The experience you had tearing it down, thinking through the process of how it must work, speculation and confirmation is a highly rewarding result. Thank you for bringing us along for the trip.
As the Rental Manager for a large forklift dealer in Australia, I take my hat off to you mate for your diligence and systematic approach to trouble shooting your way through, as some of the other commenters have stated. TVH will be your best bet for parts. These Toyotas albeit an older model are still very serviceable and easy enough to source parts for, if you rebuild that trans and look after it, it’ll damn near go forever. These older basic machines are bloody robust and nice and relatively easy to work on. Well done fella !!!
Thank! That means a lot! I was very surprised to see how simple these machines are! I have been ordering a bunch of parts from TVH, so thanks for the suggestion! Everyone seems to love these old Toyotas! I'm hoping to get a lot of hours out of it! I have a new appreciation for all the techs out there working on these machines!
I’m been a forklift mechanic in Australia for 15years yeah sure I knew a few quicker ways to sort your job. But I thoroughly enjoyed watching this. You have an exceptional brain for tackling problems like this.
I build transmissions on the side. When a transmission has been subjected to water, the paper friction material will break down or delaminate from the plate. When gaskets are very brittle and hard to remover with a scraper, that is evidence one has been extremely hot. Great work. Good video.
Well you had it worked out in theory really well. Yes the piston came so far it tipped and jammed. Every fibre disc destroyed. You must clean every hole out in the transaxle. When putting it all together. I do this type of work myself but never a forklift. I learned at your cost today. Thank you for sharing this experience. I have complete respect for your study and analysis of the machine. Impressed with that hoist too. We can see it flexing. Great effort you put in here. Well done man.
Thank you! I'm glad you were able to learn from the video! So far it's been a fun project to diagnose and figure out. The hoist did a great job! Pushed it to it's limits.
I think water got adsorbed in the friction material then the heat of the spinning disks expanded the water into steam. And let part of the material lose from the disks that travels around in the assembly until it gets stuck on one half of the disks. So you have one thicker side and a thinner side. This could also wedge the pressure plate. Water would be the main culprit.
Parts for that forklift can be found thru any equipment rental yard or forklift dealer via a company called TVH. It should have all the aftermarket parts for your forklift. Also the hose that you shortened at the beginning of the video has failed, it is soaked with propaline ( what make propane stink), will be full of pin sized holes that cause you headaches. Replace it with heater hose…. Good Luck!
This is gold! Thanks! I was able to find about 90% of the parts through a website called liftpartswarehouse.com. You're dead on, every part except for a few had packing slips with TVH on it. Appreciate the info on the hose. It seemed extremely soft when I cut it. I'll definitely get it replaced!
I have one of these lifts. The other guy is correct. Parts aren’t an issue. All the hydraulic seals are available aftermarket. Don’t pay Toyota prices.
I have one of these lifts. The other guy is correct. Parts aren’t an issue. All the hydraulic seals are available aftermarket. Don’t pay Toyota prices.
I will be eagerly awaiting part 2! I have driven forklifts for many years, but never did much maintenance. It's a lot of fun watching someone else tear one apart.
Came across your channel by luck and as a motorcycle mechanic I had great joy watching something like this torn apart and rebuilt. Subscribed just from this video. Good job dude
im upset you dont have more followers. you deserve the attention . first time stumbling on your channel but im here to stay, and the fact that youre doing this all alone! good luck to you brother !
Really appreciate this! Growth has been slow but it's been a fun ride! Just going to keep on trying to make some good videos! Hopefully the subscribers will keep on coming!
Oh I knowww! I went all out ordering the parts for it hoping it would work out. I was so ready to take it straight to the scrap yard if it didn't though!
Yea sir, i was just gunna same the same, im a forklift technician and you best bet you will need equipment to fix equipment you got some balls for doing it on your driveway tho give you props
If you have a hoist and a trans stand you can drop them out the bottom, however how this fella managed to do it with some really rudimentary tools and diligence was outstanding.
I just found a Datsun FG105 forklift in my area for $800. It is propane and runs and lifts good, but it will not move, because the pinion and ring gear in the differential are bad. It lifts 5000 lbs and it has dual tires on the front.
Fantastic video, bro! I start working for the company that some users mentioned and I was watching this video to improve my knowledge of forklift mechanics. And you helped me a lot! Great project! Greetings from Brazil my friend 🟡🟢🔵
I have the same forklift. Mine is a FGC45. Which means it’s the 10k lbs capacity. Same basic Forklift. The back counterweight is 6500 lbs on mine. If you do scrap yours , I would gladly by some parts off yours. Like the seat, and some other tidbits.
