5.9 Cummins in frame rebuild- 2005 Dodge Ram 2500

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  • เผยแพร่เมื่อ 29 ก.ย. 2024
  • 5.9 Cummins and 48RE Custom Tuning:
    www.mm3tuning.com
    This is how I did an in-frame engine rebuild on my 2005 Dodge Ram 5.9 Cummins engine. I reused my pistons and used an enginetech brand rebuild kit. The rebuild kit and random tools cost about $650 total.
    To do an in frame overhaul you need to drain the coolant, remove the intake horn, serpentine belt, grid heater, and exhaust manifold with turbo. After that you need to remove the valve cover and unscrew the wire connectors from the fuel injectors. After that, remove the rocker box. Next remove the fuel rail and the fuel lines between the rail and the injectors and dont forget about the fuel line on the back of the head!. Loosen the injector hold down bolts and remove the injector feed tubes from the cylinder head. Once the tubes are out you can remove the injectors. Now you need to take out the valve rockers, pushrods, and rocker saddles keeping them in order so they go back to the same place they came from. The rear most pushrods have to be slid up through the top of the engine bay (there are 2 holes to allow this) and then rotated forward to remove. Now you can remove the head bolts and discard them. You must use new headbolts or replace with studs due to stretching. Remove the top alternator bolt and rotate alternator out of the mount attached to the cylinder head. Once the headbolts are off you and a buddy should be able to lift the head out. Next you need to loosen the engine mounts on both sides of the engine and jack the engine up about 5 inches to remove the oil pan. Once the oil pan is removed you need to remove the oil pickup tube and the block stiffener (remember where the torx bolt goes!). Lower the engine back into the mounts and remove the piston connecting rod bolts and caps. Keep the caps and piston assembly together because they are NOT interchangeable between piston rods. Once the caps are removed you can bush the piston out of the bore with a 1x2 piece of wood about 2 feet long. If the pistons are severely carbonized you can soak them in a professional carbon removing solution or white vinegar. Once all the pistons are out you can prepare the block for honing by covering up the crank in the bottom of the bores and taping off the coolant and oil passages on top of the block. Hone all cylinders in accordance with your hone manufacturers instructions.
    After honing, I cleaned the bottom end of the block out with several cans of brake cleaner and prepared the top of the block for a new head gasket scraping away of the old head gasket and lightly sanding the block. I then vacuumed out all of the coolant and oil passages. Now you can clean up your pistons by removing all of the carbon and make sure to clean out the ring grooves. Install new rings in accordance with the manufacturer of your rebuild kits instructions. Ring gaps should be offset from each other at 120 degrees.
    For bearing replacement watch this video: • In-Frame Engine Bearin... and do what he does! The #5 bearing has flanges and can be tricky to get in. I had to bevel the edges slightly to get it to slide in. As you roll in each bearing and replace the main bearing caps afterwards, only hand tighten the caps. Once you have done ALL the bearings, you can go back and tighten the main caps according to the torque procedure here: docs.google.co...
    Now, after replacing the rod bearings you can reinstall your pistons using a piston ring compressor and taking care to return each piston to the ORIGINAL bore and oriented with the “front” mark towards the radiator. Make sure to maintain the proper ring gap offset! Once you get the piston onto the crank with its ORIGINAL cap, torque according to the spec sheet above. Now you can reassemble your engine in basically reverse order. Pay attention to the torque procedure for the new head bolts/studs and when reinstalling your injectors!

ความคิดเห็น • 452

  • @ericbrunius7173
    @ericbrunius7173 4 ปีที่แล้ว +20

    Exact same thing I had to do with my ‘05 the second day of ownership. Drove it home with 4 out of 6 holes having broken rings (got a great buy on it). Also did valve stem seals but otherwise the same. #6 did (does) have a slight score from it’s previous problem, but I’ve rolled 200k miles on it since and the clock shows a total of 486k. I expected the score would give a little oil consumption, but it really doesn’t. Good video, gave me flashbacks

  • @markcormican2436
    @markcormican2436 4 ปีที่แล้ว +20

    Just did this in my cummins. Definitely not for the faint hearted but lm up to 500 miles on the truck and I'm extremely pleased

  • @ChikzDigit
    @ChikzDigit 3 ปีที่แล้ว +7

    I wish that I could add a video to your post to prove that it can be done.. It turned out really well, so thank you very much for your video to give me the courage to do my 1st engine

    • @heliarc5186
      @heliarc5186 11 หลายเดือนก่อน +1

      How's your truck still running?

    • @ChikzDigit
      @ChikzDigit 11 หลายเดือนก่อน

      @@heliarc5186 I am happy to say it is still running awesome!! I can't thank this video enough. I was very intimidated I admit, but he did such a good job I was able to do it 1x, no f ups.... Could not be happier

    • @heliarc5186
      @heliarc5186 11 หลายเดือนก่อน +1

      @@ChikzDigit did you notice less blowby after as well?
      Or any blowby now other than slight even dissipating haze??
      Mine, when warm, will intermittently bounce the cap very slightly with little puffs but it won't make it dance or jump. It comes and goes so I assume a cracked ring somewhere.
      When I did my head gasket the cyl walls were a little slick but had some visible cross hatch

    • @ChikzDigit
      @ChikzDigit 11 หลายเดือนก่อน

      @@heliarc5186 one of my cylinders required a little more clean up than the rest, but even with that, I get no blow by. I was very disappointed to find out that Dodge is the cause of this problem, not Cummins

    • @heliarc5186
      @heliarc5186 11 หลายเดือนก่อน +1

      @@ChikzDigit what do you mean dodge cause?
      Is it because of the way to little filter system? Or head circulation?
      Wish you had some videos of before and after the blowby viewing. Mine used to be only some haze without pressure but now it's haze, Choo Choo with enough pressure to slightly lift the upside down cap laying on the fill hole.

