DIY Cargo Bike - Turning an old mountain bike into a cargo hauler

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  • เผยแพร่เมื่อ 5 มี.ค. 2017
  • DIY project documenting the transformation of a Gary Fisher 26" steel mountain bike into a cargo bike similar to a Surly Big Dummy, Xtracycle, or Yuba. The original frame was extended using parts from two donor frames and some thin-walled steel tubing. The bike is finished with custom wooden fenders, running boards, and cargo deck.
    The bike isn't light, but not as heavy as you would expect. It is about 15 lbs more than the original mountain bike with all the added parts. It's a little slower to get up to speed than my commuter bike, but cruises along nicely. The 3x7 (21 speed) drivetrain is very durable and has plenty of range.
    The overall project cost was about $180. It was a fun project with a great result.
    One important detail: the name of the bike is Blue Steel. :)
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ความคิดเห็น • 125

  • @fraaggl
    @fraaggl 2 ปีที่แล้ว +8

    1:20 small tip : you can attach a small string of wire slightly tighten at the extremities to determine by sight the alignements. The wire goes from the end of the rear fork to the pedal axis for example and the same on the opposite side in simetry, so you can see the angle made by the wire and compare them. I use this simple technique all the time it's very efficient.

  • @NotLeftarded1
    @NotLeftarded1 2 หลายเดือนก่อน

    Love this , my favorite color too . I'm a true blue Canadian.

  • @MoPoppins
    @MoPoppins 6 ปีที่แล้ว +5

    Great build, excellent job documenting and EDITING it all. Thanks to your sensibilities for flow, the pacing was perfect...video was only as long as it needed to be.
    I want to learn to weld, and when I do, a custom bike build's gonna be on my project bucket list! Thanks for a fun and inspiring video. :)

  • @johanstrom3271
    @johanstrom3271 3 ปีที่แล้ว

    I appreciate that you DON'T have music, when showing your creativity!

  • @e-bikecommuter6336
    @e-bikecommuter6336 7 ปีที่แล้ว +7

    Well done! Great build!

  • @dragster9886
    @dragster9886 7 ปีที่แล้ว

    awesome build love the paintjob

  • @kgeorgejunior
    @kgeorgejunior 5 ปีที่แล้ว

    Beautifully made!

  • @TekkamanBiker
    @TekkamanBiker 6 ปีที่แล้ว +9

    Nice project. People say there is no music in the video, but you can hear Rammstein in the end.

  • @alistersibley2155
    @alistersibley2155 7 ปีที่แล้ว +11

    Cracking job!!! Brilliant bike and a great film!!!

    • @samuelneil7490
      @samuelneil7490 3 ปีที่แล้ว

      Pro trick : you can watch movies at Flixzone. Me and my gf have been using it for watching loads of movies during the lockdown.

    • @sylashouston5093
      @sylashouston5093 3 ปีที่แล้ว

      @Samuel Neil definitely, been watching on Flixzone for since november myself :D

  • @mrgcav
    @mrgcav 3 ปีที่แล้ว +1

    Great job, The running boards are wild.

  • @Aaron-mx3bh
    @Aaron-mx3bh 7 ปีที่แล้ว +2

    Great video! thanks for the outtakes too...made me laugh!

  • @iainjones2881
    @iainjones2881 5 ปีที่แล้ว +1

    I really like it, I've been wanting to build one for a while but with the addition of an electric motor. you've given me the inspiration to build it many thanks.

    • @oscarpaisi4037
      @oscarpaisi4037 4 ปีที่แล้ว +1

      i get the same idea my friend. Ebike mtb deliver/ cargo is the future.

  • @unbearable9770
    @unbearable9770 6 ปีที่แล้ว +1

    Awesome video! A special thank you for NOT playing crappy techno music in the background. GoPro on the table saw was a nice touch. Now I do have to ask about a kickstand. I didn't see one and I really want a kick stand on my bike.

    • @MtbEngr
      @MtbEngr  6 ปีที่แล้ว

      It's funny how many people like the lack of music! I still haven't built a kickstand, but I should. Thanks!