Great job! I think you nailed the drive problem. Regarding the contamination of the transmission fluid, have you confirmed that it is indeed coolant and not water? Rain water can enter through a transmission breather vent if there is one. If there was a radiator leak, I would expect to find ATF in the cooling system vs coolant in the transmission as the transmission cooler is normally under greater pressure than the engine coolant, so if there was any leakage between them the fluid under greater pressure would flow into the fluid under less pressure, which is typically how it goes with engine oil coolers. Now, you can absolutely have coolant go into the transmission cooler through heat cycling, when the engine is off and the hot coolant maintains pressure while the transmission lines do not, but you'd see mixing on both sides at the very least. I reccomend you have the radiator and cooler pressure tested, and you can send off a sample of the ATF for analysis where glycol would be a marker. Looking forward to seeing how it plays out!
Appreciate you taking the time to type all this out! I never did confirm where the water was entering the transmission. The original radiator was in pretty rough shape and I saw some corrosion on the outside that looked like it was caused by a leak. I just assumed that it would be damaged internally as well. The transmission has a breather and filter that sits right on top of the housing by the spools. It's very possible that water entered it this way. It did look like the lift was sitting outside for some time. What you're saying about the coolant and the ATF makes perfect sense to me that you would see mixing on both sides. I didn't even think about the high pressure of the ATF overcoming the pressure of the coolant. The coolant looked fine and I did not notice any oil in it. I know there was a couple of mechanics attempting to fix it before I got my hands on it and it looks like they changed out some of the fluids. So it's hard to say what they actually did to it. Appreciate all the help! I'll definitely look into having the radiator tested before putting it back in!
As a forklift tech doing the axle shafts can suck they don’t make a socket for the Retention rings in the axle so you have to use a chisel kinda stupid design but as you talk to techs tell all tell you the same thing! But sick job so far man! Awesome work! Also if you have a bell forklift in your area they are a Toyota lift dealer and can source parts for you!
Ahhh ok. Seems crazy to me there's no tool to do this. There has to be tons of these forklifts out there! Seems like they would have created one lol glad to hear this is normal though! Appreciate the support and info! I'll look to see if there's a bell in my area. I have a new appreciation for all the forklift techs now!
if/ when you get it going, plan on replacing the mast lift chains and hoses. if those chains break, bad shit happens fast. also, always try to unbolt the torque converter before splitting the transmission. by doing it the way you did puts stress on the front pump.
Thanks for the info! Yeah, looking back you're 100% correct, should have unbolted the torque converter first. When I reassemble it, I'll be sure to do the opposite and bolt it once the engine is attahced to the transmission. I'll know for next time!
I feel bad for you having to change the filter on that Subaru. They put the filter in the worst location lol. My parents both have legacy’s a 12 and a 13 and I have an impreza with the same engine. Youd figure I’d buy a socket
Yeah no kidding. "Robby Leighton" youtube channel just paid $5000 for an engine rebuild on his old Toyota forklift. He regrets it now, since most people bought a skid steer with pallet forks to replace them and now most people are replacing their the skid steers with telehandlers instead. That is why you find so many old forklifts for $800 nowadays. Time marches on.
Well done lad, I really admire your enthusiasm to have a go. No one ever learnt anything from doing things they know. I think you’re going to get out of this pretty cheap and have a good forklift at the end. Could you imagine the cost of paying a dealership to do it. 😮. Cheers mate, Stuart 🇦🇺
Thanks! I hope you're right! I know that I'm going to have to put some money into it, but I believe I can get it running fairly cheap. I don't even want to think about how much that would cost! I don't think I could justify paying someone to do the work. Would probably make sense just to purchase another one!
@BustedBeaters yes. It does a very good job. You can pour it in a bucket and soak the part for some time and it will remove the rust. It can be reused multiple times as well.
@@BustedBeaters I agree, it works very well and you can reuse it. I use it often, it's not a harsh chemical. You can submerge a pair of rusty pliers in it with polymer grips and it will not dissolve the polymer. It's available at Harbor Freight and the cost is reasonable. Good luck with the rebuild and look forward to future vids.
As an ASE certified tech whos also rebuilt a shit load of transmissions, well done man. Btw, pulling the engine and transmission out of a forklift looks so easy compared to a car or truck haha.
I love your attitude. Fearless. Never pulled an engine, and you pulled it. The logic you apply along with the research and finally the education you provide is top quality. Remember - if another human built it, so can you.
if you take the drums off make sure to replace the hub seal as they are only one time use also transmission levels are usually meant to be checked when the truck is running we typically use TVH for parts
Congratulations, a very neat logical breakdown and mission completed, writing this without knowing if the intercooler is leak tested, water is the culprit defiantly, whether it’s weather or coolant ? I suggest maybe corrosive tap water to blame? Cheers fella
I think you've found the main issue. Hopefully you can find all the parts you need. I'd take the rad to a rad shop and have it pressure tested before you condem it.
I've love your deal on the fork lift. I always wanted one to lift things up quickly table height, for easy working on things that would of been down on ground level. Plus a lot of other uses on a farm.
i've rebuilt the transmission in my ford fusion before. the forward piston seal broke. its always worth going through he whole thing and replace anything worn. if i just replaced the pistons i wouldn't of seen that my overdrive clutch was burnt. i hope you were more thorough with the forklift transmission than just the forward & reverse clutch pack.