  • @1hydrostatic
    @1hydrostatic 4 ปีที่แล้ว +1

    Tip that works leave the old bearing on the top of the of the Journal and tie a sock around it ... the Journal and bearing and if you are cleaning the deck or removal the liners in some engine the have liners the bearing make such a tight fit the debris can't get on the Journal surface 🙂works great in liner removal because hey no trash can get between that bearing and Journal hope this helps someone!

    • @1hydrostatic
      @1hydrostatic 4 ปีที่แล้ว

      Oh yeah socks are elastic so they stretch and everyone has them thanks

    • @1hydrostatic
      @1hydrostatic 4 ปีที่แล้ว

      And if you drop something from the top through the hole you don't have to worry about it damaging the journal simple things will save you so much time and money!

  • @CustomJeep
    @CustomJeep ปีที่แล้ว +15

    I know this comment is years late, but if you use a flat style cyl hone it allows you to see if there's any areas of the cylinder that are worn badly. Piston rings often break because as the piston travels up/down the ring is opening/closing (it's getting worked). Those worn areas allow the ring gap to open and then the gap closes when it passes the worn area. It will re-break the ring in no time at all. In cases like that, it's cyl bore time. Hone not gonna work. Traditional flat hone only type that will show the excessively worn areas. There will be low spots the flat hone can't touch and then you'll see them. Ball type hone will not show it. You can also use bore gauge, but flat hone will show the worn areas.

    • @revvinevan014
      @revvinevan014 11 หลายเดือนก่อน +2

      Your comment was useful for me I’m getting ready to rebuild my first 24 valve so thanks for the input!

    • @anaconda7540
      @anaconda7540 8 หลายเดือนก่อน +3

      Sounds like it lasted 300k and he will be happy to run another 300k. Prob broke rings from bad injectors

  • @mag2395
    @mag2395 4 ปีที่แล้ว +43

    If you think thats alot of blow by. My 7.3 should have been rebuilt a couple 100k miles ago lol

    • @mikejone237
      @mikejone237 4 ปีที่แล้ว

      jake west amen

    • @RiggyRonnie
      @RiggyRonnie 4 ปีที่แล้ว +4

      Yeah all diesels have blowby even when new, it's not until you see blowby coming out of the dipstick that I'd say it's time for a rebuild

    • @Beersandbrakeclean
      @Beersandbrakeclean 4 ปีที่แล้ว +1

      The Puppet Of Everything I have a ram Cummins 6.7 with 5200 hours on it and180k miles. 550~600 hp and absolutely no visual blow by. My Cummins 5.9 I used to have on the other hand. Puffed like a smoker.

    • @RiggyRonnie
      @RiggyRonnie 4 ปีที่แล้ว

      @@Beersandbrakeclean was the 5.9 common rail, isb, or p-pumped?

    • @Beersandbrakeclean
      @Beersandbrakeclean 4 ปีที่แล้ว +1

      The Puppet Of Everything was a vp44 engine with about 130k miles. Only thing stock was the bottom end on that engine

  • @doddgarger6806
    @doddgarger6806 4 ปีที่แล้ว +4

    A 3 stone hone is much easier to do precision work with and can set the preload with too

  • @jason-oh6qr
    @jason-oh6qr 3 ปีที่แล้ว

    My 06 5.9 just lost a cylinder when it's cold. The smoke and rough idle lessens after it warms up but I have major blow-by. 320k miles

  • @jessiej3991
    @jessiej3991 5 ปีที่แล้ว +1

    Did the same with my 12 valve then changed the oil once I hit 500 miles with Amsoil 15w-40 Signature Series and plan to change oil again between 15k-20k miles even though it recommends changing the oil before 60k or 600hrs

    • @Kyle_Godfrey111
      @Kyle_Godfrey111 5 ปีที่แล้ว +1

      JessieJ 60k?

    • @jasontruman1215
      @jasontruman1215 5 ปีที่แล้ว +1

      98 12 valve right? 60k miles is fucking retarded...... yea there is people going 15k or even 20 with really good oil and filters but not 60.

    • @jeffsmith8066
      @jeffsmith8066 4 ปีที่แล้ว +1

      I imagine he's missing a decimal point lol

    • @jessiej3991
      @jessiej3991 4 ปีที่แล้ว +1

      @@jasontruman1215 I said " plan to change oil again between 15k-20k miles " and I did just that. In fact I ended up changing just after I hit 16,000 miles. Scroll down to the bottom of this page where it says " Service Life " www.amsoil.com/p/signature-series-max-duty-synthetic-diesel-oil-15w-40-dme/?code=DME1G-CA&gclid=EAIaIQobChMIkfW37fC36QIVg5yzCh0lSwD_EAYYASABEgLYyfD_BwE