  • @martinzgz23
    @martinzgz23 7 ปีที่แล้ว

    Great work!

  • @zackerylunde
    @zackerylunde 2 ปีที่แล้ว

    Looks great! Turned out awesome

  • @RKogi
    @RKogi 7 ปีที่แล้ว

    Well done man !

  • @selivokhin
    @selivokhin 3 ปีที่แล้ว

    Great project! thanks for inspiration!

  • @harveyboy45
    @harveyboy45 7 ปีที่แล้ว +2

    Awesome build. Simple straight forward. I'd like to see more details of your welding and alignment.

    • @eternaloptimist2840
      @eternaloptimist2840 4 ปีที่แล้ว +1

      You can make a really simple jig to hold the bottom bracket and rear axle parallel and at the correct height; everything else can be done by eye, with the assistance of a spirit level, a straight edge and a bit of string.

  • @leqin
    @leqin 7 ปีที่แล้ว +3

    Gary Fisher would be proud of you. There is nothing Gary likes more than someone making a bike useful. Anybody saying anythingelse is as unknowing as all those idiots who say you shouldn't put Campagnolo on Specialized... guess what brand bikes they use in the Campagnolo research center :.) just across the road from the main factory.
    Well done and really useful video.

    • @MtbEngr
      @MtbEngr  7 ปีที่แล้ว +2

      Thank you. There's quite a few different sources of steel in the bike including an old road bike and part of a headboard (really thin salvaged tubing). It was all pretty much the same alloy. It's always good to put old junk to good use.

  • @paul1153
    @paul1153 7 ปีที่แล้ว

    Cool build.

  • @arad4912
    @arad4912 6 ปีที่แล้ว

    Fantastic, it took some skills and tools and place to work,it seems like much, much more than only $180 but still very good job.

  • @joopmoto9416
    @joopmoto9416 5 ปีที่แล้ว

    Great Project

  • @carljansevanrensburg2440
    @carljansevanrensburg2440 7 ปีที่แล้ว

    Nice build

  • @guspompa3283
    @guspompa3283 4 ปีที่แล้ว

    Excellent I have this new idea good job keep making more projects

  • @andressalas4266
    @andressalas4266 7 ปีที่แล้ว +6

    Dang! I wish I knew how to weld. Only a woodworker, for now.😉. Awesome job man!!👍🏽👊🏽

    • @dickflinghammer7643
      @dickflinghammer7643 5 ปีที่แล้ว

      Same here but I welded in high school. I build awasome stuff no excuse not to by a welder for me anymore

    • @eternaloptimist2840
      @eternaloptimist2840 4 ปีที่แล้ว

      You could probably make the whole back end out of plywood with a few steel plates for mounting, and bolt it to an unmodified frame.

  • @ramingo.craftsman
    @ramingo.craftsman 7 ปีที่แล้ว

    beautiful!!

  • @DivineMisterAdVentures
    @DivineMisterAdVentures 4 ปีที่แล้ว

    Your "documentary" is really a treasure!

  • @thornwarbler
    @thornwarbler ปีที่แล้ว +1

    Grand job, mate.

  • @1MasterLi
    @1MasterLi 7 ปีที่แล้ว

    Awesome proyect

  • @bikefzx2132
    @bikefzx2132 7 ปีที่แล้ว +1

    Nice project. I tried to make a cargo bike years ago but just didn't finish it. Brazing took too long and I simple gave up. (Project videos on my channel) I made a tandem too and am now thinking of converting a tandem I made to a cargo bike like yours - Thanks for the ideas.

    • @MtbEngr
      @MtbEngr  7 ปีที่แล้ว

      My original plan was simply to buy an old Schwinn tandem and make it convertible between tandem and a cargo bike. Simple and cheap, and those old tandems are classics.

    • @bikefzx2132
      @bikefzx2132 7 ปีที่แล้ว

      I had the chance to ride a tandem with a girlfriend 25 years ago and jumped at it. Shouldn't have because we just didn't go anywhere with that noodley frame at fat tires. But it would be perfect as a cargo bike and convertible is always good.

