • @joewboe
      @joewboe 10 หลายเดือนก่อน

      I second this, more pits more surface area, better heat transfer

  • @zachaliles
    @zachaliles 10 หลายเดือนก่อน +2

    I work in a dairy facility as a mechanic and we use the same kind of cooler. I just started there a few months ago so I'm not sure exactly what they do but we have pretty big ones. There's one that's something like 6 or 7 feet tall and about the same width as that one.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +2

      I've been around a lot of these. I've actually seen ones bigger than you described.

    • @billdoodson4232
      @billdoodson4232 10 หลายเดือนก่อน

      That sort of size of plate heat exchanger in a dairy is probably a pasteurizer. They are quite clever in that the regenerative section can recover quite a bif of the energy put into the syste. We had similar systems in the brewing industry, but considerably larger. When I was sailing as an engineer in the merchant navy some of the main engine coolers were huge.

    • @zachaliles
      @zachaliles 10 หลายเดือนก่อน

      ​@@TopperMachineLLC I was previously in the glass industry, we made plates and bowls. We didn't have much need for cooling other than just forced air from big air handlers. So this is my first time around these setups.

    • @zachaliles
      @zachaliles 10 หลายเดือนก่อน

      ​@@billdoodson4232I think you're right about the pasteurization thing. I remember them saying that's the room they're in.

  • @ClintsHobbiesDIY
    @ClintsHobbiesDIY 10 หลายเดือนก่อน

    Nice job.

  • @blitzkrueg07
    @blitzkrueg07 10 หลายเดือนก่อน

    Ideally this is a perfect job for a Blanchard grinder, but have to use the machines we have.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Yes, or an actual planer. None of which exist around here.

  • @RichFife
    @RichFife 10 หลายเดือนก่อน +4

    I'm surprised youre not using side clamps... so useful especially for surface operations like this. It wouldve been flat on the table, no hold downs in the way, no shifting clamps... a one setup kind of deal.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +3

      Don't have any, they are in the tooling wish list.

    • @RichFife
      @RichFife 10 หลายเดือนก่อน +1

      @TopperMachineLLC all of the ones I looked at were too rich for my blood. I ended up making my own.

    • @stretchhfab7315
      @stretchhfab7315 10 หลายเดือนก่อน

      @TopperMachineLLC I just made some the other day. 60° angle, t slot, and piece of steel. Wasn't to hard. Turn out really well. Go make a few pair.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      @@stretchhfab7315 yes, they are on the tooling build list. I just need time away from paying work.

    • @pa6370
      @pa6370 10 หลายเดือนก่อน

      I have OML eccentric cam system side clamps and they are fantastic on my Mitsui Seiki. But, that job would always end up bouncing up and down in the middle - you won't get that job flat, consistent in thickness and parallel by milling - the material is too thin and large in size. That job is a wash grinder job, if you want it done right.

  • @TalRohan
    @TalRohan 10 หลายเดือนก่อน +2

    well that was definitely an etching oopsie .......I wonder how deep it would be before it needs replacing.
    Good stuff thanks for sharing

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      I tried to convince them to just make a new one, but they wanted to save it

    • @camielswart3456
      @camielswart3456 10 หลายเดือนก่อน

      I guess a good solution might be to cover it with 316 stainless

  • @joannatripp2267
    @joannatripp2267 7 หลายเดือนก่อน

    Yep should have placed it directly on the table or placed a support block directly in the center. That ringing noise should have told you.. keep on trucking 😊

  • @alandawson2813
    @alandawson2813 3 หลายเดือนก่อน

    Hi, would a bigger fly cutter make a nicer surface finish??? Plus be less chattering?
    Awesome video thanks

  • @kennethnevel3263
    @kennethnevel3263 10 หลายเดือนก่อน

    If you would put a cup grinding wheel on the head it would be a very large surface grinder , or mount a grinder head on where the Bridgeport is mounted would be even better .
    I mount a portable straight grinder to a old radial arm saw to do some surface grinding once and it worked for the job at hand .

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      Absolutely not. I want to keep my machines in good shape. Grinding destroys them.

  • @kennethnevel3263
    @kennethnevel3263 10 หลายเดือนก่อน +1

    A few 1-2-3 blocks in the middle probably would have helped with chatting , it it amazing how some things that are thick will bend and flex some even under light load .
    That machine sure can remove metal a lot faster now than it could have ever done as it was originally built to work .
    How long would have it taken to cut a 6" wide pass with a single tool bit ? A long time .

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Yes, but as a planer I could have just set it up and let it go. I really wish it was still a planer, but it was already converted when I got it.

    • @kennethnevel3263
      @kennethnevel3263 10 หลายเดือนก่อน

      Maybe some day you can find a planer in good original condition for the shop .
      Each has it advantages .

  • @bcbloc02
    @bcbloc02 10 หลายเดือนก่อน

    Fellow You tuber @ Old Iron Machine Works works on a bunch of big Waukesha engines that make electric off trash gas.

