1969 made gasket for thermostat for my 57 chevy. Used poster board and permatex, worked. It was Sunday night and no part stores open. ADAPT and overcome, do what you can with what you got 👍 it worked.
Gaskets are all over the kitchen. Cereal boxes. I prefer lucky charms boxes to give me luck that it won’t blow up. Mac and cheese boxes. Kraft boxes only though. the cheap stuff leaves an aftertaste the engine won’t like, and it’ll blow up. Heck, I’ve even used the oladys empty maxi pad boxes when stopping leaks is of utmost importance.
Making gaskets is a normal thing around the Wyatt shop. I find it satisfying as well. But as usual I always learn something by watching your videos and reading the comments from other viewers.
Half gallon cardboard milk cartons worked great for waterpump and thermostat housings. I recall back in the day using the name brand Indian Head shellac gasket sealer on both sides, and then tightened to torque specs. After a day of drying, once the engine heated up to operating temperature, that shellac would become real hard. I ran gaskets for years without them failing like that. I gave that method up for the silicone/rubber Make a Gasket In a Can they use to sell at O'rileys. I got great results with that product and it was so much quicker and easier to use.
So here I am minding my own business rebuilding a Kohler twin making my sump gasket out of a beer box and your video pops up. The price they want for the gasket is more than the case of beer !! How did you know what I was doing ? You never cease to amaze me. 😎
Been using same technique since I learned it in the military as a mechanic back in 1988. Still use it to this day. Great video showing how these younger kids can make there own gaskets and save some money. Who knows, sometimes you only have 1 vehicle and you don't have a ride to the parts store. Then, voila, here is a video showing you how to make your own!!! Keep up on the great videos.
Cereal box gaskets have been my small engine go to gasket solution for many years. Having three cereal eating kids around means I have plenty of boxes to cut up and an unlimited supply of gaskets I can make! Thanks for the tips Moe!
Like many, I learned this trick from my dad. I'm glad to have the knowledge and it definitely is a technique to keep. Can't wait to teach my kids. Thanks for the solid content man.
Smear a dab of Vaseline on the end of the caulking tube then a little tape to cover it and they’ll never dry up on you and you won’t need the nail anymore. Same with RTV just put it in the cap before twist it back on.
Thanks for sharing. I do the same thing. One other thing I use from time to time to make the small holes is a piece of brass tubing with the end sharpened. I put it in my battery powered drill and put a piece of wood under the gasket when drilling to give the gasket a nice smooth edge.
I like to make high compression soda can head gaskets by placing the original on top of the aluminum sheet and hitting it top down with some spray paint. Then i use an xacto.
My dad used to have a lot of Indian Motorcycles, when I was a kid. He had about a one ounce ball-peen hammer, for making gaskets. I have never seen a ball-peen hammer that small and I’m 61 years old. He used brown paper sacks, for most of his gaskets. Great video, thank you.
For joining aircraft engine crankcase halves we used silk thread and red RTV, we had to hurry and run through the torque sequence, none of the engines ever leaked. This was back in the 1980's when I attended aeronautics school, we all thought the engines would leak. Thanks for the video, I never thought to tap with my ball peen, I use Prussian blue to transfer the pattern, that is quite the mess though. I'm trying your method on my next gasket.
I've used aluminum coil stock for roofing etc.. wrapped with silver aluminum tape for exhaust flange gaskets. I started off using it as a temporary fix until the parts store was open. Then decided I'd leave it in untill it failed. Then it just held so well I'm sold on it for exhaust gaskets. I will try this method for motor gaskets and such. Thanks!
Amazon has a Hole Puncher for cutting rubber plug stoppers . It is a thin tube with a sharpened edge that cuts gasket paper well . #2 Permatex is a pliable non hardening sealant paste .
To make the holes in the material you can use a slightly oversize ball bearing for the hole to hammer over the hole on top of the gasket held with a magnetized steel roofing nail holder to keep the ball bearing from moving while you tap the hail holder with the hammer.
For gasket sealer I use axle grease. It seals and it will come off easy. I have made sump gaskets with cereal boxes and have never had a problem. Use grease and it never fails. I have made head gaskets out of roof flashing .
When I started working many years ago that was one of the first things I saw the guys in the workshop do. I was amazed that it worked. My simple idea would have been to put paper and mark the edges with my finger nail then put on the gasket material and cut with a scissors. That said the methed shown works surprisingly good.
Yup. Ive made a ton of gaskets just like that, but I might have hammered the bolt holes first then use a couple of bolts to hold it in place.. It's a satisfying feeling when it's all done. its how we did it in the Army (lots of axle flange gaskets on 2½~5 ton) and how I learned as a kid on mini bikes n go-carts (brigs n stratton 3~5hp) using peachee folders. Great video!
Very helpful Moe. I was not aware of that #2 sealant. I liked how you had all of your hole cutters lined up in a tray, mine are loose and hidden in a drawer somewhere.
