Basin and sprue design for sand casting in the foundry

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ความคิดเห็น • 463

  • @olfoundryman8418
    @olfoundryman8418  3 ปีที่แล้ว +38

    Foolishly perhaps😊 I said that I would do a follow up video on the calculation of sprue size and taper if enough people commented that they would like to see such a video. The response has been overwhelming and thus, hoist on my own petard as it were, I will do the video. It will take a little time as here is a bit of preparation work to do and I also have other parts of the Making Box Sides " video series to shoot, edit, and publish. If I fail to answer your comments, which are now becoming so numerous that replying is becoming difficult, please forgive me and take this as your reply....Martin
    PS. Check this video out th-cam.com/video/GwqENPFqPBM/w-d-xo.html it gives some insight into what happens when things are not as they should be compared to how much better things are when things are a bit better hopefully further improvements will show even better results..

    • @honthirty_
      @honthirty_ 3 ปีที่แล้ว

      Thx. Must watch out for those firecrackers hoisting you.

    • @Jimmy_in_Mexico
      @Jimmy_in_Mexico 2 ปีที่แล้ว +2

      I have missed you. How have you been? I hope all is well. Your work is fascinating and I enjoy the quality or your work

    • @brentnorman464
      @brentnorman464 ปีที่แล้ว +1

      Good to see you back. Please do the follow up video on the calculation of sprue size and taper that you had previously discussed.

  • @ludditeneaderthal
    @ludditeneaderthal 3 ปีที่แล้ว +30

    Well done Martin! Gave us the basic theory, and a damn fine demonstration. I for one would love to see a vid on "doing it by the numbers" (how to calculate ideal sizing)... you NEVER disappoint

    • @sandrammer
      @sandrammer 3 ปีที่แล้ว

      ludditeneanderthal , go to the videos on that subject on my channel. Two vids cover how we Molders in the Navy made gating systems. Enjoy

  • @eclecticneophyte2581
    @eclecticneophyte2581 3 ปีที่แล้ว +5

    You are a masterful teacher as well as foundry-man and metallurgist! I learned the 'can' method initially, before using a pouring basin, and will never go back. My first casting using a pouring basin, while not great, was such a VAST improvement! Thank you for sharing your knowledge and experience!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Eclectic, Sadly, many learn the bean can method but your comment gives me great hope - thank you for it

  • @networkcrasher
    @networkcrasher 3 ปีที่แล้ว +11

    I wish all of the more popular youtubers that cast stuff watched these videos and credited you. Such a wealth of information on casting, Martin! Great job as always

  • @RockingJOffroad
    @RockingJOffroad 3 ปีที่แล้ว +17

    Martin, I’d like to see how you calculate the sprue size! I did spot the point where you let the sprue go too low the first time around. Thanks for explaining why the metal speed up during the pour.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +7

      Rocking, Yeah, the metal flow is a bit of a trick - initially very fast then quite slow then faster again and finally slows to a stop it takes a little keeping on top of. Calculation video will follow in due course... Martin

    • @wiliamclay4254
      @wiliamclay4254 6 หลายเดือนก่อน

      Worked 50 yrs as a greensand moulder and never .ever ran a casting straight in like this you need a down sprue and runner into a riser the your Ingatestone into the job this fellas talking bs

  • @gafrers
    @gafrers 3 ปีที่แล้ว +8

    Wonderfully explained, clear and interesting. Seen the "can method" so much around, never even knew. Thank You

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      gafrers, Sadly the can method is all too common.... Martin

    • @shadowcard6923
      @shadowcard6923 3 ปีที่แล้ว +1

      The can method is an improper way to add pressure so to speak, but due to the parallel sides you cannot keep it choked (shown in the later half of the video).
      I think it’s some form of combination between improper riser to prevent shrinkage and a basin to make sure the mold fills all the way up. Two issues alleviated by having good mold design.

  • @JB-mw5rg
    @JB-mw5rg 3 ปีที่แล้ว +6

    Thanks again Martin for a great tutorial! Looking forward to the follow up video.

  • @thathaslage
    @thathaslage 13 วันที่ผ่านมา

    Wow... as an experienced foundry guy, my casting tools and methods are based upon much bigger scales and horizontal casting machines. Its not only interesting the proceedure, but the deployment of this video is wonderful. Really seeing the physics here with a great explanation of whys and hows... absolutely great mentorship.

