Cracked Excavator Hydraulic Cylinder Weld Repair | Machining & Welding
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- เผยแพร่เมื่อ 9 ธ.ค. 2020
- In this video we are repairing a cracked hydraulic cylinder off a 22 Tonne excavator shear attachment that has a crack right through the weld joint. To repair we have to remove the port for access to the weld joint and then machine the barrel end completely off. The ends are setup in the lathe and machined for weld prep before MIG welding with metal cored wire to complete.
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Hey viewers thanks for watching todays video of repairing the cracked shear attachment cylinder. That weld joint needed a bit more than sticky tape this time 😂 how did you like this repair? 😎👍
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That's because you use cheesy imitation instead of the real duct tape.
Hey love your work. Just want to know how much a job like that cost?
Just want to say Thankyou for going to the effort to show customers the procedure to repair this cylinder you can add to your list cutting edge filming production
You have a cool best friend. What's his name ?
👏👏👏👏👏🇧🇷
Nice to see your safety officer wears his vest when on duty.
I love how escorts him with the drop off to.
...looks like more of a shop coat to me-!
Unfortunately the dog has no choice in the matter!..
I hope the safety and morale officer pay is commensurate to his efforts😊
Safety doggo
I worked in a rock quarry here in the usa. I did everything in house except for the cylinder work. I would pull the cylinder off and send it out for whatever ever it needed. It's good to see the work that goes into quality repairs. I have since retired but still like to watch a person that takes pride in their work.
Where abouts were you working?
@@mattscoinsnstuff5686 I used to work for Hanson aggregates in northern New York
@@donmunro144 I work as a parts guy for the former Ransome Cat now Foley Cat. Hanson is a big client of ours.
@@ricktalbott9611 Hanson is a huge company. I used to deal with Milton Cat. Was on a first name basis with the folks at the parts counter.
Таких специалистов очень мало, приятно смотреть, удачи .
I am a mechanic not a welder, but I truly appreciate watching a craftsman doing his (or her) job with skill and precision. However, Your channel would not be what it is today without the skill of person behind the camera. Your video shots are clear, sharp, and positioned to show the necessary steps without being redundant and are educational. Good video editing is a skill not easily learned and your editor is excellent. I and I am sure many other of your viewers would like to be introduced to the "voice" and maybe some information on the video equipment you use.
True dat. For real though, the camera work and editing is darn good. The synergy between Curtis and Karen is great. I think we "early adopters" will see this channel break 1 mil before 2022 is over.
Svend
I realize this is 6 months old, but they do have a video out that shows Karen. It is a Q and A. They do not show the video equipment though.
true the camera is always where i want to look, catching what i want to see!!!
@@highpointsights The camera work is of the finest, very very professional. It's a tribute to Kurt's craftsmanship. On a 1-10, I give it a 12. Really nice job both of you.
Especially as even the mundane change of a chuck is shown in detail here, I get my apprentices to watch your channel so they can see how using the right rods and reels can affect which method they should use to do a task, keep it up and don't stop the outtakes.
Coming from a former welder, I'll say that you have some mad skills!
Hey mate always appreciate support from those who know! 😎👍
nice to have a set of electric rolls to get that perfect bead . good to see the pre heat too . i used to repair and build new rams for all kinds . trick is lots of heat. before , during and after the welds are done . once you start welding dont stop till all the lands are full . always try to run a min 330 amps 1.6 mm 11ni flux core . lay those lines like rolling rope onto a drum . never ever weave ! shows up in the x-ray as waves . instant fail
Always a welder, never former.
"coming from a former welder"
so your mother was a welder, correct?
@@tallswede80 obvious you were never a gun ! only the shop punch !
The security officer has an outstanding outfit now 😂😂😂
He's loving all the attention 😂
Don't you mean Security Pawficer!
Love the out takes. Good to see that it’s not always smooth sailing. I thought it was just me
The very last one is my favourite, summarises the whole trade
Some real Aussie authenticity
I cant believe that dog does all the welding. So skilled.
