VW 1.9TD AAZ crankshaft crank nose repair fix mill wobbly pulley

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Link to tool 1: bit.ly/34CysMs
Link to tool 2: bit.ly/3I1AlQw
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[@renetronborg5238]

Thanks from Denmark. I need to check the AAZ in my T3 van. Had some issues with the “supporting wheel” tearing the belt apart.

[@funkolog]

niice! that 90° is hard to get.

[@JimMcLaren1950]

Nicely done.

[@Italjohn]

Thank you Jim 🙂

[@michaelc3693]

Thank you!

[@Italjohn]

You are welcome 😀

[@MostynFaulkner]

Excellent, as always! 👍👍👍😎😎😎

[@Italjohn]

Thank you Mostyn 😊

[@iceneweb]

So, you did not need to reset the pump timing, as it wasn't disturbed?

[@Italjohn]

You need to lock or retime the engine

[@davidhenderson7722]

Can you buy these for a 1.9tdi ahu golf engine?

[@Italjohn]

Yes: Link to tool 1: bit.ly/34CysMs 2: bit.ly/3I1AlQw

[@davidhenderson7722]

@Italjohn thank you John 😁

[@rajakaupunki4622]

noy you can drive about 60.000km. next camsaft drivenbelt

[@pasalabola27]

Muy bueno

[@Italjohn]

Thank you 😀

[@danieliafrate5477]

it looks like your crank pulley has a keyway to lock onto the crank. did your AAZ come with that or did you modify it?

[@Italjohn]

No modifications, it's all original.

[@danieliafrate5477]

@@Italjohn haha, ok, it seems mine sheared off!

[@christianthomas6694]

I replaced the original crank pulley with the new design one from the 1Z engine code. You just need to do a little cut to the crank to fit it.

[@donnydiesel4]

Is that mill a purchasable tool or is it custom? If I can buy it can you point me in the right direction? Cheers!

[@Italjohn]

There are links to the tool in the description. Press the little "more" to see them.

[@donnydiesel4]

Thanks for quick reply! And yes I found the links right after I posted that comment 🤦🏻‍♂️ my bad

[@angorets77]

did you use threadlocker?

[@Italjohn]

No, the manual says 2 drops of oil

[@trans-carpathia-rally]

@@Italjohn On the main big bolt? What is the tightening torque please? And, please - any working link to order such a tool to straighten the surface?
Thank you many times! :)

[@Italjohn]

Both links in the description are still working. Please test yourself.

[@Italjohn]

@@trans-carpathia-rally 90Nm look here: th-cam.com/video/gTig_PSYJNM/w-d-xo.html

[@Italjohn]

@@trans-carpathia-rally Link to tool 1: bit.ly/34CysMs Link to tool 2: bit.ly/3I1AlQw

[@user-sc9jm6gi5e]

Name of the tool please?

[@Italjohn]

Look here: www.dieselkontor.de/product_info.php?cPath=58_59&products_id=3680&fbclid=IwAR2QwbYnPfcEfujm8fM2M0Bma531jigRUNlsi0wzsjfTxoFKjvIdN37C7MA

[@Italjohn]

gm-tools.eu/2507,crankshaft-face-mill-vw-audi-1-9-2-0-2-4-2-5-3-3-v5-v6-v8-tdi.html?fbclid=IwAR1e1zByUKjRDlZ1MakcD6Ay-AuIuIeQyvhfeabIgzygyfrAcxyFCHPRoHg