  • @AdvancedUSA
    @AdvancedUSA 10 หลายเดือนก่อน

    Advanced Polymer Repairs has a system that allows the rebuilding of such surfaces without any complex and costly machining. No removal of metal and can be done on site.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Thanks, I'll look into them for any future needs.

  • @LTRayzor
    @LTRayzor 10 หลายเดือนก่อน

    Maybe for future works, get a magnetic adapter to hold the piece and skip cutting so close to your clamps

  • @Old-bold-pilot
    @Old-bold-pilot 7 หลายเดือนก่อน

    Looks great to me. Excellent. 👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍

  • @Videowatcher2.0
    @Videowatcher2.0 10 หลายเดือนก่อน +1

    Need some Mighty Bite Clamps,

  • @RambozoClown
    @RambozoClown 10 หลายเดือนก่อน +1

    Would have been a good job for edge clamps. Or even the old school planer clamps.

  • @chrisscott1193
    @chrisscott1193 10 หลายเดือนก่อน

    That’s standard for those heat exchanger plates. Ours get such d pit marks we just scrap the part and buy a fresh. We run slot of acids and caustics

  • @StuartsShed
    @StuartsShed 10 หลายเดือนก่อน +3

    So out of interest - you mentioned flatness - did you measure the flatness, and do you know what flatness you can get off that machine over its whole work area? I am constantly making weldments that have surfaces that sort of size that need to be decked off flat after welding, to take off shrinkage and distortion allowance before machining in fine features.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +4

      I haven't had to use it for a real true flatness, but did check it once years ago. I seem to recall a 0.005 dip in the middle. Usually if there is a call-out for flatness, it goes to the HBM.

  • @michaelschwartz9485
    @michaelschwartz9485 7 หลายเดือนก่อน

    I just found your channel, glad I did! Looking forward to seeing your others, take care!

  • @anthonyrivers8395
    @anthonyrivers8395 10 หลายเดือนก่อน +1

    The part looks great. ❤Happy New Year’s.🎉
    Is it possible to put some type of grinder head on that Bridgeport maybe even regular hand grinder?😅.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +3

      No, absolutely no grinding in my machine shop. The dust is detrimental to the equipment. If it were completely wore out, then I could move it out and set it up as a grinder, but not in my shop. There are grind shops that I send smaller stuff to.

  • @seamusbolton215
    @seamusbolton215 10 หลายเดือนก่อน +5

    Love this channel, one question, the plate appears to be symmetrical along its length, why not just flip it over and use the underside ?

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +3

      Great question. They wanted to mill it, I have no idea. It was suggested to save them money, but this is what they wanted.

    • @robgoald
      @robgoald 10 หลายเดือนก่อน +1

      Glad to see someone asked the same question I had about 2 minutes into the video. That just what they wanted. Roger that. On with the video.

    • @johanea
      @johanea 10 หลายเดือนก่อน

      This is the end plate of a plate cooler.
      Typically, all data plates, engravings and/or other information will be on that plate.
      I am quite sure that is the one and only reason the power company opted for milling the correct side.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      @@johanea I'd bet you're correct. I never looked at the other side, but I bet it was stamped with data.

    • @mg30ebay
      @mg30ebay 10 หลายเดือนก่อน +1

      @@johanea Sometimes the data plate can be the about most valuable thing on equipment in regulated industries

  • @DeviloftheHelll
    @DeviloftheHelll 10 หลายเดือนก่อน

    thanks for the chamfering tool idea

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      you'll love it. Just order extra bearings for the cutter guide. They don't last long.

  • @BrucePierson
    @BrucePierson 10 หลายเดือนก่อน

    It would be interesting to see this plant if you get a chance to shoot any video. It sounds like it's quite unusual.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      I got the tour, no filming allowed unfortunately.

    • @BrucePierson
      @BrucePierson 10 หลายเดือนก่อน

      @@TopperMachineLLC It would have been interesting to see how it all worked.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      It sure was.

  • @kevinmountford4541
    @kevinmountford4541 10 หลายเดือนก่อน

    Candidate for a lumsdone or blanchard grinder me thinks. Could they not use the other side for the sealing face.

  • @MaverickandStuff
    @MaverickandStuff 10 หลายเดือนก่อน

    You need some cam clamps. They would have been perfect for a job like this.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Part was wider than the table, otherwise I would have.

