HOW TO Make a SIMPLE PLASTIC HAMMER FORM for Sheet Metal - Custom Dash 1931 Model A Roadster
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- เผยแพร่เมื่อ 24 ส.ค. 2024
- On this episode of Make It Kustom, I'm forming a custom dash for the 1931 model A We go thru step by step, chopping, welding, grinding, and sanding.
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I was the foreman of a metal fab shop and this is some of the best work that I've ever seen....
It's another level... é outro patamar 😯😯😯👏👏👏👍👍👍
Thanks Peter!
My Dad was a sheet mtal mechanic after WWII working on airplane wings. It's a pleasure watching you work as it gives me some insights to Dad's skills. ❤
Hey Karl,
That piece you made to hold the instrument cluster matches so well.
It looks like something made in the art deco period.
You are on the right path with the whole dash.
Watching you do things in your shop gives me confidence that I can do it in my shop.
Thanks for your channel.
Take Care
It screams Art Deco, & I love it.
One of my favorite videos in this series so far.
Heck yeah! Super glad to see this thing back on the channel. I cannot wait to see where the roadster ends up.
Looks great. The Bakelite knob / button idea is a great one.
Karl you’re so gifted. It’s a pleasure to watch you work this metal into what you want. You are fabricator extreme. Thanks for sharing your talent! Happy Holidays to you Karl ❤️🎄
That dash is awesome. Amazing metal work but the most impressive part is how you go from a vision to how to make it happen. Love the art deco Zepher look.
Honestly this is the best TH-cam video i have ever seen. Between the relaxed approach, overall message, fantastic music and pure magic flowing from your hands into the metal its an amazing piece of film. Captivating, inspiring, relaxing and exciting all in one. Im blown away. Retired carpenter learning metal working and this is food for my soul right now. Keep em coming kid.
Wow!! Thanks so much for the high praise! I’m just glad you enjoyed it. I’m so lucky to do this AND have it be enjoyed by others
@@MakeItKustom keep em coming! I love the tool building and the projects. Too many channels glaze over all the little details and you really show every step. Years ago people would hide their talents to protect their trade and their jobs from being taken you know!
I'm digging the aesthetic You're working towards. Kool stuff as usual!
I like your vision of the dash cannot wait to see the final look.
That dash looks incredible! Thank you for sharing your knowledge with us yet again!
I think it looks great comming along sweetly
Karl you just amaze me on how your brain works, You had the idea the form you wanted. But getting there you struggle just a little like most of do but our struggles normally ends in frustration and our projects sit for ever. Now yours in the wonderful world of video became a product and the way you go about your process teaches us a different way of creation Now all this babal means is I love how you show to keep marching on to get what you wanted from the beginning I wish I had the room or a shop to create all the cool tools you have shown how easy it is to build great job as always and love your designs All this could have been said in one sentence Sorry
you might want to look at some wood working books at the router profiles for cabinet doors and counter top edges. i used to do solid surface counter tops lots of profiles out there
Music is so underrated in these videos. The content is great and the music is just right.
I love the design, and I like the way you worked out the metal to get the right angles.
Its going to look great, you made the right call because it takes so much time to make an existing part match what you are thinking .
Really diggin the symmetry you are incorporating into every aspect of this car Karl😎
Thanks frank! Hope your doing well man 👊
Awesome as usual Karl. Magnificents in Metal. Billy J..... Queensland, Australia.
Absolutely amazing!
Watching how fast you can build these shapes is so satisfying! Even more after experiencing many times how hard it is to get the sheets moving like you want them to.
That is going to look class Karl. You have a great eye for the real detail can't wait to see it finished.
Great work Karl as always
Design, skill and all round nice guy make you my favorite Fabrication videos
That dash will look unique and amazing! Those interrupted lines from different panels could look great if done right.
Can't wait to see your video of a trip to japan!
Try tilting the bottom panel, like the dashes in modern cars. The side panel's diagonal support line could form nice line for the dash
You are an awsome fabricator and very good at educating at the same time - Keep it up 👍
Can't wait for the rest of the dash to take shape, it's going to look sharp.
That dash and waterfall will look quite amazing when you get it done. I really like the art deco appearance. Good for a period piece.
Thanks 🙏
I'm so glad to see I'm not the only one to forget the ground clamp...
Oooh, Japan. I look forward to you sharing that with us.
They are always doing some crazy stuff.
Karl you are so great at what you do...your eye for detail is outstanding....I love watching you work....
Thank you...and I wish you ,your wife and all your friends safe and joyful Christmas, and a prosperous new year...
