Machining and Vertical Honing a Caterpillar Dozer track adjuster cylinder | Part 1
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- เผยแพร่เมื่อ 7 ก.ค. 2024
- This video is Part 1 of repairing and replacing a Caterpillar D10 Dozer track adjuster cylinder that has been damaged. In this video we are machining and vertical honing the new track adjuster cylinder barrel. First we setup and machine the end off the old track adjuster cylinder on our TM-26120G lathe. Then machine up the new barrel by turning down the outer diameter and boring the internal diameter of the hollow bar. We finish up by using our Delapena Vertical Honing machine to finish hone the internal diameter of the cylinder barrel to spec ready for welding.
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Hey viewers thanks for watching today's video Part 1 of the new dozer track adjuster! Would you want to see a video all about our Delapena vertical honing machine? Let us know in the comments!
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Of course we want to see that wild arse vertical honing machine in its own special video. Does the Shop Dog destroy rubber chickens?
@@markfryer9880 Hey Mark haha yeah just making sure the viewers want that before we put the effort in 🤣 No rubber chickens were destroyed in the making of this video haha 😎👍
Definetly a video on the hone, how to select grit of the stones, how to set the speed and feed, and how to hold size over the whole length of tube!
@@zakanderson6196 cheers mate great feedback on what I can say hahaha I'm sure I'll still be going what the fuck do I say 🤣👍
@@CuttingEdgeEngineering You’re doing better than me! I’ve always thought of making videos about some of the machining processes you can’t find much on TH-cam, slotting keyways, OD/ID grinding jobs etc but have been to scared to do it so far! 😎😎
One of the benefits of going back and re-watching all the videos? Every once in a while you find one or two that you missed.
I'm a welder-fabricator by trade, lucky enough to work for a large US ammo manufacturer. You make all your jobs look so easy, even though they aren't..It all takes experience, patience, skill and fitness to do what we do. Keep the great videos coming.
Hey mate thanks for taking time to watch and comment. Always appreciated when it's from someone in the industry! Cheers Kurtis 😎👍
Thank God! A machinist that use metrics. Thanks you!!!
even the best movie producers in Hollywood would admire the fantastic job this lady is doing with these videos. The guy is so gentle, nice and talented in his work, the dog is a superstar and with this perfect production and turning of the video you have a great team.
That Delapena, and the sound, took me back to my apprentice days in the 60s. Great to see you looking after it.
Lathe work is all I do. Never get tired of watching it go round and round
The best kind of work 😎👊💥
I have absolutely no knowledge of engineering but just watch you program you explain things so even I understand and I'm amazed at what you can do. Keep up the good work Peter UK 🇬🇧
In my experience, nothing beats well made shop built tools.
Thanks for pointing out where the parts belong on the machines, loving the videos.
Love the safety officer interludes!
He gets even more annoying if we don't give him screen time 😂
I think he needs a lady friend. With a show of likes, who else thinks he needs a lady friend.
Loved your comment, “It’s not as easy as it sounds” because I know I would have trouble with it too! Keep your sense of humor going, because it adds a lot to my enjoyment of your videos!
That honing machine is amazing, would love more content about that. The lathe work was great too. Thanks for sharing!
Hey mate thanks for watching we will definitely be doing a video all about the big girl 😎👍
Spent a bunch of time trying to fit a pulley on my shaper to cut a key way, only to discover I need to make a new longer bar to give me the depth I need. Time for a 🍺 and watching a professional!
Hey Phil! Well shit gotta have those days to remind us of the good times I reckon haha enjoy the video and cold one mate 😎👍🍻
Good morning my name is David I had a auto shop for over 40 years I retired in 2013 I got bord started doing equipment repair part time from my house I was in the local hydr. hose shop getting some made a man was in getting some hoses made to he was asking for help to repair a dredge so I told him I could try lol after I finish the job he asked me if I would like to work for him at a sand mine so I worked on all kinds of equipment so he sold the land so now every body wants me to work on there big equipment lol so I have been watching your YT channel I have learned a lot about line boaring and the proper way to weld and mechan I have a small Smitty and I learned the correct way to use it I wish I was younger I would buy more equipment to add to my service truck cause I enjoy working on big equipment and weard stuff.peopel say I'm crazy for wanting to work cause I'm 63 and I want to learn more so thank you for your videos and explaining what you are doing and why if you ever come to S FL and bring the pup I had one just like him he was lost to cancer but he had a great life. PS sorry for along mess. I have to go finish repair center pins on a cat end dump 😜🐾 dualydave@gmail.com if you send your mail address the wife wants to send pup a toy 👍
I love that live tail stock 4 jaw. I hope to get one myself some time, I've had atleast 12 jobs in the past like 6 months where it would have made my life so much easier.
was in brisbane about 60 years ago in the winter was nice and fantastic people
Homeless is always on stand by with his Humans that’s a really Good Boy 👍
I stumbled on this channel by accident. I don't know much about machine shop work, but I can appreciate it when someone knows what they are doing and are good at it. I find myself learning something new each time a video is released. Now, if you would only explain what those initials mean for the various cutters you switch in and out.