There is ukrainian turner on TH-cam - Dyad'ko Maksym / Дядько Максим, his dog does hardening of metal. There is nothing unusual, that dogs doing hardest work. 😁
The dog does quality control. Do an bad weld and he bites you.
I hear that once off camera, the dog does the driving as well.
Sometimes that out takes are the best part of the video.
Yeah mate I agree hahaa 😎👍
@from the dark side of the moon Fuck the beep. Fucking let it fly. That is real life in a shop not some fucking politically correct bull shit. ( I say all that with a smile ;o)
@@repalmore If your vent hole is open you don't have pressure building up. No one wants to see their shopmate explode.
And this is called "skill" children. Don't be afraid to learn.
Cheers mate thanks for watching 😎👍
@@CuttingEdgeEngineering You have skills almost as impressive as that dogs nuts. Great work and beautiful dog!
You sound like the guy from South Park called chef lol
aren't they standard lathe operations ?
That's not skill it would have been if he used stick
Any one that gave a thumbs down is just jealous that couldn't do that good of a job. Great work keep it up.
And they did not have a work dog
Maybe they expected it to be a tutorial?
Who knows
And there's 650 idiots have watched this with a thumbs down. Probably just mommy basement dwellers with no video games to play...
@@urmumisman5239 7s
You know you're in Australia when even the dogs are wearing high vis.
That’s cos a lot of the animals want to kill you, you have to make the good ones noticeable
@@sarahhardy8649 I knew there was a very logical reason for that vest, thank you for saying this.
Love the Bowser's hi Vis! The foreman gotta be seen!
Haha yeah he loves all attention 🤣
No no no, before I went away, I specifically told you, that one over there, I wanted refurbishing. This one was the badly cracked one for scrap. Retired know, but love to watch a fellow craftsman at work, and the end, brilliant. People dont understand the time and effort involved. Clean that up, put some weld on, need it back by tonight. Ho ho. Excellent vidio.
Hey Peter thanks for watching mate glad you enjoyed it 😎👍
Yeah, like you are just standing around waiting for them to bring in something that they broke and that you can drop everything and fix it straight away. :-/ Yeah, I see that all of the time at the school I work at.
It’s only a 5 minute job From the person wanting their broken part fixed
@@gargar8196 Yeah that's the one. It'll only take 5 minutes of your unimportant time. You've got nothing better to do.
Something really satisfying watching you work whilst I'm sat inside my home in Lockdown in Yorkshire, England. I'm not a welder and whilst I'm now retired I wouldn't mind going back to Technical College to learn. Thanks for the inspirational videos.
English got no guns or a politician with nutz. Im at the beach. Watching TH-cam.
4 moths and you have 1.261,898 views, fantastic....Karen, your editing and camera work are superb, I think you are the new Super Stars on the Machining type channels on Tube, cheers, Paul from the Sunshine Stare of Florida...ps, this is the 3rd time I have watched this episode , I am addicted.....
It's nice to see the work of a professional who knows how. My respect for the master.
Cheers mate thanks for watching 😎👍
Out takes had me in tears. Great job!
Your customers must bloody love you! You save them a fortune and give them back better than they could have bought. My neighbour here in Dorset UK is an agricultural engineer and he does similar. Its such a cool niche, and everyone wins!
There is something very therapeutic about watching precision engineering in practice and you are an artist!
It's good to see that everybody's wearing their workplace safety vest
Safety officer agrees 🤣
The dog heard the welder and was like
"Is someone cooking bacon?"
lol
Then he smelt the welding fumes and said Damn no bacon this time. :-(
I bet that dog knows what welder, type of gas, and amps are going in just by the sound of it by now :D
@@alexandersotirov7607 LOL he comes out and barks the amount of wire feed speed needed
Well, when a spark jumps into the welding gloves, it also begins to smell like a bacon.
A Machinist, A Welder, And A Fabricator.
Salute to you Sir.
Typical Staffy just wants to be with you constantly. They're the best dogs, treated well.
Glad to see you got Chief of Security a uniform.
Дело говоришь.
Fascinating.
Я поставил лайк потому, что увидел специалиста с прямыми руками и ясными глазами и, что немаловажно, человека без синяков тату и колец в носу!