Love your tenacity,something not many have anymore,,looking forward to see if you fixit but i know you have,i was on tenterhooks whilst you pulled the big stuff off as its those moments that flash back in your life as you lay in bed after waking up and checking you still have all your bodybits attached and it was just a bad dream😂
Enjoyed the video, I'll subscribe and keep a eye out for new content. I've never had a Transmission apart but makes sense it went bad if there was water and i agree with the radiator as the cause.
I would personally just throw some new clutch disks in it, clean and flush the whole trans fluid system and I’m sure it will work. That stuck plate was the problem, the clutch disks were the cause.
omg, the bumper jack being used like a come-along ... like they weren't a ankle/nut buster before... NGL I'm going to remember that, i'd never thought of that and I bet that would come in handy.
I've operated these Toyotas for at least a decade back in the day and have messed around with them. They are virtually bulletproof, listen to that engine purr propane makes engines last. I've never messed with the tranny but always assumed it used a hydraulic clutch as I'm constantly riding the clutch to distribute power between hydraulic power and between forward/reverse and have never burnt a physical one out, whatsoever
Yeah I never really knew about them either until this one. Really rather simple at the end of the day. That's great to hear! I'm hoping to get a lot of use out of this one!
I have a Mitsubishi FGC25N. It's sorta the same, 4500 lb capacity but anyways, my transmission is slipping slightly. One day I'm gonna have to pull the transmission and it won't be fun
No. Not fun at all! It's quite the project. I know there's some additives that's can help slipping transmissons. May buy you a little more time before the rebuild
@@BustedBeaters So are all these transmissions around 4K to rebuild? mine is from 2007 and it has 15K hours on it. I want to pull the engine and transmission but if its gonna be 4K then forget it lmao. In my manual it says that I have to remove the steering column. And it also says you cannot remove the engine first then the transmission last. Why is that? Also keep up the videos, It really helps rookies like me who don't know what their doing lol
Have you tried changing the fluid? On my 06 Impala with 200k miles on it, I changed the fluid from a dark brown and it never had issues after that. Yeah, it’s not a forklift, but that transmission was infamous for issues and such a simple operation fixed my issues. Also make sure that the transmission is full and not low.
@@Jman116Films Tried changing the fluid. same results, Apparently there's a transmission filter but I cannot find it anywhere, The towmotor also has 15K hours on it, It also slips bad when its cold. You really gotta rev it to get it to go.
This is interesting. Not sure how much a transmission would cost for your machine. I ended up getting the parts from a company called Joseph Industries out of Ohio. You could always give them a call and see what the cost would be. They were nice to deal with in my experience. Your steering column must sit above the transmission. I'm not sure why you wouldn't be able to remove the engine and transmission separately. There must be a good reason though!
Interesting video. Manhandling that counterweight and that carriage that came down were dodgy as hell 😁 Still you get a lot done with limited means 👍 If you'd make longer video's about this content where you show more of the process (and the hardship😉), like a 1 hour video or so, I'd for sure watch that too 🙂 $400 for that forklift is a steal, especially as it looks like you can fix the transmission. I think it has sideshift too?
You're not kidding! Everything on this thing weighs so much! Concrete floors would make a massive difference too! The engine lift kept sinking into the asphalt lol Appreciate the advice! I'm still trying to find that happy place of keeping the videos fast paced but not leaving out too much of the details. I figured for $400 I couldn't go too wrong! You're correct. The lift has sideshift as well. It'll be extremely useful if I can get this thing running!
The symptoms you were having where a direction is permanently engaged is quite common on old British tanks. Usually it's a hydraulic directional control valve that is stuck.
Im so glad your video popped up. I gotta give you alot of credit for attacking this project. Great job . The footage you filmed is excellent. Cant wait too see the outcome. Thanks
@@BustedBeaters understandable, however, it was also an example of unintentionally perfectly executed slapstick humor, and as such, I did, very gratefully, accept the inclination to laugh out loud. P.S. Those things are great fun, I used to use two different ones in the old family business. One with a 30 foot boom, that had a slant six and a manual transmission, and later, a NIssan electric with some side shifting action. It was a 3 wheeler.
Hope everything goes well with your forklift project, but if the gas tank bracket is vertical it came like that from factory, I'll leave it like it was . There's a part's store called Total Source they have tons of parts for a lot of different old brands. I have worked on forklift for 17 years.
Yeah the propane tank is made for a horizontal tank. I'm planning on getting the correct tank for it. I'll be sure to check out total source! Thanks for the help!
Rebuild that thing, some new clutch discs and piston seals, clean up the rust, make sure the steel reaction discs are not coned too much or just replace them, she will run forever
The experience you had tearing it down, thinking through the process of how it must work, speculation and confirmation is a highly rewarding result. Thank you for bringing us along for the trip.