Oh, and the dog is the bomb. I've got a few of those myself (although my bully is bigger and blind).
Hey mate welcome to the channel thanks for watching and the great comment. The initials stand for the universal insert designation to identify it's shape, angle, tolerance, chip breaking. Cheers, Kurtis 👍
Love to watch someone do , what to them is mundane, to me Its amazing. We don't know what is required to make things, the accuracy and knowledge.
Love the out takes and thanks for sharing.
Hey mate thanks for watching and the feedback glad you enjoyed the vid! Cheers, Kurtis 😎👍
As someone who knows little about the subject, I would appreciate more information as to the various processes, must say it looks to be a very skilful and satisfying trade to be in.
Hey David will see what I can do mate, I prefer to get stuck in and get the job done when it comes to customers work haha Thanks for watching, cheers Kurtis 😎👍
It's always nice seeing something new from you my friends. Thanks a bunch eh !
Hey mate always welcome and thanks again for watching!
Excellent work. You have the best camera operator and editor around. Hope she continues to put up with your BS and take care of you and Homeless.
Hey John thanks mate. She's put up with me for over 12 years now I'm not sure why haha 😂👌
Good on the missus to come by the shop and help out; she has steady hands and good aim.
Hey mate she works with me part time as she does all the books and admin side of the business 😎👍
@@CuttingEdgeEngineering Even better then.
I haven't seen a vertical honer that big since the "nodding donkeys" we used 30 years ago to hone Sea King main undercarriage leg bores. Smelly work!
Hey mate yeah she's a big girl originally used for honing harrier jump jet legs! Where we got this the guy has a nodding donkey as well 😎👊💥
This would have to be my favourite video of yours for 2020, I love the fact that a machine as old as that vertical borer can still run true and can be accurate if properly maintained. I also love the fact you modified it to suit your needs. That there is ingenuity at its best and as I always say “adapt and overcome”, please keep up the good work mate. I enjoy your videos and I hope that I will cross paths with you oneday!
Kurtis may I suggest painting the pipe holder at the end of the pipe holder with a white paint to make the machine look good the lathe works good but the holder makes it look old and very beat up !your work far surpasses the the lathes look Love the show ! Watch the show every day !
That honing machine is really cool. Leaves such a nice finish!
Hey mate thanks for watching yeah it goes well and with the Sunnen gear works a treat 😎👌
I liked your honing machine.
I thought most honing machines were made on horizontal axis but vertical certainly easier to use.
Yes I’m a machinist for 35 years
And I have worked on D10’s
I like your videos thank you
Hey mate thanks for watching always appreciate the support from others who know what they're doing! Yeah the vertical honing goes well I'm just limited with extending the stroke length unless I cut a hole to sit the machine in hahaa
Something to watch after a day of welding and machining keep up the great videos mate🍺
Cheers mate enjoy the video 😎👍
My father was a Journeyman Maintenance Machinist - wish he were still alive to watch these videos with me.
Great work, that end cap was out of true from the friction welder.
Nice set-ups, thanks for sharing.
Best regards from the UK.
Hey mate you're spot on obviously know your stuff! Appreciate it 😎👊💥
Stick a live centre up its arse... heh heh. Love the shots of the safety officer. Another top job! Love that honing machine.
If you're interested, check out the 50 ton rudder on HMS Victorious aircraft carrier that I worked on in 1968 as a 3rd year apprentice. We had to take it out, remove the old bronze sleeve, machine the steel stock with an air driven contraption on the dock bottom, then heat the new sleeve over a wood fire as it was rotated and get a team of labourers to lift it on wooden bearers when it was hot enough then slide it on the machined stock to cool down and grip. Then we had to re-install it. The for the pic here "The Rudder may not look very big" scroll down to page 6.