Yes that's the best way to make them , i use bullet casings to cut holes,but I gave in for turbo 350 and 400 transmissions and put out the cash thanks for the video
I really like being able to use cardboard in a pinch, and I'll bet if it's coated with that #2 gasket sealant, it might just last as long as "factory." Thanks Moe for some more great ideas and tips.
I have been making my own gaskets for decades now. And a really great thing to do when you have to buy any gasket, or one comes with a new art, is take it and make a one to one copy on your copier/printer or scanner. Then save it off to a file to call up later. I even have a LASER engraver and can LASER cut one from the saved file(s).
This video was great! Just so happens I needed the exact same gasket for the same engine as you! Sucks they don't make it anymore but I'm glad there is a way to make it! Thanks!
Up here in Canada Permatex has a gasket material called Form-a-gasket,Which looks a lot like your # 2 it comes in a tube or a brush in can.I found it works a lot like yours also I use that cardboard like you do and sure works.Also silicone works on differentials covers.We use clear one as it works well without anything but it self.Also put plug on it and wrap it and keep it in a old freezer in shop.When needed it never hardens while it's in the freezer.
Tapping a little ball bearing on the screw holes cuts them out nicely too, as long as one is careful not to lose it in the engine! Something to note about hole punches of all varieties, but especially the leather ones, is that they cut far better with backing material so double up your stock.
I unroll the rolled material and leave sheets inside my shop manuals. BTW most gaskets can be replaced with the right sealant but that "right" sealant is usually not silicone. 3M 515 flange sealant works very well as does Hylomar (used on Rolls-Royce jet engines) and ThreeBond/Hondabond/Yamabond. I collect leather punches and single hole paper punches for working with gasket paper, and you can grind a cutting edge on any metal tubing or pipe you like.
Great video. Yep, used this method on numerous projects without fault. You found my "secret" material of using Coke box cardboard for gaskets. I also often use it to make handy semi-rigid patterns of objects to later trace over on wood, metal or plastic so I can easily cut out the shape. Can make many tracings before the Coke paper wears. I also use the Coke paper to make mock 3D shapes like a cone or multi-shaped complex part models. Easy to fix any design issues as paper before making the real one by cutting or casting them.
Back in the 80's a neighbor that came from someplace in central america, bought my little car that had a blown head gasket, and he cut the gasket out of a waxy cardboard milk carton. Shockingly the car actually ran but I'll never know for how long since I moved shortly after. I wouldn't have believed it if I hadn't seen it myself. Another interesting tidbit...the guy used to cut his lawn with a machete.
Permatex "Gasket Dressing" is natural rubber and Isopropyl alcohol. I've used it on all gaskets, works nicely to whet cardboard gaskets, never hardens, absorbs into paper.
Hey Moe, Nice demo,it is good to show some old school techniques to does who are coming up. I like the comment below using The ammo cartridges. I never tried that one. Even an “old dog” can learn something new. Stay well, Joe Z
Great video (as usual) For those of us in the UK we can get 'Loctite 5922 Flange Sealant' from Halfords (and elsewhere) pretty easily. Looks like the same thing to me - I've used it on cork gaskets for decades and it's excellent - never seems to harden like silicone sealant does.
Thanks I'll get some -- specifically for tacking a carb bowl gasket 2mm width to fit up into a channel in the carb body to avoid having to dismount the carb (again!).
Get someone you know that has one of those home hobby vinyl/fabric cutters and you can make perfect gaskets by scanning in the old one or from drawings etc. Awesome.
@@sixtyfiveford Well they are professional in their cut and detail. Check out this video: th-cam.com/video/zRvTmA0N1cM/w-d-xo.html The desktop units are around a couple of hundred and cut vinyl/leather/fabric etc.
I've been doing her the wrong all these years! (That's what she said!) Your method is so much easier AND more precise. I've been using that gasket maker-dark brown stuff for many years, in fact, I've got a tube that's probably 20+ years or so old and it still isn't dried out. But it is messy!!! Thanks for the vid!
I'm 70 years old, watched Mom & Dad make gaskets from cereal boxes when I was old enough to see what they were doing at the kitchen table. Used gasket shellac & years later used permatex.
Nice work as usual mate, great dog too, mine does the opposite, it would run a mile if I got the hose out, on the other hand if she found a muddle puddle or any filthy water she would be straight in !! lol
Only works on insides where curves are gradual. Sharp curves edges does not work. Also where you have dowel holes also issues. Best s to use CNC machine. Cheap, fast, accurate and find such shops all over.
Another great one Moe. Been using ball peen hammers to make gaskets for years. I've got them sized from a 1/2" head to huge. If you really want to get fancy, you can grind the cheap forged hammer heads down as small as you need them. Keep up the great content my Friend! Zip~
Thank you for the video! It gives me a good head start for my model engine. How do you replicate if you have a small gasket. but not the motor? Take care.