Appreciate you watching! So far it's been a great learning experience!
@@BustedBeaters seriously, its nice to see people tackling problems and using their critical thinking skills. 14:14 you got it haha.
@@BustedBeatersyou remind me with CEE channel.. keep it up man 🌹
@@BustedBeaters I loved this videos so i subscribed
As the Rental Manager for a large forklift dealer in Australia, I take my hat off to you mate for your diligence and systematic approach to trouble shooting your way through, as some of the other commenters have stated. TVH will be your best bet for parts. These Toyotas albeit an older model are still very serviceable and easy enough to source parts for, if you rebuild that trans and look after it, it’ll damn near go forever. These older basic machines are bloody robust and nice and relatively easy to work on.
Well done fella !!!
Thank! That means a lot! I was very surprised to see how simple these machines are! I have been ordering a bunch of parts from TVH, so thanks for the suggestion! Everyone seems to love these old Toyotas! I'm hoping to get a lot of hours out of it! I have a new appreciation for all the techs out there working on these machines!
I’m been a forklift mechanic in Australia for 15years yeah sure I knew a few quicker ways to sort your job. But I thoroughly enjoyed watching this. You have an exceptional brain for tackling problems like this.
Appreciate it! I would do things a little differently if I had to do it again. But that's how you learn!
I build transmissions on the side. When a transmission has been subjected to water, the paper friction material will break down or delaminate from the plate. When gaskets are very brittle and hard to remover with a scraper, that is evidence one has been extremely hot. Great work. Good video.
Oh awesome! Appreciate the info! I think it's safe to say the water delaminated the plates
This forklift project is why I am subscribing. I hope it goes well
Appreciate that! Working on the next video now! Thanks for the sub!
Well you had it worked out in theory really well. Yes the piston came so far it tipped and jammed. Every fibre disc destroyed. You must clean every hole out in the transaxle. When putting it all together. I do this type of work myself but never a forklift. I learned at your cost today. Thank you for sharing this experience. I have complete respect for your study and analysis of the machine. Impressed with that hoist too. We can see it flexing. Great effort you put in here. Well done man.
Thank you! I'm glad you were able to learn from the video! So far it's been a fun project to diagnose and figure out. The hoist did a great job! Pushed it to it's limits.
I think water got adsorbed in the friction material then the heat of the spinning disks expanded the water into steam. And let part of the material lose from the disks that travels around in the assembly until it gets stuck on one half of the disks. So you have one thicker side and a thinner side. This could also wedge the pressure plate.
Water would be the main culprit.
Love the vid, perfect timing on each scene. A lot of new youtubers put too much filler bs in but this was the sweet spot imo.
Ahhh yes! This is great to hear! I'm guilty of that for sure! Trying to lean with each video. Thanks for the feedback!
Parts for that forklift can be found thru any equipment rental yard or forklift dealer via a company called TVH. It should have all the aftermarket parts for your forklift. Also the hose that you shortened at the beginning of the video has failed, it is soaked with propaline ( what make propane stink), will be full of pin sized holes that cause you headaches. Replace it with heater hose….
Good Luck!
This is gold! Thanks! I was able to find about 90% of the parts through a website called liftpartswarehouse.com. You're dead on, every part except for a few had packing slips with TVH on it. Appreciate the info on the hose. It seemed extremely soft when I cut it. I'll definitely get it replaced!
I have one of these lifts. The other guy is correct. Parts aren’t an issue. All the hydraulic seals are available aftermarket. Don’t pay Toyota prices.
I have one of these lifts. The other guy is correct. Parts aren’t an issue. All the hydraulic seals are available aftermarket. Don’t pay Toyota prices.
@mattym8 I don't have one of these, but I do lift. Parts are an issue, and I pay Toyota prices.
Lol sorry, I had to
Hercules seal in Florida for seal kits.
I will be eagerly awaiting part 2! I have driven forklifts for many years, but never did much maintenance. It's a lot of fun watching someone else tear one apart.
Thanks! This was all new and a bunch of fun for me as well!
You dove in ... good work! Can't wait to see next video...
Appreciate that! Working on it right now!
Came across your channel by luck and as a motorcycle mechanic I had great joy watching something like this torn apart and rebuilt. Subscribed just from this video. Good job dude
Appreciate the sub! Glad you enjoyed it!
Great to see an old survivor. Toyota forklift tech approves :-)
Bro, your disassembly process is super impressive. Master tech level attention and organisation.
So, as you have everything apart, it can be cleaned and properly serviced, put back together and painted. Be proud of repairs.
Inwas afraid to get to wild with it in case it didn't run
im upset you dont have more followers. you deserve the attention . first time stumbling on your channel but im here to stay, and the fact that youre doing this all alone! good luck to you brother !
Really appreciate this! Growth has been slow but it's been a fun ride! Just going to keep on trying to make some good videos! Hopefully the subscribers will keep on coming!