Hey Fred Thanks mate for watching this weeks vid! Yeah we've got it made easy in this day and age with all the new technology and tooling available. Will have to check that out, would've been one hell of a job to do! 💪😎 Cheers have a good week
Well, dunno why but YT doesn't seem to like me putting any more in... Bummer! In the pic, that's me on the right of the three in the left foreground. I remember it like it was yesterday.
Oh yea, I'm loving the one finger chuck key turn
I came here to check out the vertical honing machine and I am impressed!
Hey welcome to the channel, yeah she's a weapon! Will be doing a video all about her soon 😎👍
Delapena vertical honing machine? Yes please! I have seen very small Delapena hones working, but would love to see more of the Big Boy doing it's thing. 😊
Hey Steve sure thing mate we will definitely get a video in the works! Cheers thanks for the feedback 😎👍
Very interesting. Never seen honing that large (or a dedicated honing machine in operation). Excellent. Thanks
Thanks. Mike
i've been on a binge on all your videos, its addicting. i dont even work on or near any machinery
Great video. Excellent work. Nice machinery. Thank you for sharing.
Hey Donald cheers mate 😎👍
Great video, where would we be without our animal friends, and I'm learning learning learning, a true craftsmen/tradie always passes on his knowledge and experience and this is what advances civilization, much obliged and thankful for your teams efforts in producing these valued video's.
Hey Mike thanks heaps mate for watching and the great comment appreciate it. Cheers, Kurtis 😎👍
@@CuttingEdgeEngineering 闊
You tube is filled with master professional like you, priceless information without getting paid subscription.
Thanks for watching 😎👍
I really enjoy every second on this video.
Cheers mate thanks for watching!
@@CuttingEdgeEngineering You are welcome. Keep it up.
That honing machine is sick. If I wanted to have anything like that I'd have to cut a hole into the room above my shop.
Haha yeah it's a weapon. Lucky our roof is high but if I keep extending it we will have to cut a hole in the floor, our landlord already said we can 🤣🤣🤣
That honing machine is pretty cool. Never seen one so huge.
You know I find myself watching your videos till 3 and f us time in the morning and I still don't have a CEE hat
9K+👍's up CEE thanks for sharing your time with us all
Another awesome video mate, can't wait for part 2 👍
Cheers mate thanks for watching! 😎👊💥
Another brilliant video. Great camera angles,close ups slow mo. Keep up the great team
Hey David thanks again mate glad you enjoyed it 😎👊💥
You make it look easy, excellent camera work and excellent machining work!
Thanks for watching and the great comment. Cheers 😎👊💥
Через экран чувствую запах краски и масла
Лайк однозначно
Труды титанические
Спасибо за просмотр
Back again mate. Always likin anything you and yours have for us all.
That barrel was friction welded on. Kind of surprised they didn't cut the excess material off.
Now there is a "why didn't I think of that moment",,,,,Put the read out in the carriage so it's always right in the line of sight of the cut. OUTSTANDING!
Hey mate thanks for watching. Can't take credit for that it actually comes standard like that on our lathe haha
See the shop Boss is keeping a close eye on you. Top show wish I had discovered your channel sooner.
Hey mate welcome to the channel we've only been up a few months and glad you enjoyed the vid 😎👍
I've learned a lot all of vedios i'm a machinist in the phillipines and i m a begginer...
Отлично! Молодец парень!
That was really fun to watch.👍👍👍👍👍👏🏻👏🏻👏🏻👏🏻👏🏻 great job both of you.
I don't know who your teacher was but he done a mighty good job
круто конечно ! спасибо за видео
Спасибо за просмотр, приятель
Love the ending
Thanks for watching!
I really like those tail stock chucks. After working in twenty five shops in forty five years I never saw any in the US.
Worth another visit my friend.
Excellent workmanship very informative video stay well my friend 🇬🇧🇬🇧🇬🇧
Hey Phil thanks again for watching! 😎👊💥🇦🇺
Your wife is an excellent cinematographer.
👋 👍 🙃 🥰 Greetings from Tanglefoot, Texas, USA! Love your content! And your Safety Officer!
5:33 Those parts was friction welded, cool to see. Surprised they was so way off though.
Your Mrs always does great video and editing. Great posts every time my friend.
What would be interesting to know is the cost savings to the customer with you making/repairing these parts vs. them going to Cat and purchasing them new. I remember having backhoe outrigger cylinder rods cut off and replaced at a local machine shop vs. buying complete new ones from Case. Having the machine shop cut off the damaged rod and then welding on new rod was 1/2 the cost vs. buying new.
