How to make Lithium ion Battery pack for Motorcycle? Forget Lead acid Battery CPI Oliver Sport 50cc³
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- เผยแพร่เมื่อ 20 พ.ค. 2022
- #ErCanEverything #Lithium #BatteryPack
@DjaniAgain @FixitEasyDIY @ErCanEverything
🔥In this video I will replace Lead acid Battery from 50cc³ CPI Oliver Sport Motorcycle Bike to Lithium Ion Battery pack 3S 6P.
Upgrading 4Ah Lead acid Battery to 13.2Ah Li-Ion
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📌100A BMS Order Link
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I like how batteries fit perfectly into these lead acid battery shell's 😍
Thanks for sharing with us awesome ideas! 👍
I'm glad if you like it Bro🙂🤝
@@ErCanEverything What mount do you have there? So that the 18650s stand still. Seen at 05:07
@@must_have_videos Flat piece of wood and parkside bar clamps
ឲ
What is the name of the PCB module ypu used?
That plastic bottle trick for the battery cover is genius!
Awesome, my friend. 😍 💕 Thanks for sharing. 👍 Have a nice day. 🤗 ✨
Thank you very much🙏🤝🤝🤝
Hi, great work on this set up . Even the snap bottle fit with the ridges .👍
Nice job, kind of weird that the cells fit so perfectly into the battery case! My personal preference is to twist wires prior to tinning which keep all the strands together and prevents any stray strands. Only other caution would be the fact everything is quite tight in there but in the use case with a very short discharge when starting and relatively low current charging it seems like a good solution 👏
3:00 a pair of wire snips is all you need if you put the case in the freezer for a few hours.
The soldering of the cross pieces could be done on the bench. If a 'ladder' dia could be used the 'steps' would be made of a 'fuse wire between two cells 9@2.5ah) that has a common wire that is a tad thicker to complete the 12v s4 20ah battery. Times that by 5, you have an e-bike you can ride for a few hours.
Great battery build, love your shrink wrap trick be safe and careful.
Thank you, I tried it your way and it worked ❤
Great project, very smart solution👌👍🍀
Thank you my Friend🙏🙂🤝🤝🤝
Big like!👍👍👍👍👍✅💪Felicitări! Great video 👍👍👍😎
...the music that gives shivers while waiting for an explosion... 😲💀 , very good job... 😜
😄😄😄
Thank you my Friend🙂🤝
It is indeed a fantastic job, keep up thanks.
Thank you🙂🤝
Благодаря ти Еркан!
🙂🤝
এত সুন্দর একটি কাজ করে দেখানোর জন্য সকলের অবস্যই লাইক কমেন্ট করা উচিৎ।
excelente video, parabens pelo projeto, gratidao
Thanks Friend🙂🤝
Amazing work every time. Maby next time a 4s lifepo4 cells so you can use more of the capacity.
Perfect presentation 👍❤️🌹🙏
🙏🙂🤝🤝🤝❤️
I think it would be better if you properly spot welded the 18650 cells with zinc plated strips, between them. I have tinned a lot of copper wiring to cells and stuff. I don't think it is the best approach for this case, a motorcycle battery, which has to endure a lot of vibration and shaking/bumping, especially if the roads are rough in your country, because there is a much higher risk of cracking a solder joint and making a short or just killing the battery pack and your precious work, faster than you would believe. Nice job though.
And the fact that is charging up to 16volts is ok, right? Fuck the risk of fire, just use zinc strips.
@@BOB-eb8xz Not really. The bms board charges each cell up to 4.2v and stops charging omce it reaches that value or about 12.6v total. I've made a similar battery and tested this myself. Provided that he bms doesn't malfunction and everythimg goes south of course..
Qual bms vc usou?
Bravo beautifully done
Thank you🙂
Nice video but, if you place a buck converter between original charging system and the battery, set the voltage to 12.4-12.6 volts it's better for the battery and the BMS.
Bms needed for Li bat, for balancing
I think he mean the output of the scooter so the voltage entering the bms is lower. But it's needs to do current both ways so I'm not sure how that would work
Oh actually separate the alternator from the starter motor, lower alternator voltage perhaps
the scooter generates 14.4V but the BMS has a controller, and as soon as it reaches 12.6 - 12.8V it turns off the power supply to the batteries using the mosfets
Oh so does that mean the bms can accept more then just 12.6 to 12.8 safety? I have the same bms so I'm curious
nice video brother please what I would like to confirm is how many voltage is the battery each and how many do I need to put together to get that 12 volt 15 amp
Wish you could have explained this step by step! And where did you buy the circuit board?