Don't forget about Copper gasket spray. I've cut out my own metal gasket from aluminum sprayed it with the copper gasket spray just in case. It worked. It's still between the replacement EGR and head. Many many 7k rpm pulls and a few years now. I actually need to make my own gaskets for an intake swap, I'll keep this method in mind.
wouldnt mind your take on some DIY bar stools if youre looking for video ideas, thinking about making some with pallet wood and rebar staining the steel and wood with linseed oil maybe another nice video cheers
As broke teenagers, me and my buddies used to make head gaskets for our off-road mopeds using cereal boxes, sure they didn't last that long, but a new replacement would've likely cost more than what we paid for the mopeds and it was a fun excuse to pull the engines apart regularly 😄
Rtv isn’t make to hold up to gas and oil. That’s probably the reason it fails on you. Use threebold 1211. Its a sealant made for engine use. I run it on my 2 smokers revving out at 17500-20000 rpms
Brad, I filmed this video over a week ago before you did yours on siliconing the gasket. I just wanted to say this so you don't think it's a push at yours in anyway.
sixtyfiveford good lord man! I thought you were trying to help me make better gaskets, now I find out that you weren’t even thinking about me? LOL! Moe, I think of you as a friend and you, Donny boy, mustie are the people I look to for small engine advice.
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I used to use Hylomar non setting gasket compound with gaskets best on the market.
Wow that's really helpful. I wish I learned this earlier. Just blown 60$ for a set of gaskets that does not fit actually. Is there a way to pull something similar for rubber o ring type gaskets?
I buy bulk exhaust gasket material (this stuff amzn.to/46Jo55i ) and just cut it out. I do a similar hammer technique just to impression the material for cutting with scissors/tin snips.
@@sixtyfiveford I've heard more better reviews of the 5960 by Mr. Gasket ("graphite sheet" at grainger) had a hard time cutting the metal precisely for the holes on the 3009 felpro stuff, since punch didn't work. Better off with a die grinder bit. Figured it'd make a good video
@@FrostyBravo I've used the 5960 years ago. My issue was the smaller size of the sheet and the material doesn't look like stock gaskets like the 3009 does. I actually have plans to do a video on it. just haven't needed to make an exhaust gasket in a few years. Dumb luck I guess that I haven't had a bad exhaust gasket in years.
That’s a cool tip I’ve always used oil to give me a hide to cut the gasket not very accurate I have some strombergs that seep gas would that or some other gasket sealant work
The #2 sealant is the only thing that I've found that is gasoline resistant. I use it on small engine carb gaskets all the time with excellent results.
Learned this from my Pop, old time mechanic all his life, I still have his mini ball peen hammer he used for gaskets. I never buy gaskets. I also use the gasket shallac type stuff, it never leaks. Silicone gasket maker l find, can be hit and miss.
Summer 2020: I'm new to this and have heard the term "blow out protection" where metal is also part of an OEM gasket. How much to worry? I'm referring to a Yamaha Wave Runner - small 700 engine for the cylinder head.
I'm amazed at how gasket material is sold and no one, not even Fel-Pro, advertises what temperature they are good for. It's crazy. I need to make an intake gasket that will be safe for over 400 F and you can't find that information.
When I saw the video link I thought you were going to make a gasket from an aluminum can. I bet that would actually work. I think you may want to anneal the aluminum, since it's been formed into a can. That would be an interesting thing to test.
sixtyfiveford yeah I've seen and used copper several times for plugs and hydraulics. There is a good article by a man named Bob Hoover about making gaskets from cereal boxes and using spray paint to seal them I believe. I'll see if I can find the link.
I used to use conflakes packets for base gaskets, always worked fine :-D. I tryed a few types of gasket cement, the blue hylomar (used by rolls royce apparently) was crap, too thin, not enough substance to it. Red hylomar was pretty good,. But the best and this makes no sense is a really cheap stuff called "Gasket Goo", the tubes were hung up on a big card in the shop, the tubes always seem to leak red goo slightly, so they did look crappy. That was years ago, god knows who made it.
Truck load of ideas there, actually put into practice. Thanks a lot! I tried to make a gasket for a carbureteur bowl: 62mm o.d., 2mm wide. It has to fit into a channel up in the carb, then the bowl crushes up into it. The price in the shop --11euros. I've ordered a compass cutter but have no idea if that's going to work, so any insight would be VERY MUCH APPRECIATED. Anyone? T hanks. (Not Tom Hanks, Thanks!)
that no 2 ( ok beavis and butthead ) tar should be perfect for the vapor barrier on a car door. I've wondered what the hell the proper stuff was. I'm sure gonna try it.
Gotta say I love yur content. would be interested to see what you think a "on the road" tool box like a 17" steel one should be stocked with. What could save yur butt out there kind of thing.
Bought a fuel pump for my 78 Ford a few years back that had the wrong gasket in the box. After the parts guy looked for a few minutes to swap me out with the right gasket I stopped him. He was shocked when I said I'll just make one in less time than he'll be able to find one and I did.