Good job on the video's and content. And good job to your gal for filming for ya.
Hey Bill thanks for watching mate. Yeah we're about the same usually half to a third of the cost of getting new from OEM 😎👍
Turd has a beautiful color. he is slick
Love the slo-mo.
It is certainly nice to see someone that doesn't waste time and energy trying to tighten each key socket on a 3 jaw chuck. Tightening just one is all that is needed. That also applies to drill chucks. If someone's chuck needs tightening at all 3 sockets....their friggin chuck is garbage!
You do really great work and, NO, it isn't as easy as it looks.
Hey mate thanks for watching! You're spot on 😎👊💥
Good job 👍never saw a vertical hone she looks like a solid beast great videos to watch at beer o clock Friday 🍻🍻🍻
Hey John cheers mate yeah she's a weapon! Glad you enjoyed the vid have a good weekend 😎👍🍻
Great dog video... Oh the machining is great too.
Excellent job !!!
Thanks again! 😎👍
Pretty good stuff. Been machining most my life.
Thanks for watching mate 😎👊💥
@@CuttingEdgeEngineering : all good. It’s been an interesting journey so far that’s for sure. In Michigan so I’ve been around as they say. Lot’s of machine shops here because of car’s. It keeps you thinking all the time so that’s a good thing.
Every shop should have a Staffie looking after safety. 👍🤣
You got that right! 🤣
G day Mate, Awesome slow motion shots watching those chips come off the tool 👍👍 all the best to you both stay safe cheers 🍺🍺
Hey Jack thanks for watching and commenting yeah the slow mo machining always is cool to watch. Cheers 😎👊💥
learned much from you.thank you and thanks for the camera woman
Good boi. Love staffies.
Yeah they're the best dog 😎👍
yes excellent vid
The Delapena is one awesome old girl. 10/10
You very smart man I love this channel always something interesting 👍🏻keep up the great work bro"
Nice work as usual, and man that dog is soooo cute :)
Hey thanks again for watching! Yeah he gets all the ladies haha
i could watch you doing that work all night , i think i missed my calling , Nice work in getting it on to TH-cam as well .
Hone is a beast. Love the tractor PTO attachment :o)
Hey mate great spotting. It's a little agricultural but found it in my container and it works haha
@@CuttingEdgeEngineering I’m sure the original had Allen screws of a bizzar size and every time you removed it was the equivalent of cntr alt del F1 :D (I’m fighting roundthane today. Joined it three times now on the baby miller. Tea break to de-stress ^-^
Muy buen trabajo saludos desde Jalisco México
Hola Adrian gracias por ver mate
Great video and I especially love the music
spent 1/2 hr watching chips fly best chip time ever 🍟
Hey mate appreciate you taking time to watch and drop a comment thanks!
Nice job and video like always
You do some good work.. like the pooch also 🐕👍
Muy buenos videos , un saludo de Mendoza Argentina , Miguel .
great job sir
I like for your video and a big hello from casablanca "Marocco"
Hey mate thanks for watching from there that's awesome 😎👍🇦🇺
Fenomeno
Very good Video Good job pointing out on the dozer what you're working on got the dog got you got to see a new machine.
Hey mate thanks for watching glad you enjoyed it 😎👍
You have some Talent Buddy. But I still love that dog, nice work.
Hey mate thanks! Yeah he gets all the attention 🤣
Bloody good!
Cheers mate!
Those Sunnen AN driver and stones are extreme accurate. I can get the runout to less than 2 tens easily.
You are dead right. It is not as easy as it sounds. I narrate my videos after they are completed, how you manage to do it at the time, I don't know. Your camera operator/editor does a brilliant job too.
There's no way I would do this without the help of my misses who videos and edits. Half the time I don't know what to say and she asks me questions or prompts me with ideas. All the more to you if you do it all on your own! 😎👊💥
@@CuttingEdgeEngineering I think the chuck on my cnc lathe would fit up that bore you were machining. I usually run multiple parts so I can shoot one angle and then another. All on tripod without moving as the stuff I do is so small. The way your wife gets such steady shots is fascinating. Does she use a gimbal or just image stabilisation?
Yeah that's the way to do it if you're on your own! She uses neither just a very steady hand and her Samsung galaxy phone! The timelapse we use an iphone on a shitty selfie stick attached to a noga dial indicator holder haha. She actually bought a gimbal but doesn't like using it 🤣
Fine work, FANTASTIC Dog!
Thanks he thinks so too 🐕😂