How to properly time and wind your kickstart on assembly!
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- เผยแพร่เมื่อ 27 พ.ย. 2016
- Do you have a lazy kick start lever? Was it worked on recently? Did you know there is a procedure to “time” the pieces of the kicker mechanism? Watch this video for close up “how to” time, wind the spring and install most any kickstarter the right way.
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Thank you so much for making this video.
Im grafting a '72 twinstar kick shaft into a '86 rebel motor (for a '94 nighthawk frame. Gotta love the universalism of Honda) and never considered checking for the gear to spin freely.
Turns out the O-ring I had on there wasn't allowing the gear to retract completely!
But it was checked now, before being put on the bike.
Simple enough fix now, but would've been a huge pain later on if I hadn't seen this video.
Really good tip, Just have to look the videos a couple of times to get the specifics about the assembly. Thanks.
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Hey I
Been looking for this bit of info all day
Thank you for the helpful tip.
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Good job
Wish I would've watched this before I completely re-assembled this damn bike.. thank u
That makes 2 of us! Good thing I have a spare gasket!
That's where I'm at. Fml
Excellent instructor and full theory put into practice top gun
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Magnum opus ( great work)
Very very good this is one of the best ...I cant handle half the guys talking to much ....this fella just simply explains it I'd dang near say he's southern 😉
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Brilliant detailed video 🇺🇲🍾🎉🇺🇲
How much do you charge to install on my 2024 drz400s, thank you so much for assisting me. Keep producing more videos about the drz
Did you see the Playlist?
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thanks helps alot
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I have not yet found any answers on a1984 Honda trx 250 four trax replacing kick starter
The part that has the notch on it what is the name for that? I have a 1984 Honda 200x that I have to kick a million times for it to start and my buddy told me that the “dog” needs to be replace. However the only dog I can find for sale is a hound. Can you help me?
Smart man
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I have a trx 250,I ordered a used kick start cause mine is mostly ratchet affect..but when it miss fires when it does kick in some thing inside the engine sounds as if being slung threw the engine and hits hard on inner left crank case like a rod has already broke loose......when it fires up it's smooth no knocking valves tick some..but not on the bottom end whats coming out of it...I was figuring it be the piston arm hitting what is it
Great video. Im having problems with the kicker freezing up. And I hope to identify the issue. Any tips would be appreciated... but I don't think my gear is spinning freely. Anyway. Thanks for the help. Mj
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This is useful. I have a 1983 yamaha RS 125 DX.
The kick start turns the engine over but won't return. I'm thinking the cogs and shaft are not correctly aligned.
Is your Kickstart spring in the correct place
Kickstart spring not clocked correct or broken
Hey I'm working on a project and I want to convert a 110cc lifan semi automatic with electric start to a kick start is that possible if so could you guys make a video on that appropriate the time you guys take to share your experience and knowledge
What bike is this for ?
Is this motor a 1998 rm 250
Had a kick starter gear engage on rough landings and sounded like a bearing being spun by an air compressor.. thought i had a total bottom end rebuild coming up
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Can someone please explain to me the notch on the back I don’t understand how this work so for the mechanism to work does the clutch basket have to be on??
what would cause the kick drive gear and washer to seize onto the kick start shaft?
was riding along and it all locked up on me, push down on the kick starter it will turn over, however on the return stroke it would turn the motor back.. stripped it to find a seized kick drive gear on the kick starter shaft.
what has caused this to happen? just did an oil change with correct trans oil to the correct level too.
now the shaft, gear and washer are junk.
I made a track fix by removing the kick start assembly, and only reinstalling the shaft with the seized gear and washers, carried on riding for a bit of fun..
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my guess is that the spring has popped out of the housing, and allowed the kick lever to droop down while running, this has probably loaded up the engagement assembly heating the kick drive gear and locking it up on the shaft.. other than that im a bit stumped, as its all in the correct order etc.
sure have.. I do pretty much all the same things you show in the videos.. plus some extra non "factory tricks"
Hi Shane, I have a '85 ATC 200x how much of the engine do I need to dissemble to get to the kick starter shaft?
you have to split the whole case
I’m rebuilding a Cr 80, I done all the exact same steps as you guys have done, and although my spring looks okay, as soon as I wind it round into its slot, the spring is trying to pull itself out of place (the hook won’t stay in the hole) and off the end of the mechanism, and also pulling the shaft out of its place.. any ideas as it’s driving me nuts.