  • @diggumsmack2
    @diggumsmack2 10 หลายเดือนก่อน

    Topper *Would be neat if you posted on the video the RPM's you're running on a particular pass.*

  • @TheMoody876
    @TheMoody876 10 หลายเดือนก่อน

    Would of been a perfect project for mighty bite clamps

  • @TimeAfterTym
    @TimeAfterTym 10 หลายเดือนก่อน

    This is really a good video. I always enjoy watching your stuff, although I watching on my TV rather than on my phone, but I have to comment on my phone. Without mentioning numbers, how do you even price out a job like this? Is there some big book of machinist, standardized, pricing or something? I am always curious about that. And you never failed to surprise me with either a new piece of equipment that I’ve never seen before or a new use for a piece of equipment I have seen before. Keep up the great work.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Thanks for the comment. To answer your question, it really depends on the job. Mostly pricing is based on experience of similar jobs and time estimations. I have a set hourly rate for estimating and base the price on the time I think it will actually take. Some other factors that drive the price up is, how soon its needed and can anyone else in my region do it. For the most part I am the last shop around that can handle the stuff I take on, so I just set my shop rate to reflect that. Sometimes it drives away the customer, but eventually they come back because I am the only one who can do it.

  • @bryanh1944FBH
    @bryanh1944FBH 10 หลายเดือนก่อน

    Gee! How much acid did they use? I've cleaned these heat exchangers as well. It's a common task and has to be done. But, holy cow! I'm thinking they were a tad bit clueless. I wonder how much damage there is to the rest of the piping and equipment.
    Also, now that the plate has been cut (thinned down), it may no longer meet ASME Boiler and Pressure Vessel code.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +1

      No idea on either. Just doing what the customer wanted.

  • @JohnnieBravo1
    @JohnnieBravo1 10 หลายเดือนก่อน

    Man, I LOVE this kind of stuff. I can watch a machine work for hours. Question : the cut pattern looks to me like the head is ever so slightly trammed, tilting the head with the top away from the gantry, and the cutter towards the gantry. Is that true? I'm learning machining now (in my old age retirement), and am trying to understand cause and effects of what cut patterns I see. On my Lagun mill, when I can see the leading and trailing cut patterns against each other, I "think" I have the head trammed in correctly. But I am still learning from guys like you.

  • @scotty362100
    @scotty362100 10 หลายเดือนก่อน

    Just curious as to why they couldn't have just flipped the plate and used the other side? We do this on out plate and frame heat exchangers all the time to double their lifespan.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      It was suggested and this is what they wanted.

  • @EJHarrop
    @EJHarrop 10 หลายเดือนก่อน

    Nice job. What if, as a last light finish cut you put the plate on the table and clamped it on the sides so that the top was clear than use a big fly cutter? Would that help with the chatter and overall surface finish? The plate being so heavy. Thank you and I always enjoy watching your work. Happy New Year.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Plate was wider than the table. I could have just done it in the boring mill but chose this way instead.

  • @jobkneppers
    @jobkneppers 5 หลายเดือนก่อน

    Josh, how about side clamping the plate directly on the bed of the machine? Then you can machine the whole surface without re-clamping. E.g. Mity Bites would work. Best! Job

  • @johnfitzgerald9859
    @johnfitzgerald9859 10 หลายเดือนก่อน +1

    Would it have been possible to turn it over and machine the other side?

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      They wanted this side trued. Trued offering many options, this is what they wanted.

  • @johnholness1470
    @johnholness1470 10 หลายเดือนก่อน +1

    you may need to get a magnet to lift plates like that😂

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน +4

      It arrived after I filmed this. The next several videos are way out of order. Lol

  • @CokerAllen
    @CokerAllen 10 หลายเดือนก่อน

    The problem with the plate pitting was due incorrect water treatment. If they has the correct water treatment they would not have has to acid clean it. I worked in a machine shop and on chillers. I was over water treatment for several years on Air compressors and chillers

  • @rodneyfox5566
    @rodneyfox5566 7 หลายเดือนก่อน

    The chatter Almost sounds like a loose pulley in the j-head had a similar issue was a simple bushing in the j-head

  • @krsanth-4142
    @krsanth-4142 10 หลายเดือนก่อน

    I kind of wonder, could they not just turn it over? What did the other side look like? It doesn't seem to be keyed to only go one way.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      I suggested that and they rejected the idea.

  • @spikey2740
    @spikey2740 10 หลายเดือนก่อน

    The workpiece looks to be symmetrical. What did the opposite side look like?

  • @anthonycash4609
    @anthonycash4609 10 หลายเดือนก่อน

    Josh could you have used a big fly cutter on this large plate. Or would that not have worked. It came out nice. That was alot of milling. And what was the total time something that large takes.

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      I could have put it on the boring mill with the big fly cutter, but it was already set up with a job on it. This worked well. I took about 0.125

  • @funone8716
    @funone8716 10 หลายเดือนก่อน

    If the machine still worked as a planer, it might have gone quicker and gave a better finish? Use what ya got, I know. Maybe consider more retrofits to allow planer operation in future?

    • @TopperMachineLLC
      @TopperMachineLLC  10 หลายเดือนก่อน

      Unfortunately too much of the planer drive and mechanisms are gone. It works amazing for my needs and has actually brought in a fair amount of work in this configuration. Nobody else has this length capacity. And I can do positioned milling and drilling. Made a few complex fixture plates on it. Super handy.