    • @unbearable9770
      @unbearable9770 6 ปีที่แล้ว +1

      Hey, I really want to see a tandem cargo build. Somebody do that.

  • @karolthiesen4707
    @karolthiesen4707 6 ปีที่แล้ว

    I really want to make a longtail bike with my everlast welder. A longtail would be so useful for me.

  • @Bikemaddad
    @Bikemaddad 7 หลายเดือนก่อน

    That is next level man. Legendary

  •  7 ปีที่แล้ว

    Nice stuff

  • @oldbaldfatman2766
    @oldbaldfatman2766 6 ปีที่แล้ว +1

    May 31, 2018---Outstanding job, but how does it perform on a dirt trail?

  • @kirtottosen5924
    @kirtottosen5924 4 ปีที่แล้ว

    Nice job.

  • @johnfitbyfaithnet
    @johnfitbyfaithnet 4 ปีที่แล้ว

    Nice job

  • @elijahf111
    @elijahf111 6 ปีที่แล้ว

    dont know what u think a mountain bike is but that looks sick!, guud jub

  • @dconsiuc
    @dconsiuc 3 ปีที่แล้ว +1

    Looks great! I have no idea what is going on and I feel totally incompetent, but it looks like such a great idea! Where does one even learn these skills?

  • @markifi
    @markifi หลายเดือนก่อน

    so nice!

  • @RobBastien
    @RobBastien 6 ปีที่แล้ว

    Great job. How is it holding up?

  • @Jazzmarcel
    @Jazzmarcel 5 ปีที่แล้ว

    Excellent!.........

  • @MH-cj1gz
    @MH-cj1gz 7 ปีที่แล้ว

    what type of paint did I you use and the color of blue is it? Awesome build

  • @Akkendran
    @Akkendran 7 ปีที่แล้ว +4

    Really nice project, just one question: How did you bend the wood and made it stay in shape for the fenders?

    • @MtbEngr
      @MtbEngr  7 ปีที่แล้ว +4

      I steamed the wood and bent it around a form. Once the wood dried, it maintained its shape. Making the mounts for the fenders was much more of a challenge, but I ended up using zip ties to the frame and welding custom metal U frames to support the back of the fender.

  • @adijayaification
    @adijayaification 6 ปีที่แล้ว

    Inspiring

  • @alexismalafosse6784
    @alexismalafosse6784 3 ปีที่แล้ว

    Very good job !!! Very cheap !! Very nice !!!

  • @thepianotromboneguy
    @thepianotromboneguy 4 ปีที่แล้ว +2

    to be honest the pricing would have been a bit off - the tools used to weld, cut, etc. were not taken into account when stating the final cost. Otherwise this is great, an excellent way to make something useful out of cheap, regular things!

  • @leftcoastminis
    @leftcoastminis 7 ปีที่แล้ว +2

    this is rad, how much does it weigh?

  • @conerblaine7876
    @conerblaine7876 7 ปีที่แล้ว

    I also have a question about the initial extension piece that you welded to the bottom bracket/chainstay area. Did you add/weld a square piece to that extension piece for better contact points to weld and then grind them down to shape?

  • @neta1538
    @neta1538 3 ปีที่แล้ว

    well done!! is it still running and in frequent use?

  • @grindz145
    @grindz145 7 ปีที่แล้ว

    sweet!

  • @61tree_VR_Gliding
    @61tree_VR_Gliding 6 ปีที่แล้ว

    Awesome job!

  • @myvicariouslife4012
    @myvicariouslife4012 4 ปีที่แล้ว

    Very interesting...but can u manual with it?

  • @nathanmichels1252
    @nathanmichels1252 7 ปีที่แล้ว +3

    Great Build, What kind of welding did you use?

    • @ameraldas3641
      @ameraldas3641 5 ปีที่แล้ว +1

      sounds like mig to me could be flux core

  • @greggsaunders3246
    @greggsaunders3246 7 ปีที่แล้ว

    Very cool. Do you have anymore detail on the fenders? That could be a cool project for my around town bike.

    • @MtbEngr
      @MtbEngr  7 ปีที่แล้ว

      I may have to do a video on making fenders sometime. Next time I need another set...