The epitome of "making it work" using what you had on hand as safely as you could have. My dad would have loved to see this.
"this is my first engine im removing, so i have no idea what im doing" - love it, you got a new subscriber - lets goo, learning by doing
Absolutely! The best way to learn!
Nice job dude, I admire your tenacity! And that you got this done in 100 degree heat. I can’t believe how freaking complex a forklift is.
Oh I knowww! I went all out ordering the parts for it hoping it would work out. I was so ready to take it straight to the scrap yard if it didn't though!
I had to come back for round 2 of watching it. Still just as amazed
Thanks for the intersting video, it just randomly popped on my feed. Well worth watching.
Thanks for watching. Glad youtube is pushing the video a little!
Toyota forklift for 400 dollars is a GREAT DEAL. Toyota forklifts are the best in the business and hold their value really well.
I've heard this from a lot of people. I can see why! They're easy to work on and extremely reliable.
Yep they are virtually bulletproof. Drove one from 0 hours to 8,000 and I was in no was easy on it and nothing other than tires and oil changes etc
SHARPER IMAGE MAKES THE BEST FORKLIFTS AND T-BONE STEAKS
Just a mechanical engineer hanging out here. I know nothing about fork lift transmissions, so that was very interesting, thanks a lot!
This was a good transmission to start on. Pretty simple! I'm a mechanical engineer too!
This breakdown and your commentary were excellent. You just earned my subscription 👍🏽Thanks
Thanks for the sub!
Great job...digging in deep is sometimes how ya learn how things work.
You need a forklift to fix that forklift.
You're not kidding! I was thinking the exact same thing!
Yea sir, i was just gunna same the same, im a forklift technician and you best bet you will need equipment to fix equipment you got some balls for doing it on your driveway tho give you props
Scotch brite is your friend!!!! Mad respect for you…you got stones bruh, you got stones!!
Appreciate it! Definitely used some scotch Brite with this one
Ive rebuilt a few forklift transmissions. They're actually pretty easy to work on.
That is very brave of you; tackling that huge job solo. Can't wait for the next vid.👍👍👍
Appreciate it! Going to be needing help getting everything back in that's for sure!
That is hell of a project, very cool series!
Excellent editing. You are a brave soul to take that down to the nubs. Cant wait for part 2!
Appreciate it! Learning a lot on the way, that's for sure!
Very interesting. I've never seen someone remove the transmission from a forklift before. Always wondered how those come apart.
This was a completely new experience for me too!
If you have a hoist and a trans stand you can drop them out the bottom, however how this fella managed to do it with some really rudimentary tools and diligence was outstanding.
dude good for you doing that in your driveway with basic tools definitely some skills
Working with what I have!
I just found a Datsun FG105 forklift in my area for $800. It is propane and runs and lifts good, but it will not move, because the pinion and ring gear in the differential are bad. It lifts 5000 lbs and it has dual tires on the front.
Sounds similar to the one I bought. Hopefully you're able to find the diff parts you'll need! Partsnwith my lift are very hit and miss apparently
new content! fresh content! great!
I am impressed young man great problem solving skills. You’re going to have a great running unit when put back together. Great job.
Appreciate that! I hope you're right!
Great job!
You got a lot done in 24 minutes
It's tough condensing all that work into 24 minutes!
14 hrs later! 😂
That was seriously gutsy.
Fantastic video, bro! I start working for the company that some users mentioned and I was watching this video to improve my knowledge of forklift mechanics. And you helped me a lot! Great project! Greetings from Brazil my friend 🟡🟢🔵
I'm by no means a forklift mechanic, but I'm glad you were able to get something out of the videos! Good luck with the new job! Thanks for watching!
nice video good job man keeps it up
I have the same forklift.
Mine is a FGC45. Which means it’s the 10k lbs capacity. Same basic Forklift. The back counterweight is 6500 lbs on mine.
If you do scrap yours , I would gladly by some parts off yours. Like the seat, and some other tidbits.
Sounds good! We'll see how things go with it. If I do decide to scrap it I'll be sure to reach out
Great job! I think you nailed the drive problem. Regarding the contamination of the transmission fluid, have you confirmed that it is indeed coolant and not water? Rain water can enter through a transmission breather vent if there is one. If there was a radiator leak, I would expect to find ATF in the cooling system vs coolant in the transmission as the transmission cooler is normally under greater pressure than the engine coolant, so if there was any leakage between them the fluid under greater pressure would flow into the fluid under less pressure, which is typically how it goes with engine oil coolers. Now, you can absolutely have coolant go into the transmission cooler through heat cycling, when the engine is off and the hot coolant maintains pressure while the transmission lines do not, but you'd see mixing on both sides at the very least. I reccomend you have the radiator and cooler pressure tested, and you can send off a sample of the ATF for analysis where glycol would be a marker. Looking forward to seeing how it plays out!