Exelente trabajo...tu eres muy creativo...Thanks
I'm glad you liked the video.😊🤝🤝🤝
Super! 2 questions: 1. how does the zinc plate (not the flattened copper wire) get on top of the cell?
2, is charging the motor good for the Lithium-Ion battery? Thank!
Those are used batteries and the flat tin is the old connection between them. The circuit board allows the alternator to charge the batteries safely. I have a spot welder to reweld the batteries together with new flat tin. Either way if fine.
@@Chairman750 OK thank you! Unfortunately, I don't have a spot welder - I can do it: DIY?
The 18650 lithium battery pack you inserted into the bike, does it now have the same charging source from the bike as the earlier lead acid? Thank you.
Using plastic bottles for packaging is surprisingly clever.
How will this charge on DC from magnet coils ...as this BMS needs CV cp current
SI POTREBBE AVERE LO SCHEMA DEI COLLEGAMENTI DELLE BATTERIE 😉👏👏👏👏👏👏
Otra buena idea, voltaje no ácido dirá el motor de arranque y las lámparas de alumbrado
Hi. I did it too, perfect. Thanks for the video.
But check that it still does not heat up and measure the charging current.
Everything is fine, it doesn't heat up. And the charging is also optimal. Thanks again.
I am glad, Thank you🙂🤝
Nice bro ..what was the cost of all this ...
nicely done.
q1. don't you need thicker cables?for around 20-30 Amps?
q2. is that bms capable of handling such amperage?
q3 no heat sensor/alarm. what if bms fails and keeps overcharging? explosion and fire.
I have yet to see any diyer in you tube to take into consideration safety and the limitations of lithium batteries.
Good effort anyways.
Оnly the cables in the poles should be thick and they are 6mm² the rest of the cables are for balancing and no need for a thick cable. The BMS is 100A, the starter draws 30A and the alternator cannot exceed 5A when charging.
Yes, you're right, I didn't put a thermal sensor, but I should have.
I have seen 'miracles' happen with solar lithium bats as well as 18650.
Fires, explosions, bms failures, melted cables etc etc.
Mind you that bms's are chinese junk. Quite unreliable and fry easily. Once they fry your only safty angel is a thermal sensor -provided it is reliable- lol.
My comments have only safety in mind with the chinese unreliability variable. Keep up the good work. Tnx
Thank you🙏🙂🤝
Thanks for sharing
ola meu querido me tire um grande duvida, bateria de nobreak serve para substituir as da bike elétrica???posso colocar 4 bateria de nobreak na bike elétrica o que acontece??da paera rodar um alternador de 6 bobinas com um controlador de 350w 36 a 48 usando 4 bateria de nobreak?minhas bateria são de 7 Ah
Amazing... My question is, does the amount of charging voltage coming from the bike's charging coil affect the L(BMC) of the lithium-ion batteries... Thank you.
The voltage is around 14.4V, but the most important factor is the charging current, which should not exceed 8-10A.
Which in my case is on the order of 5A
Essa BMS suporta o pico de corrente da partida ?
slm aleykum Ercan kolay gelsin...satin aldim bende 4s aynisni yaptim ...pilleri tam 16.8 den 14v dusurdum discharge yapip ve bms taktim ....super calisiyor vespa motorsiklet 14,4 volt veriyor......ama sen dedin 5A max sarj yapicalak...internette bu bms 60A charge oluyor yaziyor...nedenini sorabilirmiyim ?? pillerim high discharge 10A ve 4 tane yan yana toplam 16 pil...4s4p.
Greetings From Super Extremes
Good job! 😁👍
竟然用矿泉水瓶做热缩膜，👍
What my dad would call American ingenuity.
hello my dear, take me out of a big doubt, nobreak battery is used to replace the electric bike ones???can i put 4 nobreak battery in the electric bike what happens?? to run a 6 coil alternator with a 350w 36 controller at 48 using 4 UPS battery? My battery is 7 Ah
How was the process of charging batteries in that kind of set up?
Should be charged with 12.6V, but this motorcycle charges 14.4V.
but BMS protects them from overcharging, because it stops the current to the batteries as soon as it reaches 12.6 ~ 12.8V
Will it be OK to make 18650 LiOn battery pack for Motocylcle of 125cc ?