    • @jessiej3991
      @jessiej3991 4 ปีที่แล้ว +1

      @@jeffsmith8066 That is Amsoil's statement not mine!
      " SERVICE LIFE
      Diesel Engine Service Life
      Heavy-Duty On-/Off-Road: Three times (3X) OEM1 recommendation, not to exceed 60,000 miles/600 hours or one year, whichever comes first. " ----> www.amsoil.com/p/signature-series-max-duty-synthetic-diesel-oil-15w-40-dme/?code=DMETP-EA&gclid=EAIaIQobChMI8Y335PK36QIVNPC1Ch3rSQ9cEAYYASABEgLKUPD_BwE

  • @jimmybean5291
    @jimmybean5291 5 ปีที่แล้ว +2

    Great video thanks for the insight

  • @1967brokedude
    @1967brokedude 9 หลายเดือนก่อน

    Tell me about the high EGT #s , been hot before on stock timing and no tuner, I was worried but 25k later its still ok. 1300+ for over 5 min on a big ole grade pulling over 16k lbs.

  • @TheWiesle
    @TheWiesle 4 ปีที่แล้ว

    awsome i got new turbo and 3mo later if failed the bushings have gvooves in them looked kinda like your old connecting rid bearings
    i want to fix it and put it back on however i really probably need entire rebuild of engine

  • @tjfaulkner7897
    @tjfaulkner7897 3 ปีที่แล้ว +1

    Not sure your tooling situation, but removing the engine is the best way to do this to prevent any contamination. Also I hate leaning over the damn radiator haha. Good work though bud!

  • @allensnook7760
    @allensnook7760 4 ปีที่แล้ว +2

    Would taking hood off give you the room to get into no.#6 at a better angle.?????for honing.

  • @markraouf6976
    @markraouf6976 5 ปีที่แล้ว +2

    It is actually much quiter after the rebuild

  • @soontobepilot529
    @soontobepilot529 5 ปีที่แล้ว +7

    Getting ready to do the same thing to my 01. I take it the $600 didn't include the ARP's? How is it holding up?

    • @DieselCamper
      @DieselCamper  5 ปีที่แล้ว +3

      So far really good. Oil sample came back clean at 3500 miles. Bought the ARPs used off a buddy for a few bucks.

    • @timothyleyva1986
      @timothyleyva1986 3 ปีที่แล้ว

      @@DieselCamper How long did this take you to do?

  • @jafinjohn7367
    @jafinjohn7367 ปีที่แล้ว

    Hey did you replace the con rod bolts and the main bearing bolts? Or did you reuse it

    • @DieselCamper
      @DieselCamper  ปีที่แล้ว +1

      I reused them

    • @jafinjohn7367
      @jafinjohn7367 ปีที่แล้ว

      @@DieselCamper hey I’m deep into my engine today 😂 no wrecked cylinder head or walls just tired rings and she need a honing

  • @steveriley1000
    @steveriley1000 3 ปีที่แล้ว

    2 years later how’s the blowby any Video updates

  • @chute2thrill1
    @chute2thrill1 2 ปีที่แล้ว

    Did you do you front and rear main seals?You almost had the engine out they would have been easy

  • @kdw75
    @kdw75 4 ปีที่แล้ว +1

    There seems to be a lot of knowledgeable commenters, so I have a question. I have a pre-turbo pyro and an HX40 on my 24v. What is safe temperature and duration? Several times when pulling equipment I have gotten up to 1350 degrees for 3 or 4 seconds. I have worried about what damage I did, because I had been told never to let it spike past 1250, so I generally let off the throttle about 1200 degrees.

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +1

      I have a pre turbo pyro and 1250 is my limit.

    • @dannybender8
      @dannybender8 4 ปีที่แล้ว +1

      1300 degrees for longer then a minute starts doing piston damage. Normally melting or cracks occur.

    • @kdw75
      @kdw75 4 ปีที่แล้ว

      @@dannybender8 The HX40 they put on my truck seems to run hotter than the factory turbo did.

  • @calebfarley9101
    @calebfarley9101 4 ปีที่แล้ว +3

    Why not just pull the engine and do it? Seems like so much more work to do it this way having to work around the rest of the truck.

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +2

      If I did it today, I probably would pull the whole thing. I still need to do the front and rear mains so it would have been much better to do it then!

    • @channell11
      @channell11 4 ปีที่แล้ว

      It might make sense if you don't have a way of lifting the engine out, but these days a cherry picker is pretty cheap to buy or rent.

  • @ESPNEWS8
    @ESPNEWS8 3 ปีที่แล้ว

    How much did it cost you? Dealer quoted me around 15k they said I need to replace the motor. Due to bad blow by

  • @billyharness15
    @billyharness15 2 ปีที่แล้ว

    Does it have hydraulic valves

  • @mbg1899
    @mbg1899 4 ปีที่แล้ว +7

    220000 miles on my 03 5.9 and it doesnt even puff like yur rebuild lol

    • @doddgarger6806
      @doddgarger6806 4 ปีที่แล้ว +6

      His rings aren't seated yet, have to beat on er pretty good to seat them tight... as in towing heavy

    • @lennyarvizu4221
      @lennyarvizu4221 4 ปีที่แล้ว

      What dodd said is correct

  • @anthonymetoyer4479
    @anthonymetoyer4479 5 ปีที่แล้ว

    Did you put 425's, H11's or 625's? I noticed those aren't the factory head bolts. Just curious.

  • @terrellscaife2411
    @terrellscaife2411 2 ปีที่แล้ว

    So after you Hon did you still use standard piston rings

  • @rockywalls9710
    @rockywalls9710 4 ปีที่แล้ว

    Do you ever have to bore the motor or does it come with sleeves?