I have another one for you. 3 weeks ago I took an Alternator in to Autozone. Kid asks the standard year, make, engine, etc and then asks what I need. I point to the basic watermelon size Chevy alternator between us on the counter. His face was blank, absolutely blank. I had to break the silence after a few seconds as he had no idea what he was looking at. I couldn't stop smirking at the complete lack of automotive knowledge this 20somthing kid had. I had the same situation with tie rod ends a few years back with a young girl. She thought was making up the word "tie rod end" and had me spell it out for her. At least she was pleasant to look at.
I drove 15 miles round trip to o'reilly auto store ..the store clerk could not find a carb diaphragm for my briggs lawn mower engine had all the numbers but not the horse power of the engine ...gave up and came home and found the factory briggs part number and called them and found out they had the prime line brand kit hanging right beside the air filters and other mower stuff ..30 miles to get a part that cost under 5 bucks
Manila folders are the perfect thickness for most paper gaskets. They lay perfectly flat and you can get a 100 pack for around 5 dollars.
Thank you for the information. You are easy to understand and follow. Gonna give this a try right now.
1969 made gasket for thermostat for my 57 chevy. Used poster board and permatex, worked. It was Sunday night and no part stores open. ADAPT and overcome, do what you can with what you got 👍 it worked.
That's great!
Gaskets are all over the kitchen.
Cereal boxes.
I prefer lucky charms boxes to give me luck that it won’t blow up.
Mac and cheese boxes.
Kraft boxes only though.
the cheap stuff leaves an aftertaste the engine won’t like, and it’ll blow up.
Heck, I’ve even used the oladys empty maxi pad boxes when stopping leaks is of utmost importance.
Making gaskets is a normal thing around the Wyatt shop. I find it satisfying as well. But as usual I always learn something by watching your videos and reading the comments from other viewers.
Thanks Man.
Half gallon cardboard milk cartons worked great for waterpump and thermostat housings. I recall back in the day using the name brand Indian Head shellac gasket sealer on both sides, and then tightened to torque specs. After a day of drying, once the engine heated up to operating temperature, that shellac would become real hard. I ran gaskets for years without them failing like that. I gave that method up for the silicone/rubber Make a Gasket In a Can they use to sell at O'rileys. I got great results with that product and it was so much quicker and easier to use.
So here I am minding my own business rebuilding a Kohler twin making my sump gasket out of a beer box and your video pops up. The price they want for the gasket is more than the case of beer !! How did you know what I was doing ? You never cease to amaze me. 😎
Best part is once you polish off the box of beer, reasonably of engines go effortlessly.
I've been making gaskets using the ball peen method for years with one minor difference. I make two bolt holes first to hold material in place.
Sometimes I will do the bolt holes first on a larger gasket. You're right it does really hold it better.
Been using same technique since I learned it in the military as a mechanic back in 1988. Still use it to this day. Great video showing how these younger kids can make there own gaskets and save some money. Who knows, sometimes you only have 1 vehicle and you don't have a ride to the parts store. Then, voila, here is a video showing you how to make your own!!! Keep up on the great videos.
Hey Thanks, I'm glad you liked it.
Cereal box gaskets have been my small engine go to gasket solution for many years. Having three cereal eating kids around means I have plenty of boxes to cut up and an unlimited supply of gaskets I can make! Thanks for the tips Moe!
Unlimited supply! Thanks man.
Like many, I learned this trick from my dad. I'm glad to have the knowledge and it definitely is a technique to keep. Can't wait to teach my kids. Thanks for the solid content man.
my DAD taught me a lot too
This is the best video to learn about gasket making techniques
Thanks for explaining why we don't use gaskets with rtv.
👍👍
Thanks David. -Moe
Smear a dab of Vaseline on the end of the caulking tube then a little tape to cover it and they’ll never dry up on you and you won’t need the nail anymore. Same with RTV just put it in the cap before twist it back on.
I'll have to try that out.
Interesting, I'll have to try it as well.... Great if it works!
Awesome, Thanks!
Just kitchen wrap
Thanks for sharing. I do the same thing. One other thing I use from time to time to make the small holes is a piece of brass tubing with the end sharpened. I put it in my battery powered drill and put a piece of wood under the gasket when drilling to give the gasket a nice smooth edge.
That's a good tip.
I use ball bearings for the small holes, when I do t have a punch.
You're giving away all the old school tricks. I'm a fan of the indian head gasket shellac on the shoebox cardboard
Old school is still one the best in a lot of situations.
I use cereal box gaskets on my antique outboards and grease one side if I think I'll have to take it back apart in the future for inspection.
I like to make high compression soda can head gaskets by placing the original on top of the aluminum sheet and hitting it top down with some spray paint. Then i use an xacto.
My dad used to have a lot of Indian Motorcycles, when I was a kid.
He had about a one ounce ball-peen hammer, for making gaskets.
I have never seen a ball-peen hammer that small and I’m 61 years old.
He used brown paper sacks, for most of his gaskets.
Great video, thank you.
That's neat.