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I have an ‘85 cr80 and I was replacing my clutch and the kickstart assembly flew out as I assembled it. Not once but twice I had to take it apart to see what was wrong and I still have no idea. Not sure if your year if cr80 is as much of a pain in the ass to take apart as mine because the brake pedal, that little spring attached to it, and all the radiator hoses are in the way. Believe me when I say it’s almost not even worth doing it myself lmao.
Like u say if it doesnt spin freely it rattles is that whats happening to my bike?ill go threw gears and something will rattle as i give it more gas. But it has plenty of power and shifts smoothly
same issue i have, did you fix?
Is that a transmission case for a 2005 yz250f or a different model? I am working with the same kickstart and I'm trying to match the transmission case to get an idea of the what the seating for the the kickstarter looks like
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Thnks
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can someone help, i just replaced the clutch on my 2002 cr80 and my kick start gear came out. i lined up the dimples but it still wont work.
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Think I may have a kick start prob on my Xr650r. Sometimes seems to slip other times locks up on starting stroke of kick start. Maybe the slip is throwing out my kick start timing . Thanks for this vid
I'm having same problem. No slip just froze or stuck. Did you figure yours out?
@@dougrobertson2470 I stripped mine down but could not see anything wrong but my kick shaft did seem to go in further on reassemble . No problem since so it’s fixed but not sure how I did it . Check out my vid it may help.
Just got a project 2001 rm125 kick start is doing that "ticking" you were talking about when the gear doesnt free spin i disassembled the kick shaft and noticed there was no washer between the case and spring would this cause the gear to not disengage enough to free spin?
Just for clarity, first check the parts fiche for your year, make, and model of vehicle. Never assume the video is the same as yours. After that, always fix what's missing and then if then re-test.
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Hey i appreciate it whoever had it before didnt have it timed right got it in time and not clicking thanks again for the advice and the video
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When you undo the spring will the entire assembly pull out?
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Hey i know this is an old video but maybe you can help me out? I have a Honda xl185 and the kickstart wont kick the motor over. The gear itself looks fine from what i can see. I took the side cover off but didnt learn much. Oil was clean of shavings or brass. Something is locking it up, could it be the kickstart gear or should i look elsewhere? I was hoping for a simple fix!
Paul Kojack my guess is something will he stuck blocking the motor from actually turning when you kick
Paul Kojack like a chunk of metal caught in between the gears
@@raccoontower8569 something is definatley blocking it. Its my roomates bike. It almost seems like a cam timing issue, i can rotate the motor almost 360 degrees but it will not turn all the way over even with the spark plug out. The internals all look shiny and new still though.Couldn't see anything stuck in the gears and the oil and filter were clean as normal so hard to imagine a chunk of metal in the gears. Im wondering if its either the kickstart gear itself (she said the kickstart was having trouble recoiling back to the top before it locked up completley) or maybe a valve issue? Looks like ill have to dig more into it, but thanks for the input! ill keep an eye out.
I have been trying to find out how to replace the motor on Jeff's 4 wheeler
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Mine is slipping,and has bad ratchet gear affect when I kick start it....what all I need to fix it
My kick start shaft wobbles and doesn’t stay seated fully. Which causes it to grind against the inside of the side case. Need some help
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What would cause a kick starter to get stuck in the third rotation?
I have same problem. Did you ever figure yours out?
I have a Kickstart that is frozen I was able to break it loose drove for 10 minutes and then it froze again. What would be the first thing that I should check?
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Hi, I have a Suzuki Rm 125 from 2000. If its running I’m having that ratching effect and the Kickstarter doesn’t stay in place and when i turn it off it bounces back against my exhaust. Do you think it’s the same situation you explaint with the Kickstarter sprocket not being able to move freely while its running? Kind regards.
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Did you ever figure this issue out? mine is doing the exact same thing
I have a 1992 CR 125. Kick starter dont come back all the way. What do you think is wrong before i take it a part
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I’m guessing don’t know for sure, but your kickstarter spring is not fully winded so it doesn’t have enough tension to push back the Kickstarter all the way back up
Or maybe your whole kick starter spring is loose
Working on a yz250 and the torsion spring keeps coming out of its hole in the case I bought a new spring and I’ve tried using the kick starter without the case being put together and the spring is still coming out the hole I’m not sure if it’s bc the case isn’t on or not but it did the same thing before I replaced it and the case was on
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You can always give us a high 5 here: www.paypal.me/how2wrench
Shane Conley got it all figured out now thanks for the reply tho 👍🏼
@@lukewazup Cool...can you still sub please?
So if my kick starter is locked do I need a new kick start gear or is my whole motor locked up
Let me try and see I can catch Shane to answer quick. His internet is limited right now until the weekend. Shane is in Africa training students this summer. We are just the social media team. He plans on answering channel MEMBER questions each Sunday!