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +1

      No sleeves on Chrysler model 5.9's.

  • @jamievigna7679
    @jamievigna7679 5 ปีที่แล้ว

    That’s the exact truck I’ve got. Colour and all. Anyways what kit did you use? Mine just blew on me last night driving home. Thanks

    • @DieselCamper
      @DieselCamper  5 ปีที่แล้ว

      I used an engine masters rebuild kit, hope it goes easy for you!

    • @jamievigna7679
      @jamievigna7679 5 ปีที่แล้ว

      Perfect thank you!

    • @DieselCamper
      @DieselCamper  5 ปีที่แล้ว +1

      Also note that the service manual may show the intermediate ring bevel up. This doesn't mean it goes up no matter what. If the ring manufacturer says bevel down, it's bevel down (which it probably will be).

  • @DIAMONDISKEY
    @DIAMONDISKEY 4 ปีที่แล้ว

    Idk if you did but i would recommend changing liner o rings

  • @abrahamrico2978
    @abrahamrico2978 3 ปีที่แล้ว

    Can exhaust brake function be added to a auto 04.5?

    • @brandondobschutz5146
      @brandondobschutz5146 3 ปีที่แล้ว

      Yes. It works if manual trans. Doesn’t work with auto but it makes my truck quiet around town and at stop lights.

    • @DieselCamper
      @DieselCamper  3 ปีที่แล้ว

      All of the 04.5 trucks I've seen have the exhaust brake ecm pins active from the factory, but the trucks require some custom tuning to get the brake to work effectively

  • @JohnDoe-pe1em
    @JohnDoe-pe1em 4 ปีที่แล้ว

    If you want to really get some miles out of a motor first thing you do is go to gather freight and buy some magnets and put a fifty five pound one on the oil drain plug next twenty five pounder on the bottom of the oil filter

    • @ViVA-MEXICO-AMLO
      @ViVA-MEXICO-AMLO 4 ปีที่แล้ว +1

      Maybe a magnet under the oil pan but not under the filter.

    • @JohnDoe-pe1em
      @JohnDoe-pe1em 4 ปีที่แล้ว

      @@ViVA-MEXICO-AMLO why

  • @derickc663
    @derickc663 5 ปีที่แล้ว

    I watched this recreationally and owning an Ecodiesel with the hopes of getting a Cummins for a winter truck. If it ever happens, I will be sure to check this video. Subscribed.
    Never rebuilt a diesel before however have mechanical knowledge otherwise with working on vehicles and rebuilding dirt bikes. Any tips? Thanks man!

    • @DieselCamper
      @DieselCamper  5 ปีที่แล้ว +1

      Look for a low milage 5.9 or a post 2013 6.7 if you can delete tune it.

  • @MR_UNOoo
    @MR_UNOoo 4 ปีที่แล้ว

    Looks the same smoke to me

  • @mikecude4167
    @mikecude4167 4 ปีที่แล้ว

    How do you still have blow by, mine has 44k original miles with zero vapor. My last 24v I sold with 230k and it still had less than yours.

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว

      There is much less now that the rings have seated.

  • @billyhelm6678
    @billyhelm6678 ปีที่แล้ว

    Could I get your email to ask you a question about this

  • @That_Guy_JL
    @That_Guy_JL 5 ปีที่แล้ว +36

    Bro you have some guts....nice job man!!

  • @brucie660763
    @brucie660763 4 ปีที่แล้ว

    Did you install stock rings or over size?

    • @TrashPanda5150
      @TrashPanda5150 4 ปีที่แล้ว

      Would have just been stock rings since the cylinders weren't bored

  • @jerryglen986
    @jerryglen986 4 ปีที่แล้ว +6

    These older Cummins are gold. Prices for Dodge Cummins are way higher than Ford & Chevy. Nobody wants to part with them. Great job. How long was job start to finish?

  • @danielcampos7773
    @danielcampos7773 5 ปีที่แล้ว +11

    Do you remember what the kit number was that you got

  • @roadrash3101
    @roadrash3101 4 ปีที่แล้ว +6

    Thanks for the video! During a recent vacation to the Black Hills in South Dakota, my '04 3500 started consuming oil like crazy. We were in the line where you pay to park at the Mount Rushmore monument when I noticed smoke drifting out from under the hood. After finding a place to park, and letting the oil level settle into the pan, it was two quarts low after our trip started (600 miles). Rougher than normal idle, had full power in the hills for climbing, just had white smoke (fuel fog) from the tail pipe on a cold start in the mornings, and of course, used way too much oil. I did the basic blow-by test, and it failed miserably. It looked like a steam engine chugging from the valve cover! We did make it home from our trip without being stuck on the side of the road (Thanks Cummins!), and I'll be pulling the head to see which end of the engine has the problem. More than likely a busted ring, and if so, I'll be doing an in-frame overhaul, including rolling out/in the main bearings. Thanks again for your very detailed and informative videos. They will be saving me thousands of dollars!

  • @prevost8686
    @prevost8686 4 ปีที่แล้ว +19

    You want to see blow by take a look at a 12.7 Detroit with about 900K on it!