Моё уважение, был рад увидеть мастера и его работу.
Татухи и кольца ни на что не влияют. А мастер действительно очень хороший.
@@zasheeboo8139 Будь он четырежды мастером, но с тату и кольцами в носу, я не смог бы его увидеть - никогда на ткну на ролик с синюшными (или даже цветными ) персонажами )))
Он действительно Мастер, ставлю его в пример своим внукам!
Добра и удачи!
It shows this video to be 3 years old and only Homeless has a few gray hairs today. Was good to see him get to ride in the truck. You guys never disappoint.
Prime opportunity to say, in that wonderful Aussie accent:-
“The front fell off!” 😂
Good viewing for a rainy day ! Been missing the heavy iron since abom started his own shop.
Thanks for watching we've got a heap of rain here too 😎👍
Great repair sir !! I have been a welder for 27 years and I am glad to see others take pride in there work and do a quality job as well !! You sir have just earned yourself a new subscriber !! Can't wait for more video's !!👍👍
@Mike Raffphone Absolutely no problems with my lungs at all ....I have a respirator helmet and I alway's have a fan behind me somewhere keeping the weld fumes and smoke going away from me
I know this is an old one. But the camera behind the auto dark helmet was an awesome touch. Showed what Curtis is actually seeing when he welds very well.
Holy shit I found my new favorite TH-cam content
Ah, good old hammer and chisel work - I remember lots of that from my apprentice days! Good to see the S.O. has his safety jacket on - I reckon you should give him his own YT channel! Love that tailstock revolving chuck - worth its weight in gold, might make myself one.
Hey Fred i'm worried his channel would be more popular than mine hahaaa Thanks for watching have a good week mate 😎👍
Lathe work is so satisfying to watch.
In my time here on TH-cam I've seen you around a few times, small world and every time I see your profile pic I go to blow of what I thought was hair on my screen. Provokingly not cool..
Everyone but me strikes their weld 1st time perfectly, so that last blooper made my day.
As soon as he sees his safety officer, he says "that's a stupid costume!" I couldn't help but just start laughing histerically! I thought it was cute.
The outfit almost looks like a cape, like he could be "Super Safety Pupper"
Love you and the Mrs. work! And the outtakes are awesome lol! She videos you well like she must watch you work with interested eyes, or did for a long time. Very excellent work together! Thank you for continuing and regularly uploading! Here's to continuing growth and success both at the shop and on TH-cam!
Hey Randy thanks mate we both appreciate the support and great comment! Yes on both counts, she finds it very interesting and we have been together 10+ years make a good team 😎👍
Well with beads like that we know who came top of the class in welding!
Welded for 10 years but gave it up a while back! Brought back some memories. The blooper reel at the end was enough for my subscription! Keep that wire burning!
The outtakes make this entire series.
Great content.
Very knowledgable.
👍🇬🇧
Love the sound of your turning - solid machine, sharp tools, confident speeds and cuts, decent chips. Slomo is good to watch - keep them coming. Splendid welds on the eyes too.
hey mate what a great comment thanks for watching glad you enjoyed it! 😎👍
Звук ровно горящей дуги - божественно!😎
Отличная работа. Очень понравились дубли в конце видео. Спасибо👍
The camera work is out of this world, perfect in every way. I couldn't get my nose any closer. Clear and sharp and steady. KUDOS !!!
Kurtis' outtakes are just fantastic
I'm curious how you maintained the original length of the cylinder. I imagine it would be possible to remove or add a couple mm during this process and I would think that would affect the cylinder install and function (perhaps allow over-travel).
Was just about to write the same thing.
im more curious about the round of the barrel after welding on it
@@ferrari2k same question came to mind
I know nothing of machining or welding or even engineering but was asking the same question of myself.
i imagine he measured out the punch holes and used them for both alignment and length and has the manufacturer specification. it is curious though seeing him machine both ends and seemingly butt the ends together.