    • @olfoundryman8418
      @olfoundryman8418  4 วันที่ผ่านมา +1

      that, I am glad that you liked it. It is particularly (but not only) those involved in the trade that I would like to show this relatively new knowledge to. I am grateful to those who did the research and practical work that led to my discovery of it. In particular the work of Pr. John Campbell has proven to be a real breath of fresh air into the foundry industry. I suggest that you try to get your hands on some of his books and read them - they're real eyeopeners....Martin

  • @windyhillfoundry5940
    @windyhillfoundry5940 3 ปีที่แล้ว +6

    Thoroughly enjoyed this and I do like your basin. Looking forward to your next vid. My basin's are similar in cross section with about 1/4" high x 1/4" long ledge before going into the tapered sprue. My employee has a difficult time holding the size of the basin consistant so I think your method would solve our problem. We will try this on the next molds👍

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +2

      Windy, Cut the basin with a thin walled tube its easiest and quickest way I have found - spoon cut is hopeless too rounded too slow. Lump of sand should come out with tube - to achieve this any sharpening of tube to be on inside and if necessary dint the edge a little inwards. Make sure your ridge is well radiused at sprue junction have a look at the video I mention in my pinned comment to see what happens if the radius is bad look closely until you see the bubbles its fascinating.... Martin

  • @slypig24
    @slypig24 3 ปีที่แล้ว +2

    👍👍 thanks for the information. I hope your knowledge gets used in trade schools everywhere. I would be instrested in the calculations of the spur taper. Cheers from Melbourne 🇦🇺

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Sly, Follow up now in planing but it will take a while.... Martin

  • @karlvestgote7658
    @karlvestgote7658 3 ปีที่แล้ว

    Thanks Martin! Very educational, I watched all your videos through the years and do appreciate them a lot. My plan is to cast something this summer perhaps an intake to my car and this video was perfect preparation. Thanks for all the knowledge and inspiration!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +2

      Karl, Intake manifolds are not exactly easy, perhaps try something a little easier first like a small plaque and work up to the manifold... Martin

  • @tylerharding1132
    @tylerharding1132 3 ปีที่แล้ว +1

    Martin, I will watch anything you wish to teach. Your experience is invaluable. Thank you so much for sharing your knowledge with us.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Tyler, Oh how I wish there were more like you 😊.... Martin

  • @marks5603
    @marks5603 3 ปีที่แล้ว

    Such fine detailed info is missing from too many videos for the sake of brevity. Thanks for taking the time to focus on this info. Invaluable. I'd love to see more on the sprue design criteria.

  • @dennisnorth1250
    @dennisnorth1250 3 ปีที่แล้ว

    Fantastic tutorial... your tips and tricks are much appreciated.. thanks for passing them on. Setting the sprue near the edge so you can rest the ladle.. so simple and logical, but often missed .. great stuff.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Dennis, You can't always get the basin near the edge but it is a big help when you can - it is as important as placing your moulds so you can get a good pour without working over the same or another mould.... Martin

  • @tobhomott
    @tobhomott 3 ปีที่แล้ว +2

    Great examples, thanks. A video about how you calculate the sizes of your sprues, runners and gates would be really helpful too.

  • @rafal9519
    @rafal9519 3 ปีที่แล้ว

    I'm going to start my adventure with casting and I am thankful that I found this channel. Great information on the basics... best regards and waiting for the next films

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Rafal, I will be doing more videos as soon as my health improves enough. Thank you for your comment.... Martin

  • @autoair4637
    @autoair4637 3 ปีที่แล้ว +1

    Yes please, Fascinating stuff, please keep this knowledge alive!

  • @wyohman00
    @wyohman00 3 ปีที่แล้ว +1

    I really thank you for spending the time and making these videos. It's awesome to see a master caster at work! ;)

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      William, Thank you for saying so.... Martin

  • @1crazypj
    @1crazypj 3 หลายเดือนก่อน

    Thank you for imparting your years of knowledge.
    Metal casting is something I've wanted to do for years but it's either time - no money or money - no time.
    Now I'm retired, money is still an issue but grandson is 8 and takes more interest in 'stuff' although probably not ready to 'play with fire' yet.

    • @olfoundryman8418
      @olfoundryman8418  2 หลายเดือนก่อน

      crazy, Metal casting is a great hobby to get into. There is a bit of a learning curve but you can do such useful stuff with it. I started (on my own) at age 11 - just fishing sinkers in sand moulds lined with cardboard but it was enough to get me drawn in. Encourage the 8 years old's interest in "stuff" - so much better than in Facebook or whatever. Good luck.... Martin

    • @1crazypj
      @1crazypj 2 หลายเดือนก่อน

      @@olfoundryman8418Thank you for reply. My father was repairing a clutch or throttle cable for motorcycle when I was 8 or 9 (1960's) in the living room in front of fire. (mother was out shopping).
      He had some very old moulds so made some lead soldiers and a dreadnought from WW-I.
      I got a history lesson as well

  • @KyleStapp
    @KyleStapp 2 ปีที่แล้ว

    Thankyou sir! Featured on the metalcasting subreddit and it's fantastic to have such a thorough coverage of sprue technique

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว

      Kyle, Really, its only the start of sprue technique. I am glad that you found it useful. I hope one day to amplify the subject with emphasis on shape, size, and degree of taper - and even, hopefully - some fill time required calculations. Martin

  • @Jack_C_
    @Jack_C_ 3 ปีที่แล้ว +3

    Hi Martin, Excellent stuff, just Excellent. Always more than happy to learn what you have to teach, so yes please on the sprue size calculations.
    Thanks so much for everything you do and stay safe down in old Vic. :)

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +2

      Jack, Stay safe? Fat chance with our "illustrious" leader at it. Follow up now in planing but it will take a while.... Martin

  • @simontruby4994
    @simontruby4994 ปีที่แล้ว

    This is the most helpful video I've seen with regarding perfect pours. Thank you very much.