  • @bernhard8540
    @bernhard8540 4 ปีที่แล้ว +5

    yeah these commonrails cummins love eating valve seats too and then it rips the head up pretty bad i have to replace my head because of a valve seat dropping.. not fun ended up doing a full rebuild but its not to bad as long as you take the time to separate and label all the bolts and stuff that way its super fast putting it back together and in frame wasnt to bad like he had trouble with the oil pan thats about the worst of it.. other than that just make sure your area is covered or clean i bought a roll of plastic and just covered the inside of the engine bay with it so i didnt contaminate anything when putting it back together and it make finding dropped tools etc easier haha

  • @nolanweakland5810
    @nolanweakland5810 4 ปีที่แล้ว +4

    Fueling pattern showing way outside the bowl, most obviously on #2 in video. Have ran plenty higher sustained EGTS in high mileage stock ISB 305 & 325's, with one stock ISB 305 running 4 digit horsepower at 245k. Injector health and injection timing is critical as I'm sure you're aware. I highly doubt EGTs had much to do with anything here, no indication of erosion on the crown or ridges of the piston caps either. Your burn pattern and failure type is highly indicative of the tune being the cause of failure, raw fuel wash into compression ring. In any case, good job on the in frame. Pulling it is only a 5-6 hour ordeal so I never bother fighting the truck.

  • @doddgarger6806
    @doddgarger6806 4 ปีที่แล้ว +5

    Set the cap on the hole and see if it dances, that's the quick test, the visible vapors really don't mean much, it's the volume that comes out, and the cap should sit still on a healthy engine, a small amount of movement is fine, if it blows it off something's wrong 👍

  • @nickm327
    @nickm327 5 ปีที่แล้ว +9

    I had the same looking blowby on my 03 it ended up being a blown valve seal

    • @buckybell8363
      @buckybell8363 3 ปีที่แล้ว +1

      I'm having this problem and I'm trying to decide what to do. I've heard the 03 have problems with the heads

  • @joebarrett5310
    @joebarrett5310 5 ปีที่แล้ว +5

    I'm almost to the point of stuffing the engine back in my 2005 Dodge Cummins. I had top compression ring broken on cyl 1 and 6, BOTH compression rings broken on cyl 5! Pulled the engine, had the block bored .040 over, new pistons, main bearings, rod bearings, cam bearing, reman complete cylinder head, all OEM parts. Looking forward to getting mine going again and seeing how much better it runs and performs!

  • @jameshood3692
    @jameshood3692 4 ปีที่แล้ว +7

    Definitely should only use cummins oe bearings and rings, seen too many aftermarket bearings and rings that are spec'd a little off and never last aslong

    • @robbalinski1606
      @robbalinski1606 4 ปีที่แล้ว +2

      Darn right, to many shady aftermarket parts out there in general for vehicles, OEM parts are at lest consistent and are good quality

  • @jasonzee4561
    @jasonzee4561 4 ปีที่แล้ว +6

    The 5.9 is one of the best diesel engine. I dont see any videos of Fords or Chevy.

  • @robd117
    @robd117 5 ปีที่แล้ว +8

    Just got my 1st oil sample back (about 3500 miles on rebuild) and looks good. No fuel or coolant and metals are just above normal which I would expect for a motor breaking in.

  • @keithmaloney936
    @keithmaloney936 4 ปีที่แล้ว +8

    Why not just pull the motor? All the extra work fighting and working around stuff you could have had it out.

    • @leehancock2782
      @leehancock2782 4 ปีที่แล้ว +2

      Takes a good cherry picker and you have to remove grill, radiator and intercooler to slide it out the front of truck..

    • @TheCumminsturbo2
      @TheCumminsturbo2 4 ปีที่แล้ว +2

      Yes it’s crazy not to just pull it in less you just trying to unload it but at that point your only going to put one piston in it I would definitely replace the injector in number one hole probably over fueling unless someone got wild with ether but I give him credit doing this way I just am to much of a perfectionist when I’m rebuilding engines

    • @hey_youtubeim_back2159
      @hey_youtubeim_back2159 3 ปีที่แล้ว

      @@TheCumminsturbo2 you claim your a perfectionist but make the claim if your unloading it you would just do the one piston.
      Does this make you not a perfectionist or dishonest?
      I'd hate to be the guy that bought a rig from someone that was kinda half assed in a repair job

    • @TheCumminsturbo2
      @TheCumminsturbo2 3 ปีที่แล้ว

      @@hey_youtubeim_back2159 I’m not saying do a shit job but why would you dump a ton of money in a vehicle your getting rid of and most likelygoing to go to auction where someone is going to buy it dirt cheap if I was selling it to a private person I would be 100 percent up front with them

    • @hey_youtubeim_back2159
      @hey_youtubeim_back2159 3 ปีที่แล้ว

      @@TheCumminsturbo2 yes, but ultimately a private person will buy it. I meant no offense brother

  • @mickromer6199
    @mickromer6199 4 ปีที่แล้ว +18

    Nice work man.. I'm a diesel mechanic from Australia and the fact you did a build in ya driveway is awesome ! 👌

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +3

      Thanks man! Granted if I were doing this for money I would have taken more care, but so far it's holding up fine.

    • @mickromer6199
      @mickromer6199 4 ปีที่แล้ว +6

      @@DieselCamper there's never enough time to do it properly, but always enough time to do it again! 😂

    • @wilkermoura4419
      @wilkermoura4419 6 หลายเดือนก่อน

      ​@@DieselCamperhello good night

  • @overheadcam32
    @overheadcam32 4 ปีที่แล้ว +6

    I’ve always heard the 3rd gen 03-07 exhaust manifolds are bad to crack. I’d love a steed speed manifold and a bigger turbo

  • @stevearrington6886
    @stevearrington6886 5 ปีที่แล้ว +6

    I don't know what in the hell you're done to that Cummins but last a lot longer than 300 thousand miles.