Be safe see you next year!!!
Karl, that is going to be a killer dash. Always been a fan of waterfall dashboards. Enjoy your holidays.
All of my experiments end up in the scrap bin. This first attempt turned out nice! I bought a contour tool from PA too, i agree it works well.
That reminds me of an art-deco clock. I like the proportions. You sure have an eye for this stuff!
Great to see the homemade tools used.
Great work again Karl, happy holidays to you and your family.!!
That dash is going to be amazing. You make it look so easy.
Oh man. At 49:54. What If the dash insert was brass??
Thanks mate, great to see you back at it
I liked coming along during the evolution of your vision from Ford dash to hand-formed. You could have edited that out, but seeing how the inspiration dawned, I think, is useful.
Glad it’s worth keeping in! The whole process is always more than most see
Love the step-by-step videos! Because this stuff can be very challenging to do!
That dash and gauge design looks very nice in my opinion. Thanks for showing how you made it.
Amazing how you see it in your minds eye, explain it the best you can and it comes out beautiful.
Loving the look and the process
I’m glad you built a custom dash instead of modding the Ford Dash. The Ford Dash just looked too busy and those center creases didn’t fit. Right from the start of the video I couldn’t see it working well. You’re on it buddy!
I love the dash, the whole car is coming out beautiful. Happy Christmas.
Karl you are amazing! Keep up the great work!
I really enjoy your videos and sharing of your knowledge! Thank you and happy holidays!
Watching this video for the second time. This time watching at .25 speed. Have ever watched one of your videos at .25 speed? You sound like you had a lot of wobbly pops. Any way watching for inspiration on making a gauge pod for a 48 merc. The merc had the ugliest dash in my opinion. Have welded up all of the original holes in the dash except the glove box and have 2 5” gauges I want to space equally on each side of the steering column. Really enjoy you informative videos.
lookin sweet !
Love the look!
Since you are a non-wood-worker per se, seeing you cutting the radius on the UHMW board I came to think of the tale of the bumblebee that didn't know it couldn't fly :D I'm really enjoying these vids!
Amazing progress, thank you for sharing.
Very classy looking dash
Awesome. I was thinking art deco, a minute later you said art deco. A lot of processes packed in this video. Thanks.
Brother you just saved me thousands. Now I'm no longer sweating/dreaming of buying a Zephyr dash. I'll take a crack at making my own version for my 35 5W. God bless
Yes!!!! So stoked to hear it!
Man, those were some mad skills cutting that circle of your hammerform with the circular saw! It's looking good. You are an inspiration.
Right? I was watching and went- HOLD ON, YOU CAN'T USE A CIRCULAR SAW LIKE THAT! I was cringing as I was sure it was going to bind, kick back and bite you. And then you just finished the cut. Experience matters... Well done Karl.
Hahaha I wondered if anyone would see that. The piece was so small and flexible
Karl, one of the things you might try on a future project like this is using styrofoam. Regular home improvement store insulating styrofoam, the pink stuff, can be hot glued together and cut, sanded, and molded to form something like a dash. When you get it where you like it, you can see what the finished product will look like and function and, as a bonus, you have a ready made buck.
I think the plastic he is using is HDPE or similar.
Have you tried the extruded polystyrene board that you mentioned? My thought is that it can't be used as a buck because it is much too brittle and compressible.
Fine for making a test/mock-up though.
The problem is that shit takes time. Once you get to the level this guy is at, you see a shape in your head and everything you do makes that shape a little more clear. I would do the Styrofoam thing, but Karl is past that, I think.
@@5Perf65mmit's uhmw and that still ain't cheap!! That's a pricey mold lol at least for what looyk to be at least 3/4" thick.
I am thinking clay for my next mold. The cheap stuff you mix yourself. Maybe even sand or paper mache, because I can't do metalwork well enough to do a nice job so there is no point spending more money for the same outcome. If it saves me time even better, if it takes longer... at least I saved money and get some practise kicking myself.
Styrofoam as a hammer buck ain’t gonna work on one hand. On the other it’s gonna give you a warped piece full of edge dents.
Friend did his floor just like yours, in fact he may have got the design from you. He made a floating console that was only 3" thick but split the passenger from driver. That way he could showcase his floor. Turn out unique and beautiful. Unfortunately he wreck the car and destroyed it. The strong cab area and bracing kept him alive. Beginning to start on his new project.
Man, you are a magician!
Looks great! Love your content. True craftsman.