Appreciate you taking the time to type all this out! I never did confirm where the water was entering the transmission. The original radiator was in pretty rough shape and I saw some corrosion on the outside that looked like it was caused by a leak. I just assumed that it would be damaged internally as well. The transmission has a breather and filter that sits right on top of the housing by the spools. It's very possible that water entered it this way. It did look like the lift was sitting outside for some time. What you're saying about the coolant and the ATF makes perfect sense to me that you would see mixing on both sides. I didn't even think about the high pressure of the ATF overcoming the pressure of the coolant. The coolant looked fine and I did not notice any oil in it. I know there was a couple of mechanics attempting to fix it before I got my hands on it and it looks like they changed out some of the fluids. So it's hard to say what they actually did to it. Appreciate all the help! I'll definitely look into having the radiator tested before putting it back in!
Great video! You've been putting in the work on TH-cam. Hope the views keep climbing for you on this series!
Appreciate it! I've been really trying to improve the quality of my videos!
Pretty solid project! Can't wait for the Part2 :D Greetings from Germany!
Hey! Thanks! Working on part 2 now!
Awesome video mate, so much effort put into editing this. Good job
Thanks! This means a lot! I've been putting a lot of work into making the videos better!
As a forklift tech doing the axle shafts can suck they don’t make a socket for the Retention rings in the axle so you have to use a chisel kinda stupid design but as you talk to techs tell all tell you the same thing! But sick job so far man! Awesome work! Also if you have a bell forklift in your area they are a Toyota lift dealer and can source parts for you!
Ahhh ok. Seems crazy to me there's no tool to do this. There has to be tons of these forklifts out there! Seems like they would have created one lol glad to hear this is normal though!
Appreciate the support and info! I'll look to see if there's a bell in my area.
I have a new appreciation for all the forklift techs now!
8:15 The amount of stress that thing gave me, holy shit. That's not only how you get summer teeth, but a new nickname as well.
Yeahhhh just getting it done!
if/ when you get it going, plan on replacing the mast lift chains and hoses. if those chains break, bad shit happens fast.
also, always try to unbolt the torque converter before splitting the transmission. by doing it the way you did puts stress on the front pump.
Thanks for the info! Yeah, looking back you're 100% correct, should have unbolted the torque converter first. When I reassemble it, I'll be sure to do the opposite and bolt it once the engine is attahced to the transmission. I'll know for next time!
The fact that it loaded itself on the trailer, I think you have a winner right there.
It ran, so I was able to move the forks but, I used a winch to pull it onto the trailer
You’re brilliant! Can’t wait for pt2!
Appreciate that! Working on it now!
Well done sir. You just earned a new subscriber.
Thank you! Appreciate the sub!
I feel bad for you having to change the filter on that Subaru. They put the filter in the worst location lol. My parents both have legacy’s a 12 and a 13 and I have an impreza with the same engine. Youd figure I’d buy a socket
Finally someone that knows the struggle! They literally built the exhaust around the oil filter! Who does that?!?! Hahaha it's a terrible design
Nice video man! Hope it is just some clutches as that would be much better than a 4k rebuild!
Appreciate that! I hope so too! Want to get it reliable but also don't want to sink a ton of money into it
Yeah no kidding. "Robby Leighton" youtube channel just paid $5000 for an engine rebuild on his old Toyota forklift. He regrets it now, since most people bought a skid steer with pallet forks to replace them and now most people are replacing their the skid steers with telehandlers instead. That is why you find so many old forklifts for $800 nowadays. Time marches on.
Oh yeah my dream is to get a skid steer. Used, they were significantly more than the forklifts when I was looking. May be a good project one day!
I'm new to this channel I glad I found something different to watch you don't find many channels rebuilding stuff like this keep up the good work
Appreciate it! Thanks for watching!
Awesome job! going to watch parts 2 now ;D
Thanks for watching!
Well done lad, I really admire your enthusiasm to have a go. No one ever learnt anything from doing things they know. I think you’re going to get out of this pretty cheap and have a good forklift at the end. Could you imagine the cost of paying a dealership to do it. 😮. Cheers mate, Stuart 🇦🇺
Thanks! I hope you're right! I know that I'm going to have to put some money into it, but I believe I can get it running fairly cheap. I don't even want to think about how much that would cost! I don't think I could justify paying someone to do the work. Would probably make sense just to purchase another one!
I'm impressed your willing to take on this job. Great work so far!
Thanks! Hope it pays off!
Love your devotion man!! Making me inspired to tear down my AOD transmission to swap the overdrive band
Thanks! You need to get on that! lol
Super cool, a bit sketchy approach to fix the thing, also very well put on video, thanks for sharing!
Just using the tools I have! Sketchy at times for sure though!
Evaporust bath for the clutch housing might be a good idea to clean off all that rust.
I've never used Evaporust before. Does it do a good job?
@BustedBeaters yes. It does a very good job. You can pour it in a bucket and soak the part for some time and it will remove the rust. It can be reused multiple times as well.