    • @DieselCamper
      @DieselCamper  5 ปีที่แล้ว +4

      Cracked a ring, most likely during a high egt run up a pass while towing. I drive it a bit smarter these days.

    • @rickbaier1042
      @rickbaier1042 4 ปีที่แล้ว +1

      Agree with Steve. Have a 05 . I use marvel mystery oil as well 16oz per fill up

    • @bernhard8540
      @bernhard8540 4 ปีที่แล้ว

      @@a0f58c thats true theres so much pressure in the injection system haha youd think they would have come up with something a little less dangerous haha p.s its stronger than my pressure washer haha

  • @colbyc.6698
    @colbyc.6698 5 ปีที่แล้ว +8

    Nice video I was wondering if you could do a in frame on the pick up

  • @TheRitchieLeeShow
    @TheRitchieLeeShow 4 ปีที่แล้ว +4

    Great info. I would have liked to have seen that manometer test for blow by.
    Its my understanding that just setting the oil cap loosely on top, it will dance around. 4 - 5 days kicks butt. Getting the head off, did you use an engine hoist? Ok I see you and a buddy got head off. Just read your detailed comment.

  • @rondellschuyler7074
    @rondellschuyler7074 4 ปีที่แล้ว +8

    Love that cummins sound.

  • @slimlight5786
    @slimlight5786 4 ปีที่แล้ว +2

    What a Cummins that didn't get 500k miles....impossible

  • @craigoverlock7635
    @craigoverlock7635 4 ปีที่แล้ว +3

    330k miles before rebuild.i only have 98 k on my 07 5.9 dually.won't be doing this for a long time.great video

  • @rubenramos1000
    @rubenramos1000 5 ปีที่แล้ว +2

    Can you modify the mechanical engine 2005 Cummins 5.9 by changing injection pump, diesel lines to eliminate the electronic so that it works mechanically? I use translators languages ​​excuse orthographic errol

    • @DieselCamper
      @DieselCamper  5 ปีที่แล้ว +5

      I would consider getting a 12 valve 5.9 engine instead of trying to remove the electronics from a recent 5.9

  • @hunterjensen8510
    @hunterjensen8510 ปีที่แล้ว +1

    My personal 2005 has a minor amount of blow by nothing major. The engine has roughly 230,000 miles and is clean as a whistle. I use it 30 weeks a year to move my rv and it’s starting to run rough occasionally. it’s “losing” or “burns” about 2-3 quarts of oil every 600-1000 miles. Thing that had me the most nervous is it tried to run away on me one morning at a stop light. It shot from idle to 3000+ rpm and sat there blowing black smoke for about 10-15 seconds at 3000+ rpm then just idled back down to normal.

  • @lowrider9367
    @lowrider9367 5 ปีที่แล้ว +4

    How many miles have you put on since the rebuild?
    Have you done another Oil fill cap test lately. I would be interested in seeing an updated blow by test.
    Thanks

  • @davidandrews2742
    @davidandrews2742 ปีที่แล้ว +1

    Best way ive learned is a 16pen nail. Put it in the oil hole and hook the beaeing and roll it in. Old School mechanic taught me that 15 years ago.

  • @thuss5162
    @thuss5162 4 ปีที่แล้ว +2

    What caused it?
    My 5.9 96 dodge Cummins Speedo quit years ago 300+ runs strong paint is worn of top down .sun destroyed the dash . my forever truck gonna buff and patina no rust at all.

    • @mattyboy7272
      @mattyboy7272 4 ปีที่แล้ว +4

      T Huss these years of trucks have shitty rings in them, mine piled up 2 cylinders, pulled apart many engines with broken rings.

  • @BrandonSmith-wn9xw
    @BrandonSmith-wn9xw 5 ปีที่แล้ว +4

    I don’t have any blow by at the oil fill cap but I do have some vapor coming out of the crank case vent tube wondering if you ever heard of that problem before

    • @DieselCamper
      @DieselCamper  5 ปีที่แล้ว +1

      Vapor is normal, exhaust coming out of the oil fill is not! 👍

    • @622wesc
      @622wesc 4 ปีที่แล้ว

      My 01 5.9 leave a puddle of oil out of the vent overnight. But only sometimes?

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว

      Make sure the small tube from the breather box isn't clogged. It returns captured oil to the crank case.

  • @stevenhowell6916
    @stevenhowell6916 4 ปีที่แล้ว +3

    How do you hook up a manometer for blow by

  • @dodgedak03
    @dodgedak03 ปีที่แล้ว +1

    This is awesome! I'm at 295,000 on my 05. Hoping not to do this for a while! Did you need to do a break-in procedure?

  • @billarroo1
    @billarroo1 4 ปีที่แล้ว +1

    REMOVABLE CROSSMEMBER, I cut out the crossmember on mine at each side, then took 2 pair of 1/4" thick steel plates, drilled 4 1/2" holes through each set of plates, for grade 8 bolts, nuts welded to the plates, then cut a 1/2" off each side of the crossmember, slid the plates in, lined up the crossmember with the frame, welded the plates in on each side, now I have a removable crossmember. I also put 3, 1 inch welds on each side, on the edges the bottom and sides so no sliding around from torque or heavy loads, 3 years ago and no problems, grind off the 3 ,1in welds on each side and remove it.