One ounce ball peen hammers are used by jewelry makers. You just need to look at places selling tools for that trade.
For joining aircraft engine crankcase halves we used silk thread and red RTV, we had to hurry and run through the torque sequence, none of the engines ever leaked. This was back in the 1980's when I attended aeronautics school, we all thought the engines would leak. Thanks for the video, I never thought to tap with my ball peen, I use Prussian blue to transfer the pattern, that is quite the mess though. I'm trying your method on my next gasket.
Grew up on a farm in northern Maine Not running to the parts store for a gasket. Made plenty in my day.
I've used aluminum coil stock for roofing etc.. wrapped with silver aluminum tape for exhaust flange gaskets. I started off using it as a temporary fix until the parts store was open. Then decided I'd leave it in untill it failed. Then it just held so well I'm sold on it for exhaust gaskets. I will try this method for motor gaskets and such. Thanks!
A very good thing to know. Now I can fix my snowblower. Thanks for sharing!
Amazon has a Hole Puncher for cutting rubber plug stoppers . It is a thin tube with a sharpened edge that cuts gasket paper well . #2 Permatex is a pliable non hardening sealant paste .
Glad to see this again. My grandfather taught my this when I was watching him fix cars. There was no Amazon or Napa near by.
It works. Thanks for the insight.
To make the holes in the material you can use a slightly oversize ball bearing for the hole to hammer over the hole on top of the gasket held with a magnetized
steel roofing nail holder to keep the ball bearing from moving while you tap the hail holder with the hammer.
For gasket sealer I use axle grease. It seals and it will come off easy. I have made sump gaskets with cereal boxes and have never had a problem. Use grease and it never fails. I have made head gaskets out of roof flashing .
I've heard of greasing gaskets or presoaking in oil, but have never tried it.
Super! Great advice especially if you have a lot of 2 strokes with air leaks...
The air leaks will permantly fix that problem.
Coke box has worked well for me in the past! Hadn't thought of using a socket as a hole punch, I'll have to remember that one.
Thanks Man.
Hi there ...iam doing this for more than 25 years and its work very good no problem .... thank you man.and have a good day.........
Thanks for your input.
When I started working many years ago that was one of the first things I saw the guys in the workshop do. I was amazed that it worked. My simple idea would have been to put paper and mark the edges with my finger nail then put on the gasket material and cut with a scissors. That said the methed shown works surprisingly good.
It's a handy trick.
Yup. Ive made a ton of gaskets just like that, but I might have hammered the bolt holes first then use a couple of bolts to hold it in place.. It's a satisfying feeling when it's all done. its how we did it in the Army (lots of axle flange gaskets on 2½~5 ton) and how I learned as a kid on mini bikes n go-carts (brigs n stratton 3~5hp) using peachee folders. Great video!
Yeah, bigger gaskets the bolts holding it in place helps a ton.
Absolutely invaluable information been doing this for years and worth every penny I have spent on cereal 😂
Thanks Man.
Very helpful Moe. I was not aware of that #2 sealant. I liked how you had all of your hole cutters lined up in a tray, mine are loose and hidden in a drawer somewhere.
I bought them all loose and it started to drive me crazy. One of those days where you're looking for a project to kill time.
I forgot to mention, Busta Gasket sounds like the name of a rapper I would listen to.
Block of wood and drill some holes to make a holder
Yes that's the best way to make them , i use bullet casings to cut holes,but I gave in for turbo 350 and 400 transmissions and put out the cash thanks for the video
I really like being able to use cardboard in a pinch, and I'll bet if it's coated with that #2 gasket sealant, it might just last as long as "factory." Thanks Moe for some more great ideas and tips.
Thanks Man.
I have been making my own gaskets for decades now. And a really great thing to do when you have to buy any gasket, or one comes with a new art, is take it and make a one to one copy on your copier/printer or scanner. Then save it off to a file to call up later. I even have a LASER engraver and can LASER cut one from the saved file(s).
That's a handy tool to have.
This video was great! Just so happens I needed the exact same gasket for the same engine as you! Sucks they don't make it anymore but I'm glad there is a way to make it! Thanks!
Thanks, I'm glad you liked it.
Good video, there's probably a lot of semi's still going down the road with gaskets in them I made from oil filter boxes and a ball peen.
That's awesome.
cool gasket intel man, you know lots a great stuff
Old school techniques are still some of the best. Thanks Man.
Up here in Canada Permatex has a gasket material called Form-a-gasket,Which looks a lot like your # 2 it comes in a tube or a brush in can.I found it works a lot like yours also I use that cardboard like you do and sure works.Also silicone works on differentials covers.We use clear one as it works well without anything but it self.Also put plug on it and wrap it and keep it in a old freezer in shop.When needed it never hardens while it's in the freezer.
I generally use that brand; Permetex Form-a-gasket. It comes in #1 (hardening), #2(non-hardening) or #3( non-hardening liquid in can).
'71 Opel Ralley. Half case beer gasket for the trans gasket. Worked fine. Low pressure apps, a paper bag will serve.