@@BustedBeaters I agree, it works very well and you can reuse it. I use it often, it's not a harsh chemical. You can submerge a pair of rusty pliers in it with polymer grips and it will not dissolve the polymer. It's available at Harbor Freight and the cost is reasonable. Good luck with the rebuild and look forward to future vids.
@@BustedBeaters Yes it does, can also use an acid dilution, but evaporust is better to work with...as in not acid
8:25 bro is pulling all the doohickeys out of the garage to move the counterweight 😂😂
You have no idea how right you are about this! 🤣 Thought I was going to have to phone a friend!
Your doing a good job especially on your own with the heavy lifting , think you could do with a forklift.👍👍👍🇬🇧🇬🇧🇬🇧🇬🇧🇬🇧
Appreciate it! I hope to put it to good use!
As an ASE certified tech whos also rebuilt a shit load of transmissions, well done man. Btw, pulling the engine and transmission out of a forklift looks so easy compared to a car or truck haha.
Appreciate it! For sure! Little more room and they're a lot simpler. That's for sure
Nice work doing it yourself!! Agreed, for that price, throw some packs in there and should be good for use!
Appreciate it! Turned out to be a bigger project than I expected! I'll be rebuilding the transmission myself. We'll see how it goes!
I love your attitude. Fearless. Never pulled an engine, and you pulled it. The logic you apply along with the research and finally the education you provide is top quality. Remember - if another human built it, so can you.
Absolutely! Just a big puzzle at the end of the day!
if you take the drums off make sure to replace the hub seal as they are only one time use also transmission levels are usually meant to be checked when the truck is running we typically use TVH for parts
Good call! I'm glad they're pretty cheap parts!
Great production and work!
Appreciate that!
Congratulations, a very neat logical breakdown and mission completed, writing this without knowing if the intercooler is leak tested, water is the culprit defiantly, whether it’s weather or coolant ? I suggest maybe corrosive tap water to blame? Cheers fella
It's possible. I found some spots on the radiator where it looked like it was leaking externally. Figured I'd just replace it to be safe
I think you've found the main issue. Hopefully you can find all the parts you need. I'd take the rad to a rad shop and have it pressure tested before you condem it.
For sure! New radiators are not super expensive so I'll most likely replace it.
I've love your deal on the fork lift. I always wanted one to lift things up quickly table height, for easy working on things that would of been down on ground level. Plus a lot of other uses on a farm.
For sure! I can think of so many uses if I can get it running well again! Trying to get one somewhat on a budget lol
@@BustedBeaters when will the clutch parts come in ?
Don't tell anyone, but the lift is already back together. Part 2 will hopefully be out later today!
Man these comments are so helpful for anyone with a forklift lol. Great video too.
Appreciate that! Lots of great comments on here!
i've rebuilt the transmission in my ford fusion before. the forward piston seal broke.
its always worth going through he whole thing and replace anything worn. if i just replaced the pistons i wouldn't of seen that my overdrive clutch was burnt.
i hope you were more thorough with the forklift transmission than just the forward & reverse clutch pack.
Oh yeah! Full transmission rebuild! Replaced just about all the wear items
Love your tenacity,something not many have anymore,,looking forward to see if you fixit but i know you have,i was on tenterhooks whilst you pulled the big stuff off as its those moments that flash back in your life as you lay in bed after waking up and checking you still have all your bodybits attached and it was just a bad dream😂
Oh yeah! By har some of the heaviest things I have had to move! Everything in this machine weighs a ton!
That's crazy you got to take out that much stuff now I know never to work on one of them😂
Hahaha I have a much greater appreciation for forklift mechanics now!
Good job, think you’ve solved the problem
I hope so! We'll see!
Enjoyed the video, I'll subscribe and keep a eye out for new content. I've never had a Transmission apart but makes sense it went bad if there was water and i agree with the radiator as the cause.
Thanks for watching!
I would personally just throw some new clutch disks in it, clean and flush the whole trans fluid system and I’m sure it will work. That stuck plate was the problem, the clutch disks were the cause.
What a cool video this is proper mechanic stuff
omg, the bumper jack being used like a come-along ... like they weren't a ankle/nut buster before... NGL I'm going to remember that, i'd never thought of that and I bet that would come in handy.
Oh yeah they have a bad rep for sure but they can be used in sooo many ways! Extremely useful tools to have!
That unloading was legendary!! You earned a sub there! 🤣🤣🤣
Thanks for the sub! Sometimes you just have to laugh!
Wow, that was a fantastic job. You are good!!
Thanks! I try!
Your doing an excellent job 😊
Looks like a fun project!
Wow amazing,totally enjoyed this 👏
Thanks for watching!
