What a brilliant video. It clearly shows processes I have only speculated about in the past. As a machinist, metallurgist and electron microscopist it ticks so many of my boxes. I think this is the most illuminating thing I have seen on TH-cam. To answer some other questions, the "triangle bit" is High Speed Steel (as it says in the caption) and the imaging method is Scanning Electron Microscopy. The difficulty of doing machining inside an SEM chamber should not be underestimated.
It's mind boggling to see such a magnification of the micro structure of steel and how it reacts with the different cutting tools-- you can actually see the hairline fractures of the chips starting around 1:25 from steel exceeding it's yield strength, becoming brittle and fracturing. Absolutely beautiful and stunning!
What I find tremendously interesting are the spikes that launch out linearly from the surface during the cutting process. It seems they are illustrations of the role surface and inner tension in a substance interact. It also seems that the closer the blade is to the surface, the harder it is for the blade to progress. Why is this? Does this illustrate the role oxidation and other processes play @ the surface level?
According to my extensive research of looking below the video, its "Die Zauberflöte (The Magic Flute), K. 620: Overture (from The Magic Flute)" played by London Philharmonic Orchestra.
Hello Rick Steinard, hello Brian Barth, or anyone! I'd be enormously grateful if someone can tell who actually created and first published this great video, and when. It seems to be quite widely shared on the internet but with no authorship credit details.
Is the accumulation of material at the tip, that then gets deposited/left on the work piece, a problem? What's the cause of that process? The tool not being sharp enough, or is it the material itself? Machining is fuckin' fascinating!
That is called "build up edge" BUE. Yes it is a problem. Most of the time it is caused by not enough speed in the cut. Dull tools and material is the rest of the problem. The trick is to find the right speed and tool shape to minimize BUE.
So with enough speed, BUE doesn't have the time to form or doesn't get big enough to be a problem? Also - is the cracking in front of the tool also a problem, or is it actually how the material comes off when you cut it?
Not true, necessarily. This was obviously filmed under an electron microscope, which only captures images in the black and white pigment range. In reality, steel has a variety of subtle pigments, not just grey, black, and white.
for those of you who have issues with the background music simply mute it and listen to /watch?v=t1wjL4BqXlI (Sail: Awolnation- Unlimited Gravity Remix) instead while watching this boat sail through steel
Hi Rick, I really love the video you posted. I work with artists who would like to shoot this type of very technical scene fora upcoming exhibition. It would be brilliant to realize this project with Iscar partnership : how can I reach you directly so we can speak about this project?
How great would it be to have a button that you can click on the mute the video and while watching, you could listen to whatever song you wanted to. How awesome would it be?
Love it! Love the music, too. I'm dumbfounded that you were able to get a high-speed image of machining inside an SEM chamber. I agree that this is one of the better videos on TH-cam.
This looks so much like the formation of a landscape, It's interesting how the same laws that built our planets valleys and mountains seem to be present at such a microscopic level.
1,Since I work for Iscar, the second largest carbide manufactuer in the would, and they call it BUE, Im going with that. 2, This is my channel, Ill call it what I want, espcially since I do have my facts right. 3, Your channel is all music, I would not post negitive comments on your channel since I know very little about the music business. Have a nice day!
That front edge build up ....Grrrrr.!!
What a brilliant video. It clearly shows processes I have only speculated about in the past. As a machinist, metallurgist and electron microscopist it ticks so many of my boxes.
I think this is the most illuminating thing I have seen on TH-cam.
To answer some other questions, the "triangle bit" is High Speed Steel (as it says in the caption) and the imaging method is Scanning Electron Microscopy.
The difficulty of doing machining inside an SEM chamber should not be underestimated.
It's mind boggling to see such a magnification of the micro structure of steel and how it reacts with the different cutting tools-- you can actually see the hairline fractures of the chips starting around 1:25 from steel exceeding it's yield strength, becoming brittle and fracturing. Absolutely beautiful and stunning!
This is the best machining video. Perhaps the best video, period.
Great video, I'm gonna show this to all of our apprentices.
I have been lokking fir such a video for a long time. Subscribed.
THIS IS THE MOST AMAZING THING I HAVE EVER SEEN IN MY LIFE. TOPLEL.
The first blade trims the hair, the second blade removes the hair at its base, the third blade removes your epidermis ...
***** Not now, there 'aint.
take my thumbs up and leave.
well this was a whole lot cooler then I imagined it could ever be!!
Yeah, the engine scales perfectly. Nice programming skills from the dev team.
I could watch this all day ....
Remarkable stuff. Thanks for posting.
came for the slow motion cutting of metal, stayed for the music
The music for this video is perfect.
The music made it around 100 times better.
Amazing to see that most of the time the cut starts in front of the tip instead of at the edge of the tip itself. Never knew that ...
Stunning video.
Your video has gone viral as exemplary advertising (social media) for a not-so-sexy marketing content subject. Well done!
loved the music!
It's so soft and smooth
got such a nice feeling from watching this vid
There is beauty in everything.
Do you have a video showing thermal imaging of the heat difference between the chip and a ceramic insert?
Came for the video. Stayed for the music
RESPECT YOUR ELDERS YOUNG SONNY BOY!!!!!
What I find tremendously interesting are the spikes that launch out linearly from the surface during the cutting process. It seems they are illustrations of the role surface and inner tension in a substance interact. It also seems that the closer the blade is to the surface, the harder it is for the blade to progress. Why is this? Does this illustrate the role oxidation and other processes play @ the surface level?