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว

      Simon, Thank you very much for saying so..... Martin

  • @Tanker3278
    @Tanker3278 ปีที่แล้ว

    Martin,
    Thank you for making these videos! Very educational and VERY well done! Great, detailed explanations!
    - Jimmy

  • @bclare2544
    @bclare2544 3 ปีที่แล้ว

    Excellent, informative tutorial Martin.thankyou.

  • @joycethomas8868
    @joycethomas8868 3 ปีที่แล้ว +1

    Very informative. All makes complete sense. Thank you for sharing important trade secrets!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Joyce, Nothing really secret here, its all been known about for well over 70 years. The sad thing is that still all too few foundries use these techniques.... Martin

  • @DCJones06
    @DCJones06 3 ปีที่แล้ว

    From all the years that I have watched of castings, Martin you have wonderfully and informatively produced the only video of the why AND the how. I can now attempt it with the knowledge of knowing why I am doing something; then if something should go wrong I have an understanding of the process and can hopefully remedy it. Bring on the sprue design theory....

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      David, I hate having to do something without knowing the whys behind the way I had to do it. You are 100% correct - without the knowledge of "why" the solving of problems along the way becomes a very hit miss affair. I guess I have been a bit lucky - my training as a metallurgist gives me an insight into the "whys" and its an insight that I would like to pass along... Martin

  • @uberintj
    @uberintj 3 ปีที่แล้ว

    That was exceptional. Great information. Any more information you want to provide, about sprue design or anything else, will be as appreciated as all of your other content. Thank you.

  • @reidarfunderud7287
    @reidarfunderud7287 3 ปีที่แล้ว

    Thanks for this exelent video. I will make sure to use a decent pouring bassin the next time I attempt casting my inlets.
    You are a great inspiration!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Thank you for saying so. I think that a decent basin coupled with a correctly sized tapered sprue is absolutely the easiest way to improve castings and it costs nothing....Martin

  • @smallcnclathes
    @smallcnclathes 3 ปีที่แล้ว +2

    This is without doubt the most informative video, you have out out there. I can't sketch either, but these sketchings got the message across perfectly, that is all any draftsman can ever hope to do. I know we have discussed this many times but this really shows the process in a way that even I understood it. I don't understand why everyone does not use this method to maximise the chance of a successful pour. The time invested in creating a pattern and making a mould is so long that I would certainly want to give myself the best possible chance of getting a good casting in return for that time. In cnc speak, it is like creating a program that will sort of get the job done, when a bit more time in writing the code and the job can be perfect.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      SCL, Ah yes, nothing like a thumbnail dipped in tar sketch to convey the message. You are right - all that work to make patterns cores moulds prepare sand and melt metal and pour castings too much effort to not give one=self the best chance possible of a good casting.... Martin

  • @davidhutchison3343
    @davidhutchison3343 3 ปีที่แล้ว

    You are an excellent teacher. Love your videos.

  • @pirateradio1926
    @pirateradio1926 หลายเดือนก่อน

    great explanation! Thank you for taking the time to archive this knowledge.

    • @olfoundryman8418
      @olfoundryman8418  หลายเดือนก่อน

      Pirate, Thank you for saying so. I just wish that I was well enough to put out more videos like this. I have a lot more in mind but doing them is for me all but impossible....Martin

  • @wantafastz28
    @wantafastz28 3 ปีที่แล้ว

    Great explanation and showing your process.

  • @CraigLYoung
    @CraigLYoung 3 ปีที่แล้ว +2

    Thanks for sharing! Please do the follow up on calculating sprue size, stay healthy!

  • @ranchis9044
    @ranchis9044 3 ปีที่แล้ว

    excellent tutorial. thank you for sharing. would love to see more like this

  • @Frisky_FZR
    @Frisky_FZR ปีที่แล้ว

    Thanks for this video I’ll use this when doing my first casting trying to get the best surface finish I can this makes a lot of sense thanks from New Zealand 👍🏻

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว +1

      Jimi, Greetings from across the ditch. This technique when done right is well worth while using...... Martin

  • @eddiekilby
    @eddiekilby 3 ปีที่แล้ว

    Yes I'm interested in the follow up video. Thanks for all you do

  • @forgediron
    @forgediron 3 ปีที่แล้ว

    Thanks so much for this Martin. Please carry on with the sprue and runner calculation video. I hope you are feeling better soon.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      forgediron, I will do the sprue calculation video as soon as I know what direction my health is heading in. Thank you for your good wishes.... Martin

  • @jefflewis5852
    @jefflewis5852 ปีที่แล้ว

    Brilliant video, I will soon be doing my first castings and have been looking around for tips on how to go about it and so many people are getting bad results and you have just explained why. I thought it was just a bit hit and miss but not the way you have shown it should be done makes total sense. Thanks for sharing and can't wait to have a go.