Tapping a little ball bearing on the screw holes cuts them out nicely too, as long as one is careful not to lose it in the engine!
Something to note about hole punches of all varieties, but especially the leather ones, is that they cut far better with backing material so double up your stock.
Ball bearing! FANTASTIC tip!
Great video! I remember my old man teaching me to make gaskets with a ball peen hammer when I was a teen. Thanks for sharing!
Thanks, that's how I learned.
@@sixtyfiveford Me too. Nearly 60 years ago. Just finding good gasket material and correct thickness. Great video.
I watch your videos from here in Brazil. thanks
Awesome. Thanks for watching!
Thanks I was about to spend about $400 in gaskets, I thought about something like this, nice to see it in practice.
I have made a lot of gaskets over the years and never had one fail.
I unroll the rolled material and leave sheets inside my shop manuals. BTW most gaskets can be replaced with the right sealant but that "right" sealant is usually not silicone. 3M 515 flange sealant works very well as does Hylomar (used on Rolls-Royce jet engines) and ThreeBond/Hondabond/Yamabond. I collect leather punches and single hole paper punches for working with gasket paper, and you can grind a cutting edge on any metal tubing or pipe you like.
Hi, can u give link for Threebond/honda/yamabond image?
Great video. Yep, used this method on numerous projects without fault. You found my "secret" material of using Coke box cardboard for gaskets. I also often use it to make handy semi-rigid patterns of objects to later trace over on wood, metal or plastic so I can easily cut out the shape. Can make many tracings before the Coke paper wears. I also use the Coke paper to make mock 3D shapes like a cone or multi-shaped complex part models. Easy to fix any design issues as paper before making the real one by cutting or casting them.
Thanks.
Yep, learned this from my Step-Dad many years ago. It's one of those tricks that's so simple people swear it won't work.
It has saved me a lot of time. I was astonished the first time I saw my mechanic uncle do this on a transmission.
Back in the 80's a neighbor that came from someplace in central america, bought my little car that had a blown head gasket, and he cut the gasket out of a waxy cardboard milk carton. Shockingly the car actually ran but I'll never know for how long since I moved shortly after. I wouldn't have believed it if I hadn't seen it myself. Another interesting tidbit...the guy used to cut his lawn with a machete.
That's awesome.
Have done this more than once! Well done!
Thanks, it works and saves me time from chasing down a gasket.
Permatex "Gasket Dressing" is natural rubber and Isopropyl alcohol. I've used it on all gaskets,
works nicely to whet cardboard gaskets, never hardens, absorbs into paper.
True. It is very similar/ virtually identical in function too No.2 and No.3(aviation) gasket sealant made by Permatex.
Hey Moe, Nice demo,it is good to show some old school techniques to does who
are coming up. I like the comment below using The ammo cartridges. I never tried that one. Even an “old dog” can learn something new.
Stay well, Joe Z
Thanks Joe.
You're welcome Moe.
Great video (as usual)
For those of us in the UK we can get 'Loctite 5922 Flange Sealant' from Halfords (and elsewhere) pretty easily. Looks like the same thing to me - I've used it on cork gaskets for decades and it's excellent - never seems to harden like silicone sealant does.
I just read the specs on it and it seams like the same thing.
Thanks I'll get some -- specifically for tacking a carb bowl gasket 2mm width to fit up into a channel in the carb body to avoid having to dismount the carb (again!).
@@sixtyfiveford thanks for confirmation.
Get someone you know that has one of those home hobby vinyl/fabric cutters and you can make perfect gaskets by scanning in the old one or from drawings etc. Awesome.
That would make pretty gaskets.
@@sixtyfiveford Well they are professional in their cut and detail. Check out this video: th-cam.com/video/zRvTmA0N1cM/w-d-xo.html
The desktop units are around a couple of hundred and cut vinyl/leather/fabric etc.
Excellent love your videos nice to see common sense 👍
I've been doing her the wrong all these years! (That's what she said!) Your method is so much easier AND more precise. I've been using that gasket maker-dark brown stuff for many years, in fact, I've got a tube that's probably 20+ years or so old and it still isn't dried out. But it is messy!!! Thanks for the vid!
Thanks Man.
I'm 70 years old, watched Mom & Dad make gaskets from cereal boxes when I was old enough to see what they were doing at the kitchen table. Used gasket shellac & years later used permatex.
Whatever works!
Good tips on a tried and true method, Moe. Thanks
Hey Thanks.
On an episode of Green Acres, Oliver made gaskets from his wifes pancake batter to fix the tractor.
I haven't watched Green Acres in a long time. I had too look it up and find the video clip... Sure enough th-cam.com/video/5ae4NDjHr4Y/w-d-xo.html
Head gaskets also at one time were made of leather.
Lol! I think I remember that episode!
