Until about the exact date of this video, Sydney Australia had a battery recycling factory called Australian Refined Alloys, which had a big saw blade which cut the tops off car batteries, then tumbled them, then the lighter weight emptied cases somehow tipped out of the tumbler on to a short conveyor belt and went up to get dropped into a plastic shredder and rinsed and filled into a bin forklifted away to a big bin. The lead fell from the tumbler into a bin regularly forklifted to an adjacent pile then scooped up by a machine and tipped into a long trough driven by a machine which tipped it over into the furnace nearby. The bigger truck batteries as much as possible, and all forklift batteries, were manually by one man, after 1995, working on a stainless steel bench paid about $35 ton, to have axed of their lids and connections, then empty cases manually put on the same conveyor belt, and contents lifted manually into a bin alongside the bench. That factory moved to Wagga Wagga. Before 1995 the bench did not exist and instead a different worker worked off the floor, lifting every forklift battery up into a ferrous metal bin. He did not axe truck batteries.
@@chadevjen7091that is very useful use of flue gas waste heat to use it a energy to heat other buildings. Can you teach me how it's done. I would like to use the waste heat from furnace to pre heat the charge for furnance
Idk about the price but I do know that the 12 Volt automobile battery making industry is only done by a handful of companies & is pretty a ( You Pay For The Labeling!) Just like "Proctor & Gamble" is to most household use products ,which again boils down to a single company manufacturing bargain buy products like Value brands or in store brands, to manufacturing top shelf products like Tide & Crest. It's a pretty cool process & fortunately after working in the battery business back in my late teens through my early twenties , I learned a great deal of information from battery tech to sales service to even creating our own 2nd to 3rd hand labeling bargain buys via mass purchasing power thru junk & salvage yards . You'd be amazed what you can learn from a single volt meter , a battery load tester to a battery charging table capable of producing 100's of charged batteries a day that were slated to be scrapped but thanks to a handful of fairly minor tests ,checks & errors ,we were able to create an instore brand primarily 1 to 2 year warranty batteries significantly cheaper than top shelf brands. Which even at today's prices of brand new top quality brands, I'd personally still vouch for 2nd hand battery @ bargain value
Cool technologies, however, do you know any companies or institutions that are doing this manufacture in America? I would love to have some further researches about this field.
To answer your question there is a company called East Penn Manufacturing in Pennsylvania that has the largest battery recycling plants in America. They recycle and remake the battery all in one facility in PA.
A plant of moderate capacity would need an investment of Rs, 250 lakhs in plant and machinery. Add another Rs. 150 lakhs for civil work. ANd then you will need to buy a land and that could be anything between Rs. 400-600 lakhs. Finally the working capital, these projects need huge amount of working capital and to be safe you would need Rs. 1000 lakhs to run this unit for at least 20-25 days. And then comes the risk part, lead market is very volatile and its price change on an hourly basis.
The best kind of recylcing is when X is used to make more of X in the future. So called "upcycling" where plastics from bottles gets put to use in articles of clothing and furniture however, are not cyclical.
here is a fake copy of your video used by a company that is claiming it as theirs - th-cam.com/video/apkn_9VcC84/w-d-xo.html ; ulabrecycling.com/process
It is nice to see the process because it is my job since 2017 in Bulgaria. I have seen so much so ...
Until about the exact date of this video, Sydney Australia had a battery recycling factory called Australian Refined Alloys, which had a big saw blade which cut the tops off car batteries, then tumbled them, then the lighter weight emptied cases somehow tipped out of the tumbler on to a short conveyor belt and went up to get dropped into a plastic shredder and rinsed and filled into a bin forklifted away to a big bin.
The lead fell from the tumbler into a bin regularly forklifted to an adjacent pile then scooped up by a machine and tipped into a long trough driven by a machine which tipped it over into the furnace nearby.
The bigger truck batteries as much as possible, and all forklift batteries, were manually by one man, after 1995, working on a stainless steel bench paid about $35 ton, to have axed of their lids and connections, then empty cases manually put on the same conveyor belt, and contents lifted manually into a bin alongside the bench.