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว +1

      Jeff, "a bit hit and miss" well, that's sort of the way the foundry industry has been for about 6000 years! It has been able to get away with bad techniques because despite them sometimes you can get a good result. So if you ignore the bad results and your customer is prepared to do the same it all goes along sort of ok. However when first starting out and using too many of those bad techniques as copied from the wrong areas of YT, truly good results can be very thin on the ground indeed. Nobody can do it perfectly of course - there are always areas where it could be done better if one had a big enough and expensive enough 24/7 enterprise. None of us do, so the best we can do is eliminate the worst of the bad stuff and from what I know this will be enough to give results of which you can be truly proud...Martin

  • @_bodgie
    @_bodgie 3 ปีที่แล้ว

    Nice video Martin, thanks for sharing your experience.

  • @sammorrow8420
    @sammorrow8420 3 ปีที่แล้ว +1

    Thank you for explaining all the rationales behind your pour choices. It's alot easier to learn than watching over and over again and guessing what and why you do what you do. Spru calculation is requested.👍

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Sam, I do not see much point in not bothering to explain why I do what I do as it would seem to be only 1/2 the story. Follow up now in planing but it will take a while.... Martin

  • @peterpeterson7665
    @peterpeterson7665 3 ปีที่แล้ว

    Thankyou so much for this video. It has really helped with my castings. I am getting much less porosity and a much better surface finish.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Peter, I am very glad that it has helped you and thank you for saying so. I only wish more people would try it....Martin

  • @sdunca4864
    @sdunca4864 3 ปีที่แล้ว

    Bravo my Friend- Your lessons are like being out in my gramps shop with him again- getting a lesson with a jolly voice and all the information with the occasional "Right" and a happy "There ya go..." Thank you for the apprenticeship!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      S Dunca "Gramps shop" yeah, well I guess I am about that old😊... Martin

    • @sdunca4864
      @sdunca4864 3 ปีที่แล้ว

      @@olfoundryman8418 Its not the years- its the wisdom... I respect that my friend. You teach by doing- and inject theory into the mix at practical points where it is relevant!.

  • @JaapGrootveld
    @JaapGrootveld 3 ปีที่แล้ว

    I dit it wrong for years. Tanks for scharing your experians in this verry clear and detaild video.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Jaap, Well, you are not on your own there and if you look at commercial foundries very few of them do it right either! 😱If you do it right you will probably be ahead of 90% of all other foundries.😊.... Martin

  • @jdmccorful
    @jdmccorful 3 ปีที่แล้ว

    DO IT! Muscle memory takes a deal of practice. Thanks for the wonderful examples of skill.

  • @_vlnt_7800
    @_vlnt_7800 3 ปีที่แล้ว +1

    Excellent content. I also would like to see some numbers in sprue sizing. Thanks for sharing.

  • @mardu1541
    @mardu1541 3 ปีที่แล้ว

    Can't wait for the follow up video! Thank you Martin!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Mart, Follow up now in planing but it will take a while.... Martin

  • @jkay3161
    @jkay3161 3 ปีที่แล้ว

    As always Martin excellent instructional video. You should have known going in we would all want the follow up video who doesn’t want to learn from a master craftsman.

  • @Mistertbones
    @Mistertbones 3 ปีที่แล้ว

    What an amazing video, Martin. Thank you so much.

  • @mickellis8747
    @mickellis8747 3 ปีที่แล้ว

    I have never cast anything before except for sinkers. After watching yours and others videos I was able to cast some specialised clamps for my round column mill. Worked like a charm, I thank you for your knowledge and time and yes I would like to see how the sprue size is calculated.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      MIck, Fishing sinkers - be careful! That us how I started out (at age 10) I got hooked (no pun intended) totally addicted in fact.😊 I am very glad that my information was of use... Martin

  • @BorderlineForge-vf4bi
    @BorderlineForge-vf4bi 5 หลายเดือนก่อน

    I really appreciate your academic approach to the concepts you demonstrate.
    Very well done.
    It seems like there's not a lot of content on TH-cam or elsewhere for anything between uninformed amateur metal casting or footage from professional shops where they don't explain anything.
    Your videos really hit a sweet spot.
    You do professional quality work at an achievable scale for a serious metal casting enthusiast.