Don't knock Mrs Douglas' hotscakes. They came in handy on more than one occasion
Nice work as usual mate, great dog too, mine does the opposite, it would run a mile if I got the hose out, on the other hand if she found a muddle puddle or any filthy water she would be straight in !! lol
Mine hates the bath/shower/pool though... Go figure.
Yep , sounds about right !! lol
My dad used to use the advertisement cards in magazines and in the TV guide.
That's awesome
When we were kids we'd use old school folders for gasket material for our go karts engines.
Awesome.
Only works on insides where curves are gradual. Sharp curves edges does not work. Also where you have dowel holes also issues. Best s to use CNC machine. Cheap, fast, accurate and find such shops all over.
Another great one Moe. Been using ball peen hammers to make gaskets for years. I've got them sized from a 1/2" head to huge. If you really want to get fancy, you can grind the cheap forged hammer heads down as small as you need them. Keep up the great content my Friend! Zip~
I've been debating making an even smaller ball peen for a while now. 3/8" would be ideal.
Cereal box can even be used to make a head gasket (it won't last forever, but it'll last a few hours)
You make good videos. I always wondered if I could make my own. Good deal.
Go for it!
I use engineers blue, ink or used engine oil to get a trace, then cut it out with scissors and use the same bolts to punch out the holes.
Thank you for the video! It gives me a good head start for my model engine. How do you replicate if you have a small gasket. but not the motor? Take care.
Don't forget about Copper gasket spray. I've cut out my own metal gasket from aluminum sprayed it with the copper gasket spray just in case. It worked. It's still between the replacement EGR and head. Many many 7k rpm pulls and a few years now. I actually need to make my own gaskets for an intake swap, I'll keep this method in mind.
Yeah, the copper spray is good stuff for those metal gaskets.
wouldnt mind your take on some DIY bar stools if youre looking for video ideas, thinking about making some with pallet wood and rebar staining the steel and wood with linseed oil maybe
another nice video cheers
That would be cool.
Look at "Epic UpCycling's" Y/T channel. He is the master of pallet wood reuse.
old trick that has served me well over the years
It's a handy thing.
I like this! I feel like a gasket could be made faster than looking one up to order it.
I agree.
Seems simple enough. I had no idea this was so easy. Thanks for the vid. GREAT INFO
Hey Thanks.
As broke teenagers, me and my buddies used to make head gaskets for our off-road mopeds using cereal boxes, sure they didn't last that long, but a new replacement would've likely cost more than what we paid for the mopeds and it was a fun excuse to pull the engines apart regularly 😄
Rtv isn’t make to hold up to gas and oil. That’s probably the reason it fails on you. Use threebold 1211. Its a sealant made for engine use. I run it on my 2 smokers revving out at 17500-20000 rpms
Ill have to amazon that ! I hate the squeaze tubes too. You use it all because they either dry in the nozzle or just get to hard to squish out.
Brad, I filmed this video over a week ago before you did yours on siliconing the gasket. I just wanted to say this so you don't think it's a push at yours in anyway.
sixtyfiveford good lord man! I thought you were trying to help me make better gaskets, now I find out that you weren’t even thinking about me? LOL! Moe, I think of you as a friend and you, Donny boy, mustie are the people I look to for small engine advice.
I used to use Hylomar non setting gasket compound with gaskets best on the market.
Hylomar seems to be pretty common in the UK. I've never seen it over here in the States.
Rolls Royce motor cars used to assemble their car engines with it. Red hermetite compound was another but to me looked amateurish
Wow that's really helpful. I wish I learned this earlier. Just blown 60$ for a set of gaskets that does not fit actually.
Is there a way to pull something similar for rubber o ring type gaskets?
Ever tried a metal notch cutter ? Internal cut ?
You are my spirit animal.
Awesome.
Now over thirty years of making my own and have used the carton cardboard and some other materials successfully.
Thanks for the input.
Making a carburetor float bowl gasket for my 1961 Army generator from a cake box, wasn't fun no sharp edges to hammer the gastket
Thanks for Sharing this Gasket Making Video.😎
AWESOME stuff!
🤓-Thomas
Thanks, I'm glad you liked it.
Excellent. Off to try it on Corvair carb.
Sounds great!
just need a video on exhaust gaskets now
I buy bulk exhaust gasket material (this stuff amzn.to/46Jo55i ) and just cut it out. I do a similar hammer technique just to impression the material for cutting with scissors/tin snips.
@@sixtyfiveford I've heard more better reviews of the 5960 by Mr. Gasket ("graphite sheet" at grainger) had a hard time cutting the metal precisely for the holes on the 3009 felpro stuff, since punch didn't work. Better off with a die grinder bit. Figured it'd make a good video
@@FrostyBravo I've used the 5960 years ago. My issue was the smaller size of the sheet and the material doesn't look like stock gaskets like the 3009 does. I actually have plans to do a video on it. just haven't needed to make an exhaust gasket in a few years. Dumb luck I guess that I haven't had a bad exhaust gasket in years.