My dad was a Korean war vet and used his GI school bill to attend and graduate Voreehs tec in NY, he was a tool and die, guy. I still can smell the machine oil he came home with coming from his clothes. My first year of high school after Junior High exams was a tech High school where I learned mechanical drafting, blueprint reading, and understanding. I remember shop classes (electrical, woodworking, and metal ). I did not pursue this skill but find it extremely valuable in working on my house and building projects I take on...The irony of this is I followed my father into the military ( a hospital corpsman ) and used my GI school bill to become a BA IN Nursing (RN) and an Associate Degree in Computer Science (I build and network computers with LINUX and Widows). Yet the most joy I get is from using tools and building, My Father was right. We need to bring trade schools back to our youth instead of Internet or computer interest.
Another demonstration of a talented engineer who combines a sound knowledge of materials, tools and creative thinking.
THE END RESULT IS AMAZING. WELL DONE!
Спасибо за новое видео, с большим интересом смотрю твою работу, большие детали требуют большого масштаба работ! Очень интересно, познавательно и немного расслабляюще! Будь здоров и удачи во всех делах!
Привет, приятель, спасибо за поддержку канала и просмотр видео, мы это ценим!
@@CuttingEdgeEngineering станину закрывать во время сварки не нужно?
@@PUBG-uu1ow конечно нужно
а покрасить????????!!!!!!!!!!!!!!!!
Safety first for mans best friend wearing his vest. Lol
I'm glad I'm not the only person who calls my projects names when it's not working.. my kids knew the phrase when something is about to go flying..they duck. I'm glad I've gotten older and just swear. Thanks for the videos.. watching them during my time in quarantine with Covid.
watching the old video is definitely a different vibe!!
1st time watching this channel. The outtakes had me pissing myself laughing, subscribed instantly! 🤣🤣🤣
ABOM lite
Sometimes it works out, sometimes it bites you on the ass -- wiser words have never been spoken
Glad I’m not the only one who calls my it welder unmentionable names. Love the shorts after it.
Well kurtis/KarenI , I wholeheartedly looooove your videos but watching your security officer to me is the icing on the cake, it always brings a smile to my face!
hey mate glad you enjoyed seeing our safety officer he sure has a great personality to share!
I could see the Health and Safety officer at the beginning with his Hi-Vis Vest 😂😂👌🏽
well he missed the no guard on grinder 3:11 lol
@@dannyyo7948 optional extra in Australia, if you lose a finger it'll just grow back anyway
Тысяча ЛАЙКОВ, привет от коллеги из России.
Привет, дружище, спасибо за просмотр и лайк в России!
I can't imagine the time and effort that goes into such high quality videos - I really well done!!
When you look up the word, integrity, you'll see a picture of this guy. To watch him do the right thing, is intoxicating. I wish him an abundance of success.
Got to the out takes and the MIG playing up. Was pissing myself laughing thinking “yeah been there and how the hell did he know what I said?!” Ans then it hit me. Of course, he’s superman.
🤣🤣🤣 yeah super powers were in full effect for this one hahaaa 😎👍
Ya that wire feeder....would end up cause you a problem...or the gas would run out and usually on the last pass....😂....
Jim Mason every single time. Last pass before end of shift aaaaaaaaand outta gas.
Never seen someone change out a chuck so quickly lol, loving the vids Curtis. Keep em coming
Thanks for watching mate glad you're enjoying them! 😎👍
Humanity is the greatest thing to provide and you did it 100%
Bro I’m glad you put “the outtakes” in. 🤣 much love from America man. I feel your pain. Keep on keepin on!
Love the idea of the chuck on the tailstock, in all my years never seen it before. Great for some work I've got coming up!! Great video!!!
Thanks for watching mate yeah definitely makes a job like this easier with that tailstock chuck!
Right!
I hadn't seen it until the (new to me) Nuttall I just got had a Jacobs chuck live centre. Great idea.
I’ve been in the repair business for over fifty years. I have made, refurbished,and repaired countless hydraulic cylinders. One thing that is needed is
The dog has joined the high-viz crowd. He'll want bloody overtime and an extended smoke-o next, you just wait and see!