Ercan hocam severek takip ediyoruz elinize saglık böyle bir akü yapıp 3s100a bms ile, yüksek bir motor da(800cc-1000cc) kullanmamız mümkün müdür ? başlangıc akımı 53-60Ah arası.. Hintliler cok yapmışlar ve videoları var ama ilkkez 100a bms kullanan birisni görüyorum.. 40-60a bms ler bunun için uygun değil yüksek başlangıç akımlarında devreyi durduruyorlar.. Şimdiden teşekkürler..
Nice video. What is the name of the tape you mount on the + and - side of li ion bat prior to soldering.
Crushed copper wire
just a simple question......I wanna do a rap what should I focus the most on when I wanna edit or make a good soft?i would love to
it would be better to do 4s and undercharge then 3s and overcharge
Nice 😊
What kind of solder do you use???
Nice sir good
👏👏👏
Boss ano ung my diode or mga capasitor mkakabili kaba nyan plug n play ba
Bravo bon électricien chapeau
Hi so much and Thank you betri impormeshn
hello i'm from vietnam nice to meet you
Hello👋
Thank you for your comment🙂
@@ErCanEverything 😊
hello dear sir frist thanks for this education video my question is , can we using three of this kind battery parallel together without BMS extra between them ?
Thank you very much, but I did not understand exactly what you mean. Want to use only 3 batteries in series without bms or want to add 3 more batteries to the current pack.
18650 cells need to stay balanced this is why the Bms is used if not the cells discharge and charge at different rates causing cells to fail and ultimately battery failure hope this helps
its not charging tho ? to charge a 12v battery ( 12.3-12.5 to be exact ) you need MORE than that. at 12.6 it will keep it in its state ( running with NO additional load ), but to CHARGE it, it must be at least 13v. ideal is 14.0-14.7v. some OEM see peak at 15.0v but never stays there.
so how do you charge it ???
16:12 Greetings From Super Extremes
Thank you🙂
Is it safe for a long term used??
Una pregunta ,esa moto es de combustión (gasolina),creí que era una moto eléctrica .muchas gracias .
that was perfect. But my question is, can the engine charger charge this battery? 2- And this module has 5 cells. Is there any problem with charging the batteries?
yes
is it safe? have overcharge protection and short protection ? and i want to know my bike has a 12v 7a battery and my bike charging voltage come 14.9v .i have 25A (hx-3s-fl25a) bms . can i use like this battery pack without damage my rectifier
This BMS has short circuit protection and recharge protection, which interrupts charging at 12.6 ~ 12.9V.
You must know, when the battery is fully charged interrupts the circuit to the battery until it starts to consume from battery.
@@ErCanEverything however can i use this battery in my bike ?
@@ErCanEverything sir my rectifier out 13.9v charging current when race my bike can i use this bms ?
@@ErCanEverything i use my 25A bms my bike self start will work ?
This BMS supports 100A and I think it will work properly.
But I did not use for a long time and do not know what will be the effect after a while
c est le BMS qui gere la tension de 14.4 v fourni par l alternateur ??
Not survive
your scooter alternator support charging for lithium batteries?
Charges with 14.4V but the battery after reaching 12.7 ~ 12.8V BMS turns off charging
This is one of the neatest hacks I've seen
Thank you🙂🤝
Maybe I missed it, but is the overheating protection in place ? this is foundamental.
In this application the battery is isolated from the engine, so overheating is less likely.
Excellent 👍👍👍😊
Thank you🙂
Will the batteries charge using only P- pin?
bardzo ciekwy pomysl-poprosze o schemat polaczen -pozdrawiam
In the description of the video there is a link to order the BMS and there it shows how it connects🙂
Nice 👍🏻👍🏻 🇮🇳 Kuki 31|05|2022
Bravo pour le moment je suis en
There are many direct lead-acid battery replacements with Li-ion cells. The easiest way is to contact a Li-ion battery packer such as Lithium Batteries,Motorcycle Batteries,Solar Batteries,KOK Power Limited that specializes in automotive, motorcycle and eBike batteries as drop-in replacements
technically all very good, but how much did you spend? surely by buying the original battery you save.
I bought the batteries cheaply from damaged vacuum cleaners. When I need a 12V battery for camping, I will take it with me because it has 3 times the capacity of a lead acid battery.
Nice... video
Very good
Can you charge directly with solar?
thanks
Any more benefits of using lithium for vehicle car, motorcycle battery?
Aconselho utilizar lifepo4 em paralelo com bancos de ultracapacitores. Esse tipo de bateria por ser carregado com tensões de 14.4 volts e combinado com os ultracapacitores pode fornecer rapidamente uma corrente alta necessário para a partida do veículo. Caso contrário a bateria seria danificada podendo explodir e provocar um incêndio.