  • @unbearable9770
    @unbearable9770 6 ปีที่แล้ว +1

    I've watched this a few times. The running boards are removable, correct? It looks like they are mounted on tubes that then slide into the main frame of the cargo rack.

    • @MtbEngr
      @MtbEngr  6 ปีที่แล้ว +1

      Yes, the intent was to make them fairly easy to remove and to be able to add different attachments in those tubes such as a sidecar or mounts for hauling different things. I've only used it with the running boards so far.

  • @LatinDanceVideos
    @LatinDanceVideos 4 ปีที่แล้ว

    What size tubing are you using?

  • @alessiozago
    @alessiozago 7 ปีที่แล้ว

    Grandioso!

  • @janbolek762
    @janbolek762 5 ปีที่แล้ว

    Good idea. One question about weigh ? kg ?

  • @sanyaveloshahta
    @sanyaveloshahta 5 ปีที่แล้ว +1

    Sir what is the weight of your truck?

  • @raijin7707
    @raijin7707 4 ปีที่แล้ว

    interested in making me one that supports 26 in wheels? What sounds like a fair price?

  • @surferboycoolable
    @surferboycoolable 5 ปีที่แล้ว

    How does this dude have such a tidy workshop!

  • @scottthomas7571
    @scottthomas7571 5 ปีที่แล้ว +1

    I love the fact that I now know I can weld up a bike with my everlast welder. Cargo bike here I come!

  • @christianalfonsoreysokolov2739
    @christianalfonsoreysokolov2739 7 ปีที่แล้ว

    bery cool man, i was dreaming for a bike like that, but how many kilos it weights?

    • @MtbEngr
      @MtbEngr  7 ปีที่แล้ว +1

      Not too sure, probably 45 lbs or so with the fenders and wood rack: ~20 kg. It cruises nicely.

  • @conerblaine7876
    @conerblaine7876 7 ปีที่แล้ว

    Did you leave the seat stays notched with that extended piece welded at the seat post adding the structural support? Great job by the way!

    • @MtbEngr
      @MtbEngr  7 ปีที่แล้ว

      Thanks! I welded the notch closed once everything was aligned.

  • @panamacz98
    @panamacz98 7 ปีที่แล้ว +2

    did you use mig welder or flux core?

    • @MtbEngr
      @MtbEngr  7 ปีที่แล้ว +3

      I currently use a Hobart Handler 125 set up for flux core. Flux core works well for infrequent usage and it makes very nice welds with the right technique. It's a great little welder.

  • @command0z
    @command0z 2 ปีที่แล้ว

    Roughly how wide across (and long) did you make your cargo rack?

  • @josephdupont
    @josephdupont 6 ปีที่แล้ว

    I would make a camper bike.. not a trailer.. you can use that corofoam for the sides to save weight.

  • @chewa1983
    @chewa1983 4 ปีที่แล้ว +1

    Rammstein in the end ;-)

  • @mrjodoe
    @mrjodoe 3 ปีที่แล้ว

    steel frame 25CrMo4? Do you have at least ER70 or higher filler Material?

  • @command0z
    @command0z 2 ปีที่แล้ว

    Great video! When you notched the seat stays to bend them to the correct angle, did the back brakes still align properly?

    • @MtbEngr
      @MtbEngr  2 ปีที่แล้ว

      Thanks! Yep, all close enough. Needed to make some final adjustments to the brake pads like any bike, but there's plenty of adjustment range in those pad connections.

    • @command0z
      @command0z 2 ปีที่แล้ว

      @@MtbEngr Thanks! This video is hugely helpful. We really appreciate you putting it together!

  • @josesoto9099
    @josesoto9099 6 ปีที่แล้ว

    You probably get a good workout hauling with that water jug full

  • @thomassteenerson7226
    @thomassteenerson7226 2 ปีที่แล้ว

    Do you build them if so what would you charge for labor on top of the price

  • @Pushyhog
    @Pushyhog 6 ปีที่แล้ว +5

    Do it in fat tire now. And put a bafang on it.