  • @projecteverythingbrianmuno2309
    @projecteverythingbrianmuno2309 ปีที่แล้ว +1

    What kit did you use? I’ll be attempting this rebuild using your video 🤟🏼

  • @hey_youtubeim_back2159
    @hey_youtubeim_back2159 3 ปีที่แล้ว +1

    I did the upside down cap test on my oil fill to test for blow by.
    My truck is an 03' with 205k and to my surprise there is absolutely zero blowby.
    Not sure how this is even possible but it's true

  • @jafinjohn7367
    @jafinjohn7367 11 หลายเดือนก่อน

    Hey also I got the main bearing replaced what’s the best way to torque while the block is in the truck. 💀😂

  • @coltk2621
    @coltk2621 4 ปีที่แล้ว +1

    Wow my 01 24 valve doesn’t even have that much blow-by. I have 334,000miles

  • @pickle5051
    @pickle5051 3 ปีที่แล้ว +2

    You roll in new bearings without measuring oil clearance?

  • @doddgarger6806
    @doddgarger6806 4 ปีที่แล้ว +2

    Would have run a long time like that, but nothing at all wrong with tackling the job head on and doing it complete, probably not much ovalization of the bores
    That stuf will hone right out too, ive seen some bad gouges from a wrist pin about 030 or 040 deep that didn't even affect how the engine ran after putting a new piston and rings and new rod in that hole, it ran like new no issues or oil consumption either...
    Did the repair out of state in an emergency and never had to touch it again

    • @michaelsilberstein
      @michaelsilberstein 2 ปีที่แล้ว

      Mine lasted 20k before the blow by stopped being able to tow

    • @samuellindstrom2137
      @samuellindstrom2137 2 ปีที่แล้ว

      @@michaelsilberstein 20k after your rebuild?
      What happened?

  • @thegoatmudtruck2646
    @thegoatmudtruck2646 4 ปีที่แล้ว +1

    Don't get me wrong, but I have 363055 on my stroker, and still stroking, I don't have anything bad about Cummings, damn good engine, probably wasn't taken care of

  • @rbgenski
    @rbgenski 5 ปีที่แล้ว +12

    Doing a compression check would have shown there was problems with that cylinder

    • @michaelsilberstein
      @michaelsilberstein 2 ปีที่แล้ว

      And how do you do a compression test on a diesel? There are no spark plugs or glow plugs in the cylinder to do such checks

    • @rbgenski
      @rbgenski 2 ปีที่แล้ว

      @@michaelsilberstein
      Going through the injector

  • @billcardinal1456
    @billcardinal1456 4 ปีที่แล้ว +3

    Thanks for taking the time to share your hard work. Really helpful.

  • @jefforyhurst4813
    @jefforyhurst4813 3 ปีที่แล้ว +1

    Just a suggestion leave more time for to read your comments. Thanks

  • @ricksteinbauer9970
    @ricksteinbauer9970 2 ปีที่แล้ว +1

    My 2005 is at 248k and I’m pretty sure it broke a piston ring, too. My budget is tight, so I’m considering doing this once I get a concrete pad poured for me to work on

    • @DieselCamper
      @DieselCamper  2 ปีที่แล้ว

      Nice good luck with it! Mine is still going strong

  • @iufan68ind
    @iufan68ind 4 ปีที่แล้ว +16

    I work for Cummins and my have helped build this one. looks like you did a great job!

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +6

      Thanks Frank and thanks for the best truck engine ever put on the market!

    • @nopenone9399
      @nopenone9399 2 ปีที่แล้ว

      Lol you must be the lot boy if you think this was a good job. Zero measuring, re used pistons, blindly ran a hone down and then zero measuring after to check runout or clearance. No way you build engines at cummins you would get fired to doing this crap

  • @alfrejaime
    @alfrejaime 4 ปีที่แล้ว +1

    great video my friend.,i got a friend with a 07 dodge ram 6.7L cummins with the same problem like your truck,he take it to the dealer (chrysler) and he’s pay $9,000.00

    • @Unknown-wc1hi
      @Unknown-wc1hi 4 ปีที่แล้ว

      Alfredo Jaime get anew engine lol

  • @Doitforyoself
    @Doitforyoself 5 หลายเดือนก่อน

    how did you learn this? This was great. Did you just delve right into it? Thanks for the video

    • @DieselCamper
      @DieselCamper  5 หลายเดือนก่อน

      Been working on cars since I was 17 with my first truck a 1978 Ford F150👍

  • @lewisbradford3305
    @lewisbradford3305 4 ปีที่แล้ว +3

    336k miles on my 08 6.7 When mine hits 700k I'll think about rebuilding.

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +1

      Keep your egt's down and you might make it...

    • @lewisbradford3305
      @lewisbradford3305 4 ปีที่แล้ว +1

      @@DieselCamper
      Stock so should be ok

    • @KJV0812
      @KJV0812 4 ปีที่แล้ว

      @@DieselCamper emissions deleted will help greatly.