Very nice thanks
Thank you🙂🤝
Excellent
what do u do if its below 5 degrees C outside?
When the motorcycle season is over, I remove the battery and store it in my workshop👍
Bro i have dought, you used different mah battery right as i could see, like samsung and other type. Will it work properly.
All batteries are from the same type of vacuum cleaner wich I bought from the bazaar.
However, the batteries are from different manufacturers, so I decided to put them parallel to the others so as not to unbalance. Otherwise, if I put them in parallel, there would be a problem with balancing maybe.
But it was not have of the same type.
So I decided to put them parallel to the others. It is important that 3 × 3 are the same and you can arrange 8 rows this way. If you do not have the same batteries on hand.
So they may get discharged at different rate right, would it not affect there life span.
For example we have 2 batteries, one with a capacity of 4Ah and the other with 2 Ah. Their total capacity is 6Ah. When connected in parallel, both batteries are discharged equally. Most current flows through the more powerful battery and there is no way to discharge the low-power battery faster because they are connected in parallel.
But as you say, the best option is to have the same batteries.
Last dought,. Would it not distroy the smaller battery which has lower ah.
Holes could be left open for ventilation & heat dissipation
Best Video i Seen
Thank you🙏🙂
Good work 👏, do you have any work for me.
Let me know how chip as compared to readymade battery.
Just ask.
The capacity is 3 times more and almost 2 times lighter
Скутер на аккум выдаёт 14.3V, удачи в эксплуатации.
I know this but the BMS in this battery turns off charging after the voltage reaches 12.7~12.8V
@@ErCanEverything It is very difficult to convince a person who believes in BMS. But still.
You need an oscilloscope, you need to disconnect the battery with the engine running, and look at the voltage waveform of the scooter's on-board network. Almost all models have voltage spikes up to 70V, they will look like needles. Interference energy is sufficient to disable bms keys.
The solution is very simple - add a capacity of 10000mF * 16V to the battery terminals.
You are right. That is not a bad idea to add a capacitor.
Thank you🙂
Do you think it can operate in a honda 600cc motorcycle?
Not sure but it should🙂
👍
Can i use 40a bms for bike battery?
Not because the defense turns on and doesn't rotate the starter
Helal olsun Şapka Çıkardım Fakat ICR pillerin (LAPTOP dan çıkma) max desarj akımı düşük olduğu için yüksek amper çektiği için uzun vadede sorun yaşanmasın ?
Will the heat from the hot iron damage the batteries?
You have to use a 100-150w soldering iron and be very fast.
O sistem de mutlaka şark kesici bir devre kullanman gerekiyor, lştyum iyon piller fazla şarjda patlar
Zaten 100A bir BMS Modül koydum ve denedim, 12,8V ulaştığı zaman pillere giden akımı kesiyor
ഇത് എത്ര mh ബാറ്ററി ആണ് എത്ര എണ്ണം വേണം എങ്ങനെയാണ് കണക്ഷൻ എന്ന് വിവരിച്ച് തരുകയായിരുന്നെങ്കിൽ ഉപകാരമായേനേ
Interesting video, but the music is annoying as hell!! Keep with the repair and get rid of the crap music. Thank you for the information.
Using LiFePO4 battery will be more stable than lithium ion battery, what do you think of?
since he refuse to answer ill answer for him. lipo doesnt have the "instant" ( punch ? ) juice the motorcycle/scooter needs. unless they changed in the last two years where i didnt read anything about that bacause it was out fo interest. i dont know what is his REAL WORLD result ( we see soemthing is fake.. he cannot charge it and we see that when the bike is running ), but normally, even 18650's doesnt have that PUNCH juice. which damage all of the 18650 cells over time ( and this time is actually short.... under 100 start ).
im not an expert i just know basic facts. i wanted to do that since a long time but never did because it wont work properly. still better to change a crap brand battery every 2 year than building this.
Привіт. А як бути з генератором зарядки? Чи плата все зробить????
Hello👋
So far it's been working flawlessly.
The alternator output voltage is ~ 14.4V at about 5A and BMS Stops charging when it reaches 12.7V
@@ErCanEverything зрозуміло. А чи буде це працювати на 4шт. батареях LiFePo4 32700 та чи вистачить плати bms 40A ?
Bhai g mujhe battery banvani h kitna kharch aayega
Ciao, come potrei fare una batteria da 60v per 160A??
Ti ringrazio