Hahahaa you're spot on mate he has become extra demanding lately 🤣
No smoke-o, dog are smart enough not to smoke. Overtime, now thats another matter altogether, time and a half with a two hour minimum. 😉
I love your ’safety inspector’❤❤❤❤❤
As a truly English metal head... who has worked in NZ and Australia I can safely say, the outtakes are the best bit, they crack me the f**k up everytime
The amazing skills of a machinist! The work you guys do is worth every last penny and even more!
You do such a good job on all of your projects! It’s satisfying to watch the lathe cut through that old cracked material! Nice work on your welds too!
Hey mate great to see your comment thanks for always watching 😎👍
I have come to the obvious conclusion that you are clearly a master machinist. That is a justifiably high estimation of your level of skill and practice. As I think, all will agree.
Good job mate, enjoyable watching people do a good job, and not just a quick weld clean and paint
Another outstanding repair and as always, thank you for putting this together for the rest of the world to enjoy!
I know there is a lot more to this work. You make it look easy, smooth professional. I could have seen a career in this. Cheers
Yeah gotta love video editing makes it look alot faster and easier haha
I really like how your Saftey Officer is really towing the line, and being accountable by stepping up and sporting the high Viz!!.
Excellent repair, i love the bloopers at the end of every one of these that I watch and the antics of action dog.
Nice to watch when everything is done right! Good luck colleague!
Cheers thanks for watching 😎👍
The outtakes prove that welding is easier than producing a video.
10/10 the bloopers, we need more of them plz
Thumbs up to Karen for some good camera work !
Great team work with an awesome safety inspector !
Greetings from USA...
Sees thumbnail, plays vid, sees doggo, subscribes!
hahaa cheers mate yeah he gets all the fans!
8:58 ahhh so the jaws are always in the wrong way round for the job at hand, it isn't just me :D
I decided I needed a review session. Still lookin good. Here we are in 2023...
we've come a long way! Thanks for being with us on the journey 😎👊
Как всегда отличная работа, друг! Привет из Сибири! Собаке тоже привет! Great job as always, friend! Hello from Siberia! Hello dog
Wow long way away thanks for watching mate! Вау, очень далеко, спасибо за просмотр, приятель! 😎👍
Приятно видеть русских зрителей!
@@pridonki на классную работу приятно смотреть... Даже не зная языка...
Hey don't forget to stay warm. There is a village in Siberia that gets down to something like MINUS 45 deg Celsius in the depths of winter.
Kurtis, the next stinking hot work day send this guy a shout out and explain to the viewers the temperature and geographic locations just for fun.
@@markfryer9880
We had -35 yesterday ... Sometimes -55 ... And this is my job: th-cam.com/video/1py3P9HHcog/w-d-xo.html&ab_channel=MrDozer1967
You do some of the 'cleanest' work -- a pleasure to watch and learn
The last bit of the video helped me see that everyone else has complications as well; and that nothing works perfectly as intended
Parabéns 👏🏼👏🏼👏🏼🇧🇷
É um trabalho de primeira linha.
Muito bom 👍
Great repair, next time you see it the eye will buggerd ,
Cheer mate thanks for watching 😎👍
Fantastic work mate! Hobby welder/machinist here in NSW. I'm 42 now and wished i'd paid more attention in the school years lol. Inspirational stuff man!
Your furry friend takes his duty seriously😂😂😂❤❤
This should be called "the Adventures Of Super Boy".
Has a good ring to it haha 🤣
Love it, great job. As always thank you for sharing. Looking like he's enjoying his new uniform
Thanks for watching mate yeah he likes to stand out and get attention 🤣
You never get an easy job, brilliant engineering
Live the class of the videographer and the Professional repairs done and especially love the Bloopers !
A high vis vest with "Security" on it would be perfect....:-)
Not to worry pretty sure my misses will get that sorted to really finish off his dignity 🤣🤣
Nice job 👍
Thanks mate! Appreciate you watching it straight up 😎👊💥
One of the best welding channels! And nobody swears better than an Aussie!
Here we go another awesome repair done. Thanks for showing your expert workmanship
Another reason to look forward to fridays! Excellent as always, greetings from Sweden
Hey mate thanks for watching from there!
Agreed. I saw the video and thought, “Oh, it’s Friday!” (Teaching virtually really messes with your mental calendar.)