Dial Table Assembly & Test Cell

Alliance Automation won the AAV Assembly machine project because we could resolve the four manufacturing challenges; condense floor space, reduce labor, increase rate speed, and finally remove the bottle neck at the leak test station. The original process used 4 operators in 2 separate stations to produce two separate sized products at a rate of 350 parts per hour. Alliance was able to provide a single assembly cell that would accommodate both sized parts using different nests. One operator was able to operate the machine and pack-out the products all while producing 720 parts per hour. This increased rate was achieved by putting all key functions in one machine and having the parts on a dial table.