    • @olfoundryman8418
      @olfoundryman8418  5 หลายเดือนก่อน

      Borderline, Thank you, I guess I had to get reasonably good at making castings as it was how we survived for 30 or so years. I always tried to do it better each time and I am more than happy to pass what I learned on to anyone interested. It is entirely possible for an amateur to make very good castings - not top of the line aerospace perhaps as you need lots of really good equipment and to be operating at size to do that and few, including most of the commercial foundries, can do it anyway. But, as I show, very good castings can be made with simple equipment providing one cares enough to do it properly..... Martin

  • @aarontkacheve4595
    @aarontkacheve4595 3 ปีที่แล้ว

    Very helpful! I admit I’ve seen many on TH-cam use the can and funnel method and have tried it myself and have gotten bad results. I got much better results without the can. I will definitely try the basin and tapered sprew method the next time. Thanks a lot!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Aaron, The can and funnel method seems almost designed to produce poorer quality castings! 😱 I am not surprised that you did better without it. But I am very happy that you did... 😊 Martin

  • @spikes1529
    @spikes1529 3 ปีที่แล้ว

    Thanks for explaining every little thing i really like the details and reason for stuff as i know nothing and it seems obvious now but i wouldn't have thought about that or thought it really made that much of a difference.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Spikes, Thanks for you comment... Martin

  • @Jan_Seidel
    @Jan_Seidel 2 ปีที่แล้ว

    Thanks for sharing your knowledge. An amazing trick I never have seen before.

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว

      Jan, Thank you for your comment. Yes it is amazing what the use of a decent pouring basin atop a small tapered sprue can achieve in improving one's castings, Particularly when it comes to the more difficult alloys like the aluminium bronzes. But there is nothing really new here - the basin owes much of its design to basins used around 1900 and the idea of the tapered sprue was well know and much advocated by the mid 1950s. The problem is of course that the foundry industry is very - ahem - traditional, plain and simple, it is reluctant to accept "new" ideas ... Martin

  • @Angus_McGyver
    @Angus_McGyver 3 ปีที่แล้ว

    I hope this is the first of many, detailing the finer points of molding and casting.

  • @argee55
    @argee55 3 ปีที่แล้ว

    Excellent video! Would love to see a video on sizing the sprue.

  • @theflyingfool
    @theflyingfool 3 ปีที่แล้ว

    That was an excellent tutorial Martin. I'd like to see a follow up video please!

  • @dicksargent3582
    @dicksargent3582 3 ปีที่แล้ว +2

    Another great video, though I remember a less detailed one from your videos earlier on. Please do the calculation video.

  • @chrispoirier384
    @chrispoirier384 ปีที่แล้ว

    Yes please on the follow up video. The skin detail is and making sure it is in tact while controlling the flow rate shows a lot of skill and experience. Thanks for sharing this.

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว

      Chris, I will try to get around to doing the follow up, unfortunately my health is such that it is difficult for me to do any video so it may be a while but I will try.... Martin

  • @mortimerschnerd3846
    @mortimerschnerd3846 2 ปีที่แล้ว

    Brilliant application of good common sense!! Subscribed!

  • @keithtysdal4274
    @keithtysdal4274 3 ปีที่แล้ว +1

    Martin very informative and interesting I would be in favour of a follow up video on calculating the sprue size Keith

  • @mr.silverkeys6467
    @mr.silverkeys6467 3 ปีที่แล้ว

    Always good watching and learned something.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Mr Silver, Thanks for watching I can do with all the views I can get and I am glad that you found it useful....Martin

  • @mrtynan
    @mrtynan 3 ปีที่แล้ว

    Thanks for this - it's so great to have access to professional level instruction for those of us who are doing this as home gamers.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      mrtynan, Thank you but I am hardly a professional teacher - just someone who has been at foundry for a while and someone who is well pleased if others find the information useful... Martin

  • @ronnierome9165
    @ronnierome9165 2 ปีที่แล้ว

    Another great video. Keep them coming. Thank you very much.

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว

      Ronnie, Thank you for your comment. Sadly, ill health is slowing me down but I do intend to get more videos out.... Martin

  • @GizmosWorkshop
    @GizmosWorkshop 3 ปีที่แล้ว

    Happened upon your videos through the facebook page "Ingot Casting and Metal Recycling" and I really must say you're a fantastic inspiration.

  • @khawk7365
    @khawk7365 3 ปีที่แล้ว

    Very good martin. Thanks for the video. Hope you are well.

  • @allanb1778
    @allanb1778 3 ปีที่แล้ว

    Excellent video Martin, I for one would appreciate the calcs for sprue sizing. Cheers

  • @JasonSipe16
    @JasonSipe16 3 ปีที่แล้ว

    Geoff at VOG said you're the guy, so here I am! Thanks for taking the time to make these videos. I just built my first propane furnace (posted a vid) and I'm going to skip a little trial and error and make your tapered sprue and basin right out of the gate because it makes sense!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Jason, Thanks for the vote of confidence 😊 Indeed it makes perfect sense. If you use the basin and tapered sprue properly as shown in this video you will be well ahead of most other foundries including the professional ones. However be aware that some people try to put their own spin on the basing/sprue design and make a bit of a hash of it - typically they make the basin rounded (cut with a spoon) have the ridge too high and - gasp - use a parallel sprue. I will be watching 😊... Martin

  • @tonycureington4440
    @tonycureington4440 ปีที่แล้ว

    Very very helpful! I can't wait to give this a try!