  • @apmdri
    @apmdri 2 ปีที่แล้ว

    Mande um Brazil! Urgente! Eu preciso!

  • @joelongstaff7601
    @joelongstaff7601 6 ปีที่แล้ว

    Well done mate.Take someone else s hand off and make them useful again. I went to the dump and draged home three old bikes.Hopefully To replicate,ha ha, what you've done.Next a trailer.

  • @fudk_off1312
    @fudk_off1312 4 ปีที่แล้ว

    why not start with a tandem bicycle frame?

  • @wesslee9060
    @wesslee9060 3 ปีที่แล้ว

    Why didn't you use the bike with the suspension fork!!!!!!

  • @schutztruppe
    @schutztruppe 6 ปีที่แล้ว +3

    10 thumbs down??????????????? haters !!

  • @jamesellis5549
    @jamesellis5549 6 ปีที่แล้ว +3

    next time paint a straight line on your work table,that way you can align all the frame components in reference to it and screw or clamp parts down before welding

  • @firstalexey
    @firstalexey 5 ปีที่แล้ว

    HOW MANY WEIGHT BIKE?

  • @zoltizolti3165
    @zoltizolti3165 3 ปีที่แล้ว

    welding machine tipe?

  • @iWonderOfficial
    @iWonderOfficial 7 ปีที่แล้ว +1

    Now put cushions on the back and have a tea party while riding

  • @cup_and_cone
    @cup_and_cone 7 ปีที่แล้ว +4

    That rear luggage rack is way overbuilt. I think the rear wheel*s* will go long before the frame!

  • @fudk_off1312
    @fudk_off1312 5 ปีที่แล้ว

    why didn't you just use a tandem bike?

  • @firstnamesecondname3647
    @firstnamesecondname3647 5 ปีที่แล้ว

    Rammstein ✊

  • @apmdri
    @apmdri 2 ปีที่แล้ว

    🇧🇷?

  • @ericmiranda9841
    @ericmiranda9841 6 ปีที่แล้ว +2

    Nice 70 pounds bicycle......

  • @gabrielgomescunha
    @gabrielgomescunha 5 ปีที่แล้ว

    Overcomplicated but good work anyway

  • @justinbarney6286
    @justinbarney6286 6 ปีที่แล้ว +1

    What I've never been able to understand, is why so many people paint their bikes a dark color ...black, blue, etc. Personally? --a seen cyclist, is an alive cyclist, so it's with that in-mind I'd go with(excuse my spelling) fluoresent colors and/or(3M) reflective paint.

  • @fudk_off1312
    @fudk_off1312 5 ปีที่แล้ว +1

    in a world where the tandem bicycle was never invented

  • @MtbEngr
    @MtbEngr  2 ปีที่แล้ว

    Who thinks I should upgrade this to an ebike using random old electrical parts?

    • @Leavemykindalone1154
      @Leavemykindalone1154 8 หลายเดือนก่อน

      Thicker the better
      Sell them locally $1000
      Make sure it can hold 440lbs
      Long periods of time weeks of of heavy weight

  • @otheremail123
    @otheremail123 3 ปีที่แล้ว

    You could sell those.

  • @mrMacGoover
    @mrMacGoover 5 ปีที่แล้ว

    It's ugly but it works!

  • @quoththeraven3985
    @quoththeraven3985 4 ปีที่แล้ว

    180$ plus labor = 1800$..lol

  • @myjuancarlosavellanedadiaz9984
    @myjuancarlosavellanedadiaz9984 5 ปีที่แล้ว +1

    Noooo Gary fisher bike ruined!!! But I can't see all video

  • @pefp2008
    @pefp2008 6 ปีที่แล้ว +3

    The build is cool and all, but what happens when you don't have the tools?

  • @Metal-Possum
    @Metal-Possum 7 ปีที่แล้ว +2

    Did you just hack up a Gary Fisher and attach parts of a Diamond Back to it? You're not supposed to mix different quality brands like that, Gary Fisher himself ought to slap you for that.

  • @bicycleandrccars568
    @bicycleandrccars568 4 ปีที่แล้ว

    shit no sounds. not good