I've operated these Toyotas for at least a decade back in the day and have messed around with them. They are virtually bulletproof, listen to that engine purr propane makes engines last. I've never messed with the tranny but always assumed it used a hydraulic clutch as I'm constantly riding the clutch to distribute power between hydraulic power and between forward/reverse and have never burnt a physical one out, whatsoever
Yeah I never really knew about them either until this one. Really rather simple at the end of the day. That's great to hear! I'm hoping to get a lot of use out of this one!
Sure would have been nice to have a forklift to help with the forklift rebuild. First time subscriber, loved watching.
Appreciate that! I was thinking the entire time about needing a forklift to fix this one lol
Well done!
I have a Mitsubishi FGC25N. It's sorta the same, 4500 lb capacity but anyways, my transmission is slipping slightly. One day I'm gonna have to pull the transmission and it won't be fun
No. Not fun at all! It's quite the project. I know there's some additives that's can help slipping transmissons. May buy you a little more time before the rebuild
@@BustedBeaters So are all these transmissions around 4K to rebuild? mine is from 2007 and it has 15K hours on it. I want to pull the engine and transmission but if its gonna be 4K then forget it lmao.
In my manual it says that I have to remove the steering column. And it also says you cannot remove the engine first then the transmission last. Why is that?
Also keep up the videos, It really helps rookies like me who don't know what their doing lol
Have you tried changing the fluid? On my 06 Impala with 200k miles on it, I changed the fluid from a dark brown and it never had issues after that. Yeah, it’s not a forklift, but that transmission was infamous for issues and such a simple operation fixed my issues. Also make sure that the transmission is full and not low.
@@Jman116Films Tried changing the fluid. same results, Apparently there's a transmission filter but I cannot find it anywhere, The towmotor also has 15K hours on it, It also slips bad when its cold. You really gotta rev it to get it to go.
This is interesting. Not sure how much a transmission would cost for your machine. I ended up getting the parts from a company called Joseph Industries out of Ohio. You could always give them a call and see what the cost would be. They were nice to deal with in my experience. Your steering column must sit above the transmission. I'm not sure why you wouldn't be able to remove the engine and transmission separately. There must be a good reason though!
Great video 👍
Interesting video.
Manhandling that counterweight and that carriage that came down were dodgy as hell 😁
Still you get a lot done with limited means 👍
If you'd make longer video's about this content where you show more of the process (and the hardship😉), like a 1 hour video or so, I'd for sure watch that too 🙂
$400 for that forklift is a steal, especially as it looks like you can fix the transmission. I think it has sideshift too?
You're not kidding! Everything on this thing weighs so much! Concrete floors would make a massive difference too! The engine lift kept sinking into the asphalt lol
Appreciate the advice! I'm still trying to find that happy place of keeping the videos fast paced but not leaving out too much of the details.
I figured for $400 I couldn't go too wrong! You're correct. The lift has sideshift as well. It'll be extremely useful if I can get this thing running!
Still can’t believe the chick-fil-A staff didn’t come out and help us change the oil in the parking lot lol
For real man! Such bad customer service lol My pleasure. Pshhh
The symptoms you were having where a direction is permanently engaged is quite common on old British tanks. Usually it's a hydraulic directional control valve that is stuck.
Interesting! Maybe one day I'll have one of these tanks lol
Im so glad your video popped up. I gotta give you alot of credit for attacking this project. Great job . The footage you filmed is excellent. Cant wait too see the outcome. Thanks
Thanks! Means a lot to me! I've been trying to get better at editing with every video!
2:23 🤣🤣🤣 that moment when everything came to a halt.
Scared me to death!
@@BustedBeaters understandable, however, it was also an example of unintentionally perfectly executed slapstick humor, and as such, I did, very gratefully, accept the inclination to laugh out loud. P.S. Those things are great fun, I used to use two different ones in the old family business. One with a 30 foot boom, that had a slant six and a manual transmission, and later, a NIssan electric with some side shifting action. It was a 3 wheeler.
You got a really good bargain, that machine it's on a great condition, a really good add to your shop. Easy fix thou, kudos!
Appreciate that! I was pretty happy with the condition as well. Overall it's in very good shape.
@@BustedBeaters Indeed, with that machine running a lot will be more easy, stay safe my man, blessed you!
everyone needs a forklift
Absolutely agree!
Hope everything goes well with your forklift project, but if the gas tank bracket is vertical it came like that from factory, I'll leave it like it was . There's a part's store called Total Source they have tons of parts for a lot of different old brands. I have worked on forklift for 17 years.
Yeah the propane tank is made for a horizontal tank. I'm planning on getting the correct tank for it. I'll be sure to check out total source! Thanks for the help!
That is a heck of a job 👌
Wow dude great videos.. Keep them coming I'm a subscriber now..
Thanks for the sub!
good analyzes & work. i loved it.
CUDOS to you my friend. You tackled something I myself would never consider.
There were several times I was asking myself why I bought this thing lol
Rebuild that thing, some new clutch discs and piston seals, clean up the rust, make sure the steel reaction discs are not coned too much or just replace them, she will run forever