That’s a cool tip I’ve always used oil to give me a hide to cut the gasket not very accurate
I have some strombergs that seep gas would that or some other gasket sealant work
The #2 sealant is the only thing that I've found that is gasoline resistant. I use it on small engine carb gaskets all the time with excellent results.
Learned this from my Pop, old time mechanic all his life, I still have his mini ball peen hammer he used for gaskets. I never buy gaskets.
I also use the gasket shallac type stuff, it never leaks.
Silicone gasket maker l find, can be hit and miss.
It would be nice if there was a repository of common gasket svg files for those Cricut machines, you could make perfect gaskets.
True. But there are so many and this works quicker in the end.
Summer 2020: I'm new to this and have heard the term "blow out protection" where metal is also part of an OEM gasket. How much to worry? I'm referring to a Yamaha Wave Runner - small 700 engine for the cylinder head.
Head gaskets are the only thing you can't make your own gaskets for
thanks - just what I'll need
Used a zebra cakes box to rebuild a carborator for one of my old Ford Mavericks.
Awesome.
I'm amazed at how gasket material is sold and no one, not even Fel-Pro, advertises what temperature they are good for. It's crazy. I need to make an intake gasket that will be safe for over 400 F and you can't find that information.
Would the bolts that hold a sheet gasket in place require a torque pattern? Great video btw
Ive got a roll of pallet liner thicker stuff works on mega can get wet or can latten it to whatever ,Wild stuff that tar is that probond
Pallet liner is some tuff stuff.
@@sixtyfiveford OH yes, Carb gaskets, Differentials, lots of applications.
When I saw the video link I thought you were going to make a gasket from an aluminum can. I bet that would actually work. I think you may want to anneal the aluminum, since it's been formed into a can. That would be an interesting thing to test.
I've done it from Copper but I'm sure a Soda Can would work. It would be nice if it was a little thicker.
sixtyfiveford yeah I've seen and used copper several times for plugs and hydraulics. There is a good article by a man named Bob Hoover about making gaskets from cereal boxes and using spray paint to seal them I believe. I'll see if I can find the link.
Here's that story. www.vw-resource.com/gaskets.html
Very entertaining read. Thanks.
I used to use conflakes packets for base gaskets, always worked fine :-D.
I tryed a few types of gasket cement, the blue hylomar (used by rolls royce apparently) was crap, too thin, not enough substance to it.
Red hylomar was pretty good,.
But the best and this makes no sense is a really cheap stuff called "Gasket Goo", the tubes were hung up on a big card in the shop, the tubes always seem to leak red goo slightly, so they did look crappy.
That was years ago, god knows who made it.
zx8401ztv it was Soylent Green!
Hylomar. I've heard of this stuff, but have never tried it.
Wrap tape around the tip of the calk gun and pinch it closed.
Truck load of ideas there, actually put into practice. Thanks a lot!
I tried to make a gasket for a carbureteur bowl: 62mm o.d., 2mm wide. It has to fit into a channel up in the carb, then the bowl crushes up into it. The price in the shop --11euros. I've ordered a compass cutter but have no idea if that's going to work, so any insight would be VERY MUCH APPRECIATED. Anyone? T hanks. (Not Tom Hanks, Thanks!)
that no 2 ( ok beavis and butthead ) tar should be perfect for the vapor barrier on a car door.
I've wondered what the hell the proper stuff was.
I'm sure gonna try it.
The proper stuff you are looking for is butyl rubber rope/tape.
I wonder how roofing felt would work? Probably wouldn’t like much heat..
That's a great idea and definitely has me curious.
Gotta say I love yur content. would be interested to see what you think a "on the road" tool box like a 17" steel one should be stocked with. What could save yur butt out there kind of thing.
That would be an interesting video. Thanks for the idea.
I have made a lot of homemade gaskets and saved a lot of time and money not having to run to the store
Bought a fuel pump for my 78 Ford a few years back that had the wrong gasket in the box. After the parts guy looked for a few minutes to swap me out with the right gasket I stopped him. He was shocked when I said I'll just make one in less time than he'll be able to find one and I did.
A lot of parts stores workers are not mechanics and Some don't even know how to use old school parts books
I have another one for you. 3 weeks ago I took an Alternator in to Autozone. Kid asks the standard year, make, engine, etc and then asks what I need. I point to the basic watermelon size Chevy alternator between us on the counter. His face was blank, absolutely blank. I had to break the silence after a few seconds as he had no idea what he was looking at. I couldn't stop smirking at the complete lack of automotive knowledge this 20somthing kid had. I had the same situation with tie rod ends a few years back with a young girl. She thought was making up the word "tie rod end" and had me spell it out for her. At least she was pleasant to look at.
I drove 15 miles round trip to o'reilly auto store ..the store clerk could not find a carb diaphragm for my briggs lawn mower engine had all the numbers but not the horse power of the engine ...gave up and came home and found the factory briggs part number and called them and found out they had the prime line brand kit hanging right beside the air filters and other mower stuff ..30 miles to get a part that cost under 5 bucks