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว

      Tony, Pouring fast enough to keep the sprue full is a bit of an acquired art but if you are ready for just how fast even a small tapered sprue will take metal you will soon get the hang of it. But remember the ridge wants to be at most 10 mm high from the bottom of the basin and a generous radius between the ridge top and the sprue is most necessary. I think that you will like how well it works and just how calmly the metal enters the mould..... Martin

  • @tomsmith3045
    @tomsmith3045 ปีที่แล้ว

    I learned more in this 20+ minute video than I have in any casting book or video I've found...and I've watched a lot. It's not just your knowledge, your teaching skills are great and I'm not blowing smoke. There's logic around all of the flows, and in keeping that flow air free and smooth. Thanks for this, and the kindness in sharing all this information. If you are ever looking for ideas on what to go into detail on next, I'd be interested in learning what to look for in riser, gates and runner design...but as I go through the videos you have up I'm sure I'll catch it.

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว +1

      Tom, Thank you for your comment. Feeder, runner, and gate design is a complicated area requiring quite different treatment for different castings - there are some basic rules though that have managed to surface through the still incomplete knowledge of the subject. Health permitting I will try and do something along the lines that you have suggested. To be honest in my own work I usually just eyeball a given casting and based on experience (60 years plus) make an initial guess as to these requirements and then let the first try or two refine my approach. Not the best way to do things perhaps but I do not have the resources to get my hands on casting simulation /calculation software..... Martin

    • @tomsmith3045
      @tomsmith3045 ปีที่แล้ว

      @@olfoundryman8418 I can completely understand the eyeball approach. So many things have been designed based on that, and as long as you've been doing this there were no computer simulations for those flows...and even today they are probably quite expensive. What I try to do is learn from the experts in the field such as yourself, and copy, and then adjust a little bit to account for my projects being different. Truly appreciate all that you give to people learning this science/art.

  • @brianmorris9085
    @brianmorris9085 3 ปีที่แล้ว

    Very informative would love to see video on calculating spur size!

  • @noviceartisan
    @noviceartisan 3 ปีที่แล้ว +1

    That trick with hiding the flow under the oxide layer is brilliant. Lookign forward to the follow up video, if you get chance :)

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      David, Well, its not really a trick it's just what happens the trick I guess is keeping that layer intact and as you can see its not that hard..... Martin

  • @robertrowse1028
    @robertrowse1028 3 ปีที่แล้ว

    Always interesting and educational, Thanks

  • @frikkiesmit2695
    @frikkiesmit2695 3 ปีที่แล้ว

    Love your honesty like the part about the cans 😁

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Frikkie, I hate cans - more castings less than they could be because of this bad technique than any other.... Martin

  • @thomasreed325
    @thomasreed325 3 ปีที่แล้ว

    Excellent!! Thanks for your time.

  • @wikusdp
    @wikusdp 3 ปีที่แล้ว

    Very informative as always!

  • @jcco1973
    @jcco1973 2 ปีที่แล้ว

    Thanks for video! Inspiring! Much inspiring!!!

  • @stevearehart313
    @stevearehart313 3 ปีที่แล้ว +1

    Very good,please share a video on gating small and large castings. Thanks from Nebraska, USA.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Steve, A big and complex subject made all the harder by a lack of information that hopefully further research is discovering. Big castings are out of my league and I would not be game to advise on those but I will try and see if I can come up with something to help with smaller work- might take a while though.... Martin

  • @omm7763
    @omm7763 3 ปีที่แล้ว

    Great tutorial. Absolutely great tutorial!!!

  • @WetCigar
    @WetCigar 3 ปีที่แล้ว

    Fantastic! Thanks for the clear instruction. Wonderful!

  • @ajcmotors3881
    @ajcmotors3881 2 ปีที่แล้ว

    thank you Martin for your videos, very helpful!!

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว

      AJC, If I have been of help I am well pleased....Martin

  • @jackdawg4579
    @jackdawg4579 ปีที่แล้ว

    Very interesting, thankyou for explaining all of that. Definitely surprised by the small sprue size, will have to look to that.

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว

      Jack, Yes most people (particularly old time foundrymen) look at that small sprue size and exclaim that the casting would never run - WRONG!. But look when they pour - a small stream (just like through my sprue) but down a big hole, flow rate is the same but mine is largely turbulence free. Try it for yourself and see just how fast metal will go down a properly filled small tapered sprue..... Martin

  • @ravindran8761
    @ravindran8761 11 หลายเดือนก่อน

    You are a great professor.