According to my extensive research of looking below the video, its "Die Zauberflöte (The Magic Flute), K. 620: Overture (from The Magic Flute)" played by London Philharmonic Orchestra.
wonderful music
Thank you Cracked!
close up view of me scraping the inch of grime off my body after a week long diablo 3 binge
Yeah, the particle generator is awesome.
beautiful
Ah! A fan of CG I see.
Amazing! How did they get a SEM image INSIDE of a machining center?
Every time I pull up this video and the music ends I get aggravated that it is not the full song.
I'm a sub-atomic theorist and I have to say that this is such a crude video.
What is ESR steel, look like it give rough surface quality when using uncoat tool ( chip crack and crush a lot)
SO BRAVE
the mozart is a nice touch...
Hello Rick Steinard, hello Brian Barth, or anyone!
I'd be enormously grateful if someone can tell who actually created and first published this great video, and when. It seems to be quite widely shared on the internet but with no authorship credit details.
Amazing
It's like a ship cutting through ice.
This is what happens every time I slice butter. The music too lol.
That's hot!
I wanna see what it looks like cutting brass with a negative rake angle. I cant imagine what it actually looks like
How big would that sliver coming off the piece be? I mean, how much is this magnified by, if at all?
Is the accumulation of material at the tip, that then gets deposited/left on the work piece, a problem? What's the cause of that process? The tool not being sharp enough, or is it the material itself? Machining is fuckin' fascinating!
That is called "build up edge" BUE. Yes it is a problem. Most of the time it is caused by not enough speed in the cut. Dull tools and material is the rest of the problem. The trick is to find the right speed and tool shape to minimize BUE.
So with enough speed, BUE doesn't have the time to form or doesn't get big enough to be a problem? Also - is the cracking in front of the tool also a problem, or is it actually how the material comes off when you cut it?
Looks like a boat sailing the ocean
What do the different shavings look like?
Nice and understanable. Do you have this video for Titanium alloys material?
Just like "Jenang" he he he
People watch paint dry
people watch grass grow
I am watching steel getting cut...on a hot sunday afternoon.
Juicy.
Defuq, how often do you watch this..?
OOOOH MAN. DOUBLE RAINBOW ALL THE WAAAAAY. OOOOH MAN.
Not true, necessarily. This was obviously filmed under an electron microscope, which only captures images in the black and white pigment range. In reality, steel has a variety of subtle pigments, not just grey, black, and white.
ENHANCE!
I love these tiny moments that show us that we don't understand the universe, not even on simple things we were pretty sure we understood.
for those of you who have issues with the background music simply mute it and listen to /watch?v=t1wjL4BqXlI (Sail: Awolnation- Unlimited Gravity Remix) instead while watching this boat sail through steel
Hi Rick, I really love the video you posted. I work with artists who would like to shoot this type of very technical scene fora upcoming exhibition. It would be brilliant to realize this project with Iscar partnership : how can I reach you directly so we can speak about this project?
What machine is doing this?
@ 2:18 DAT GAP
it looks like a tsunami
How great would it be to have a button that you can click on the mute the video and while watching, you could listen to whatever song you wanted to. How awesome would it be?
What song is this?
wisdom
That's not how opinions work, friend. There is no right or wrong response to a piece of music.
what is the scale?
what's the scale here?
Die Zauberflóte (the magic flute) 620 Overture. London Philamonic Orchestra. Life is good when you have Shazam :P
--so we beat on, boats against the current, borne back ceaselessly into the past.
goes to show how "soft" metals are at high enough pressures
If that's the case, you don't wanna see someone making tires! It's like churning bins of licorice taffy being rolled out...
I'm sorry, not everyone on reddit is like that guy.
This is actually a video of a ship sailing through the water. haha
Dat steel
Its likely around .010-.020" thick.
that ship is going at a really weird angle...
Mozart: Overture "The Magic Flute" if anyone was wondering
who cut the cheese?
B.U.E. Built up edge.
Lol the only job ive ever bothered to dig deeper into, is machining. I love it. There's nothing like having your part come out perfect.
i have seriously no idea why i am watching this right now, nor why do i found this awesome...
I think the most amazing thing I learned from this video was the sound a tool makes when cutting metal, it's almost like an orchestra playing.
don't hear any sound at all ???
The music makes cutting metal seem awesome! I should play this when I'm in the shop XD.
Every youtube video except for this one is loading extremely slowly for me. THANK YOU VIDEO I LOVE YOU, YOUR MUSIC AND THE WAY YOU CUT STEEL!
Love it! Love the music, too. I'm dumbfounded that you were able to get a high-speed image of machining inside an SEM chamber. I agree that this is one of the better videos on TH-cam.
I wish I had an idea of how magnified this is.
I find this so much more fascinating than i thought i would
I love watching the tip on the blade stress and eventually break off. Hypnotizing.
At such a close vantage point it looks so imprecise. But I know that's not the case. Cool video.
i think by combining ultra powerful microscopes with super slow-motion cameras well will be able to see things never thought possible.
LMFAO.
Obviously.
okay, now that was awesome. on so many levels.
this is strangely satisfying to watch
The best video ever for cutting of metal..
This looks so much like the formation of a landscape, It's interesting how the same laws that built our planets valleys and mountains seem to be present at such a microscopic level.
came for the video, stayed for the epic music
Congratulations ISCAR, this is very illustrative of machining process.
Great video, with surprisingly suitable music.
As a machinist: "I came twice."
me too
Only twice !!!
You don't have to be a machinist to achieve full release.
1,Since I work for Iscar, the second largest carbide manufactuer in the would, and they call it BUE, Im going with that.
2, This is my channel, Ill call it what I want, espcially since I do have my facts right.
3, Your channel is all music, I would not post negitive comments on your channel since I know very little about the music business.
Have a nice day!