Karl . Looking great , lover the way the dash is coming out , if you want a great product to put on bare steel I use GIBBS , you can spray it on bare steel and it will keep it from flash rusting for about a year and it it paint friendly.
I like what you have created so far the vision you have. We done
dash looks great, what if you left the center piece proud and added a piece on either side that sweeps out and back to the dash? sort of like making a cockpit seat area on both sides of center part of dash.
Love that gauge piece and the whole dash. Looks so awesome!
What a wonderful design! It's just like a Flying Angel. 😎👏👍
some of the best content on youtube. true craftsman
Watching the concept and design evolve is truly fascinating. Beyond Karl’s natural gift as a teacher, letting us all follow along as he tries, changes gears, and ties again is inspirational. It demonstrates that even the best have to work it out a step at a time and it should be a bit less daunting for the rest of us. Kudos my man - you’re a rockstar.
Thanks man! Yea we are all just doing it as we go! That’s the only way. Learning together 👊👊👊
That is so sweet. Im glad you let your artistic juices flow. And Im glad that you didnt use the 35 dash, They are hard to come by anymore
I like it. I love watching the pivot in thought process.
Karl, that is an awesome dash design! It's got me thinking I might use that same gauge cluster in a different way on my 32 roadster PU. I use a piece of tubing to make radius bends in my leaf brake also. I think that you will find that if you weld a tab on the tube you will have a much easier time bending. If you stick the material in from the back side and make small little bends then advance the material you can almost bend a tube...like a pickup bed top roll on the bedside.
This dashboard should be really crazy... Men, you are the best...😊
Bruno from France...
Outstanding......Thank you for sharing your expertise.
Very cool I like where the dash is going, the Japan trip sounds exciting.
Killer work as always, glad to see you back on the roadster
Learned a new way to shape sheet metal thanks and their was so many white plastic shavings on your hat it looked like snow 🌨 lol 😂
I needed this video! I've been working on a dash and I've been racking my brain trying to come up with something I actually like. Love all your videos man appreciate it!
That's going to be absolutely beautiful!!
Looks very cool, the easy solution you have made… and the thoughts and work withnthe center looks amazing…
Lookin' good Karl. Thanks again for sharing your skills with us.👍👍❤
You are incredibly talented man, I enjoy watching your videos
Your videos just keep getting better and better!
It reminds me so much of my Harley Heritage gas tank Carl - good job
that looks great, only thing I would add would be some fluting on the face below the guage, in and art deco style (thinking of the middle of the dash on my 48 Dodge pickup). you do amazing things tastefully with simple tools, a true craftsman.
You should be getting more likes and comments for all the amazing things you are creating.
Love your vision for the dash Karl, will be awesome when finished.
Thanks Glen!!
Karl, I don’t know how you do what you do, your truly and artist. Thanks for sharing, I ALWAYS learn from you.
Karl fantastic design like it can’t wait to see the finish 👍👍👍👍👍
I'm so anxious to see the rest of the build. Very impressive.
As I was watching you work on the '31 the other evening I was reminded of the roadsters of the '50's. The really neat ones had rear wheels that the centers had been reversed. They really made them look neat. Oh, about the switches on the dash panel - how about something like the switch on the Gibson "Les Paul" guitar. The one with the "Poker Chip" behind it.
Karl, it’s a party to watch your video’s. are very educational and you work with minimal resources. I am working on a BMW E28 myself and want to make a panel using a tapping jig. so your video came at the right time. I think it's great that you made shrink and stretch tools from pieces of leftover material in your workshop. Keep up the good work, I always look forward to your videos.
You’re one of those amazing artists who is able create AS you work through a project.
Center console with cup holder and coins compartment in the vicinity of the gear shifter would be awesome.
Mind blown.
🤯
I never knew you could add a pipe/tube to a break & bend a radius like that. 👍👏
I’ll have to examine my pexto & see if it has that range.
If it’s a finger brake it should!!!
Looks Amazing !!! You are the man. Wish I had started WAY earlier to have some skills. I just bought a 54 Chevy PU and will just do Patina and a driver.
Some complicated shapes going on there Carl nice . looks amazing dude the cars gonna be sick 🤙
Super creative!
The dash looks great so far. Love it.
I wish you and your viewers a Merry Christmas & a happy and prosperous new year. Cheers
Looking awesome!
Karl, with your design methods and eye for line this hot rod can't help but come together beautifully. Thanks for sharing it with us.
Excellent workmanship, looks great 👍
Great video. I really like being in on part of the creating process!!
Looks really good