    • @olfoundryman8418
      @olfoundryman8418  11 หลายเดือนก่อน

      ravindran.... Thank you..... Martin

  • @skt2287
    @skt2287 3 ปีที่แล้ว

    Great explanation. Thank you so much for sharing.

  • @OldIronShops
    @OldIronShops 3 ปีที่แล้ว +1

    Great content as always Martin thank you.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Old Iron. I am glad that you liked it... Martin

    • @CraigLYoung
      @CraigLYoung 3 ปีที่แล้ว

      Dang! You're still alive?

  • @juho6837
    @juho6837 3 ปีที่แล้ว

    That was very good explanation. Thank you.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Juho, I am glad that you liked it... Martin

  • @Cleav727
    @Cleav727 3 ปีที่แล้ว

    Outstanding, absolutely nothing else out there that I have seen that can explain this so well, you have a real knack for teaching. I’d love to see how you calculate your sprue dimensions if you get the chance!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Max, Thank you for saying so but in truth I have never fancied myself as a teacher and the thought of standing in front of a class of sprightly cheeky teenagers for example fills me with dread, follow up coming.... Martin

    • @Cleav727
      @Cleav727 3 ปีที่แล้ว

      Olfoundryman yes I can understand that! Looking forward to the follow up.

  • @tinayoga8844
    @tinayoga8844 3 ปีที่แล้ว +2

    Yes, please show us how we can calculate the sprue profile. I really appreciate you making these videos for us to learn from.

  • @terryvanbrug
    @terryvanbrug 2 ปีที่แล้ว

    This all makes a lot more sense now, thanks!

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว +1

      Terry, I am happy that it has been helpful - now all we have to do is get everyone to adopt this technology and sadly there are a lot of "old hands" out there who refuse to 😱.. Martin

  • @gayemcphee2150
    @gayemcphee2150 3 ปีที่แล้ว +1

    Very good informative video. Could you add a picture of the casting so we can see the shape of the finished sprue and pouring basin please.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Gaye, Will include a photo in video on sprue sizing... Martin

  • @johngrant5749
    @johngrant5749 3 ปีที่แล้ว +2

    Yes please. Intrigued to know. Thanks for the video very interesting and informative.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      John, Glad the video was of use, Follow up now in planing but it will take a while.... Martin

    • @johngrant4902
      @johngrant4902 3 ปีที่แล้ว

      @@olfoundryman8418 Look forward to seeing it Martin. I'm a good way off doing my own casting yet anyway.

  • @__austrianoldboy_9861
    @__austrianoldboy_9861 ปีที่แล้ว

    Thank you for sharing the basics!

    • @olfoundryman8418
      @olfoundryman8418  ปีที่แล้ว

      Austrian, Sharing is my pleasure. May I suggest that you make up a simple loop on a shaft pouring shank - so much easier and more controllable that using the lift out tongs..... Martin

    • @__austrianoldboy_9861
      @__austrianoldboy_9861 ปีที่แล้ว

      @@olfoundryman8418 Thanks!

  • @Volcker1929
    @Volcker1929 3 ปีที่แล้ว +2

    That was very interesting, thank you.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Volcker, I am glad that you liked it... Martin

  • @handsofrhythm3415
    @handsofrhythm3415 3 ปีที่แล้ว

    Would love to see the calculation video!!!!
    Might be an idea to put a link to your pouring basin .stl file in the description of this video.
    I found actually having an example there in my hand to copy provided a world of help.
    (Thank you again for that Martin)
    Great to see you pushing out more videos, I'm hungry for more, almost watched the lot so far and am rewatching many of them too. So much info, not just in the videos, but there are endless gems in the comments.
    Hope your health is impoving sir.
    Cheers mate
    Jaime

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Jamie, I agree that one in the hand makes it easier to see what needs to be done and we could (should) put a link to the STL files but unfortunately I have discovered a fault in those files in that the radii on the ridge are not all they should be. Even so I guess they do give the general idea.The friend who did the file work and then the drawing and printing had a lot of trouble with it in getting things to blend well I am not sure that I am game to ask him to give it another go with more correct radii but I might put it too him and see if he explodes or not 😊. Health is at least stable and thnk you for asking.... Martin

  • @RamoKaro
    @RamoKaro 3 ปีที่แล้ว

    Muchas gracias por sus videos, son increibles, thanks.......