    • @bernhard8540
      @bernhard8540 4 ปีที่แล้ว

      i hit 302,000 miles and i had to rebuild not so much rebuild but mostly just get rid of the crappy 3 piece thrust bearings they used and put in new clevite bearings but figured since i have a back up truck for DD id just do an overhaul on the whole motor its not crazy expensive unless you need injectors.. then its crazy haha a set of good new injectors cost more than some peoples work cars cost them haha

  • @pamelahall3287
    @pamelahall3287 4 ปีที่แล้ว +6

    Why wouldn’t you pull the motor? It a pick up not a semi!

  • @Dieselpwr
    @Dieselpwr ปีที่แล้ว

    Would have been better to just pull it this is the hard way it’s not a semi truck

  • @SmokeShow2007
    @SmokeShow2007 4 ปีที่แล้ว +3

    Thanks for this video. Im literally about to remove the pistons to do my inframe right now. All because of this video. And a melted piston lol.

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +3

      Let me know how it goes!

    • @SmokeShow2007
      @SmokeShow2007 4 ปีที่แล้ว

      @@DieselCamper I'm worried about honing. Any tips for how you didnt hit the oilers. Don't really want to take them out. How did you do the tin foil

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +2

      When honing you don't actually have to go all the way to the bottom just want to make sure that you cover the areas where the Piston travels and slightly below. I did scrape an oiler here and there but mainly put the tin foil down there because I didn't want honing debris to get stuck inside the oiler.

    • @SmokeShow2007
      @SmokeShow2007 4 ปีที่แล้ว +3

      @@DieselCamper heads cracked and the blocks too scored. swap time :(

    • @DieselCamper
      @DieselCamper  4 ปีที่แล้ว +2

      Ohh man sorry! Well you got a brand new motor ahead 👍

  • @tylercooley4007
    @tylercooley4007 7 หลายเดือนก่อน

    You should run an over head adjustment. It’s sounds like it needs one

  • @rubenramos1000
    @rubenramos1000 5 ปีที่แล้ว +1

    Can you modify the mechanical engine 2005 cummins 5.9 by changing injection pump, diesel lines to eliminate the electronic completely?

  • @ChikzDigit
    @ChikzDigit 3 ปีที่แล้ว +2

    Aight, your the professor..... I have an 05 2500.... I think my cylinders look better than yours did so that's encouraging. I was thinking of just buying a performance head when I am done. I am at the point of pan removal now.. Cover me I am going in!!!

  • @MrDarkoKos
    @MrDarkoKos 3 หลายเดือนก่อน

    What part of the engine did you put the wood block on??

  • @themechanicman3865
    @themechanicman3865 5 หลายเดือนก่อน

    Did you wind up turning the crank see I was going to do this and just use a whole nother engine my truck needs a complete rebuild and it also needs a new ppimp and yeah I was thinking about doing the same thing just putting new Pistons boring it out dropping the pan rebuilding it right in the truck tell me what your thoughts are

    • @DieselCamper
      @DieselCamper  5 หลายเดือนก่อน

      No I never turned the crank, still going strong.

  • @benkrause9095
    @benkrause9095 6 หลายเดือนก่อน

    I’m in the middle of doing this right now, I know this is an old video but I’m curious how the rebuild is holding up? Thanks!

    • @DieselCamper
      @DieselCamper  6 หลายเดือนก่อน

      Still going strong!

  • @martinmudron6113
    @martinmudron6113 5 ปีที่แล้ว +2

    Nice job and great video. You can also just run the ground wire straight to the manifold, banks has you do this when you install one of their intake horns, I will get a picture and try to post it for you tomorrow.

  • @waynewallace6877
    @waynewallace6877 3 ปีที่แล้ว +2

    did you have to undo the trans to lift the engine that high?

    • @timothyleyva1986
      @timothyleyva1986 3 ปีที่แล้ว

      There should be 2 bolts that you take out to help separate from the frame support.

  • @benkrause9095
    @benkrause9095 7 หลายเดือนก่อน

    I know this is an old video but hopefully I can get a response. Did you need to lift the body up at all ?

    • @DieselCamper
      @DieselCamper  7 หลายเดือนก่อน

      No, just jacked the engine up👍

  • @tylerkerr9940
    @tylerkerr9940 ปีที่แล้ว

    So where should I get my rings and what brand

  • @ricardojuarez291
    @ricardojuarez291 3 ปีที่แล้ว

    I prove that any engine will last forever if you take care of it, but not to much... I'm second owner of my 03 f150 v6 has 460k miles. And it's time to rebuild it.. my 00 Dodge Diesel 5.9 it has a lot of blow by and I brought it like that I'm the 2nd owner but oh well i got scammed. Nothing I can do, just fix it little by little..

  • @claudiodelcastillo893
    @claudiodelcastillo893 4 ปีที่แล้ว +3

    I'd just remove the J-jet nozzle

  • @alfredmix6088
    @alfredmix6088 ปีที่แล้ว

    hello there champion! I have a 2000 dodge 3500 5.9 liter and has 360,000miles on it.. how would you charge to frame over houl... my truck
    still runs good, but it needs new gaskets on front and rear seal and tappet cover and oil pan...?

  • @الأستاذالمبتكر
    @الأستاذالمبتكر 4 ปีที่แล้ว +1

    My friend. Cylinder head need boring.

  • @zachglick502
    @zachglick502 3 ปีที่แล้ว

    Thing sounded like hell before the rebuild too.
    Edit: NVM 12v tune, no clue why tf 12v tune is a thing. Common rails are quiet and efficient, leave em be.
    Also, 12v's are nowhere near as loud as 24v 2nd gens.