That factory moved to Wagga Wagga.
Before 1995 the bench did not exist and instead a different worker worked off the floor, lifting every forklift battery up into a ferrous metal bin.
He did not axe truck batteries.
Very informative and interesting video!
Great video and information.
Very cool that it's almost 100% efficient
They use the off heat from the smelter to heat other buildings as well!
@@chadevjen7091that is very useful use of flue gas waste heat to use it a energy to heat other buildings. Can you teach me how it's done. I would like to use the waste heat from furnace to pre heat the charge for furnance
In the plastics recycling process, how is Polypropylene casing material separated from PVC, which used as grid plates separator.
Where is this facility?
Please i want to know the plastic battery which type of pp
If it’s injection grade likely PPCO 10-15 MF
may anyone tell me the price of this automatic plant?
do you need sodium nitrate
Idk about the price but I do know that the 12 Volt automobile battery making industry is only done by a handful of companies & is pretty a ( You Pay For The Labeling!) Just like "Proctor & Gamble" is to most household use products ,which again boils down to a single company manufacturing bargain buy products like Value brands or in store brands, to manufacturing top shelf products like Tide & Crest. It's a pretty cool process & fortunately after working in the battery business back in my late teens through my early twenties , I learned a great deal of information from battery tech to sales service to even creating our own 2nd to 3rd hand labeling bargain buys via mass purchasing power thru junk & salvage yards . You'd be amazed what you can learn from a single volt meter , a battery load tester to a battery charging table capable of producing 100's of charged batteries a day that were slated to be scrapped but thanks to a handful of fairly minor tests ,checks & errors ,we were able to create an instore brand primarily 1 to 2 year warranty batteries significantly cheaper than top shelf brands. Which even at today's prices of brand new top quality brands, I'd personally still vouch for 2nd hand battery @ bargain value
Impressive
J kaha par ha
Ciao Caro fratello, ho bisogno di una fabbrica per riciclare le batterie delle auto usate e trattare il piombo
Cool technologies, however, do you know any companies or institutions that are doing this manufacture in America? I would love to have some further researches about this field.
To answer your question there is a company called East Penn Manufacturing in Pennsylvania that has the largest battery recycling plants in America. They recycle and remake the battery all in one facility in PA.
REMY Battery
Exide in Muncie Indiana
do you need sodium nitrate
Gopher resource
Thankអរគុណ
If 50 tons of battery scrap is cut and used only in the waste plant, how much will the finished product be?
Warum ist die Batterie nicht von Menschen demotierbar?
I want to buy this machines in Bangladesh
Sodium nitrate improves lead purity，do you need sodium nitrate
how much cost this project ?
A plant of moderate capacity would need an investment of Rs, 250 lakhs in plant and machinery. Add another Rs. 150 lakhs for civil work. ANd then you will need to buy a land and that could be anything between Rs. 400-600 lakhs. Finally the working capital, these projects need huge amount of working capital and to be safe you would need Rs. 1000 lakhs to run this unit for at least 20-25 days. And then comes the risk part, lead market is very volatile and its price change on an hourly basis.
do you need sodium nitrate
Why? Are you going to build one?
is kind of depressing , at the end when the process is the same and it never ends...... kind of like life itself.....
Better than landfill or dumped in the sea
If you're comparing life with some car batteries you should probably seek a therapist my friend cause something definitely went wrong in your life lol
The best kind of recylcing is when X is used to make more of X in the future. So called "upcycling" where plastics from bottles gets put to use in articles of clothing and furniture however, are not cyclical.
it’s quite beautiful process actually
And no contamination of air, soil or water, I hope.
That battery light does not mean change your battery... what a scam like thing to say.
Someone has mistakenly mixed this video with some sort of music tract. Unwatchable.
They'er recycle those car batteries.
here is a fake copy of your video used by a company that is claiming it as theirs - th-cam.com/video/apkn_9VcC84/w-d-xo.html ; ulabrecycling.com/process