  • @fredio54
    @fredio54 2 ปีที่แล้ว

    Great demonstration, thank you very much. Flowering Elbow sent some of us over, me included. Appreciate your wisdom and the no nonsense way you share it. All makes perfect sense including the inside radii and outside square corners being fine. When practical experience matches hydrodynamic theory :-)

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว +1

      Fredio, Bless flowering elbow. There are times when doing everything exactly right is virtually impossible, particularity when we are working with small moulds. Fortunately the need for perfection is less with smaller work as metal velocities are lower in lower moulds. I guess its a question of knowing which corners can be reasonably cut and which can't. Even so we should strive to get all things as "right" as possible as that gives our castings the best chance..... Martin

    • @fredio54
      @fredio54 2 ปีที่แล้ว

      @@olfoundryman8418 I am very glad that you're still alive. I had seen the last upload time and guessed the worst. I lost a great photography youtuber in the UK a year or so ago and actually cried. The relationships formed "in the comments below" are very real if you let them be and put the work in. Thank you sincerely for your reply and I meant what I said above. Cheers! :-)

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว +1

      fredio, Cry not for me my friend - well, not yet anyway 😊. Ill health does prevent me from making active type videos - nothing terminal, save old age itself of course, just bloody debilitating - very frustrating! I do hope to have a sort of talking head video (without the head) coming out shortly. Its sort of an exposé on faults I have seen in TH-cam casting videos using snapshots and even short excerpts that I have - ahem - acquired from other (unnamed) people's videos. I expect some heated debate so keep your fire extinguisher handy😊 - should be fun!... Martin

    • @fredio54
      @fredio54 2 ปีที่แล้ว

      @@olfoundryman8418 You don't have to be shy about using other's clips like that - that's 110% fair use, journalistic in nature, even, a commentary on what's shown - do it, and do not feel bad save for embarrassing the original uploader :-D If they're good people they'll appreciate the learnings more than hate the shame.

    • @olfoundryman8418
      @olfoundryman8418  2 ปีที่แล้ว +1

      Fredio, While I don't feel bad about taking snapshots etc I do anticipate a bit of a reaction from viewers. I will not be mentioning any names save for three youtubers who I mention as people who have a good idea what they are doing and who are worth watching. I have tried to pick older videos that were not that popular so it would be less likely that viewers would know who the you tuber concerned was - unfortunately this was not always possible so many will realise which video and therefore whose video the various clips came from. Many youtubers have a very loyal fan base and to even hint at criticism is to invite quite a fierce response. I have seen this in the past when one TH-camr had a bit of a go at Myford (justifiably so, I might add) but all hell broke loose. Not only in the comments but also across a forum or two. I have a couple of shots taken from his videos - not easy to recognise as his (hmm, maybe) but no doubt someone wil make the connection so it could be a bumpy ride - Bring it on I say. Its still a few weeks away as it is taking forever to get 70 or so snapshots assembled into a video and then all narrated - Oh, how I hate doing narration! It just takes forever - not to get it right for that is impossible - but just to get it passable.....Martin

  • @viscash3606
    @viscash3606 3 ปีที่แล้ว +1

    Yes please …….. a sprue calculation video and maybe the theory / theories behind runner design too.

  • @Sodabowski
    @Sodabowski 3 ปีที่แล้ว +1

    Loving your videos as always. I’m always eager to see more, even though I wasn’t long to understand the huge leap forward that what you preach gives. Thanks heaps for making these videos and sharing your knowledge and experience!

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว

      Soda, My pleasure and follow up now in planing but it will take a while.... Martin

  • @smallcnclathes
    @smallcnclathes 3 ปีที่แล้ว +3

    Oh dear, have you seen the numbers wanting the follow up video? I think some drawings will be required, I have not much else to do at the moment!

    • @russelldold4827
      @russelldold4827 3 ปีที่แล้ว +1

      I love to see this sort of collaboration, where the strengths of others unselfishly magnify the effectiveness of the final result.
      I often wonder what the electricity world would look like if truly altruistic contemporaries of Nikolai Tesla had helped him, instead of the grabbing bankers who drove him to his paranoic secrecy.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      SCL, Yes I have - guess I stuck my neck out and got what I asked for? What is it they say in the army "never volunteer"... Martin

  • @ydonl
    @ydonl 3 ปีที่แล้ว +1

    I've watched all of your videos from the beginning, some of them more than once. I appreciate your skill and knowledge as a foundryman, but I also observe that your teaching skills have steadily improved throughout as well! This was an outstanding educational video -- thanks for the work you put into it.
    LOVE the slow-mo. Really, really interesting and enlightening.

    • @olfoundryman8418
      @olfoundryman8418  3 ปีที่แล้ว +1

      Phreadrick, Its interesting actually, at first I was most reluctant about speaking during my videos, I guess and embarrassed shyness might describe my feelings but as time went by I became much more comfortable. Perhaps it is this change that you have picked up on. I always knew that speaking was important because without it one big way of passing knowledge on is missing. At times slow mo is a very good technique. Thank you for your comment and thank you too for the views.... Martin

  • @jennifufu6454
    @jennifufu6454 11 หลายเดือนก่อน

    Wonderful video, thank you very much!

    • @olfoundryman8418
      @olfoundryman8418  10 หลายเดือนก่อน +1

      jenniful, My pleasure.... Martin