Not a member yet? Here are the details!
Want him to drop his wrenches and help you? He loves helping members and it is only $1.99 a month to join (more options if you really want to say thank you too) All member tech questions like this get directly forwarded to him every day! Here is how to get in!
* Join here: th-cam.com/channels/BhM8DCKnT3qXwTW0eToyCg.htmljoin
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* Is this an emergency and your head is about to explode from frustration or fear? Get Shane’s cell here: how2wrench.com/product/personal-tech-training-phone-facetime/
Note: If you are a new channel member please reply back and we will see your TH-cam Member handle in your name. We will have a private member-only FB and web page coming he can directly do Q/A there! Thank you for being patient as our growth has blown up!
❤
Mine does not have markings, what do I do? It’s a 2004 ktm125sx
We are just the social media team. You can catch Shane daily as a channel member or supporter. He is the only person in the shop and training center so you can imagine how busy it is.
Note to other community subs, can anyone please help Rednck24-6?
FYI...he does drop his tools and try to answer comments for non members at times when he is online but is pretty swamped. If your not in a hurry, he will get back to this in time. If you want him ASAP here are the links: (P.S. thanks in advance for being a solid human being and understanding we have to pay the bills too...😏)
Option 1:
Consider joining...best $1.99 you'll spend this month 😁 This is great for quick answers.
He literally logs in and answers member questions daily! He does an AM and PM check-in to answer all member questions. Join this channel to get access to the perks:
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Option 2:
If you need help sooner choose his 1:1 option! What you get is a deep dive one-on-one with him. Use video, email, and phone support. He will drop his tools and work with you directly!
Get Shane’s cell here: how2wrench.com/ols/products/techline-one-on-one
Can you get that gear off without pulling the clutch out ?
That’s a great question for Shane directly! We are just the social media team. He is overseas training techs until the 30th but is trying to schedule time each day to answer techline orders still.
Shane has a solution for you. As far as the question, Shane does answer questions when he get's back around to non members eventually so hang tight, FYI >>>> he does member ones daily!
He is just returning from an extended stay in Japan training students this winter. You can imagine how full his inbox is. We put orders are to the front of the line.
The one-on-one service. Get Shane’s cell here: how2wrench.com/ols/products/techline-one-on-one
Quick answers are answered daily as a channel member: Join this channel to get access to perks:
th-cam.com/channels/BhM8DCKnT3qXwTW0eToyCg.htmljoin
-Daily MEMBER FIRST COMMENTS ANSWERED FIRST
-Live Q/A video chats
-Wonder if we have a video on your need? Members can request content links!
-Full Access to the ENTIRE 700 video library
-Member-Only FREE tool giveaways
Have you seen our "TH-cam Trained Support Shirts? Great way to "high five us" goodfellasmerch.com/collections/how-2-wrench/products/support-shirt
My pw80 kick start doesn't work. I bought it from a friend and he said that he has never seen the bike start with the kick starter in the two years that he owned the bike, he always only push started the bike. I've been trying to start the bike with the kick starter for a while now. The bike really wants to start but it just won't start with the kick start. I can push start the bike, the bike does work but there's something wrong with the kick starter. Does anybody know what I should do?
Hey there…Social Media Team here…Let me try and see I can catch Shane to answer quick. His internet is limited right now until the weekend. Shane is in Africa training students this summer. We are just the social media team. He plans on answering channel MEMBER questions each Sunday!
Not a member yet? Here are the details!
Want him to drop his wrenches and help you? He loves helping members and it is only $1.99 a month to join (more options if you really want to say thank you too) All member tech questions like this get directly forwarded to him every day! Here is how to get in!
* Join here: th-cam.com/channels/BhM8DCKnT3qXwTW0eToyCg.htmljoin
* Just looking to give us a high 5? Click here: www.paypal.me/how2wrench
* Is this an emergency and your head is about to explode from frustration or fear? Get Shane’s cell here: how2wrench.com/product/personal-tech-training-phone-facetime/
Note: If you are a new channel member please reply back and we will see your TH-cam Member handle in your name. We will have a private member-only FB and web page coming he can directly do Q/A there! Thank you for being patient as our growth has blown up!
Assambled my engine,kicked it over a dozen times, then it the kickstart got stuck, never knew kickstarts had timing marks, will be checking that
Doubt it's a seized engine, how's it supposed to seize if it never even started
Having same problem now. Did you ever get yours figured out?
Ok great, but that is not a YZ 125. how about a vid for the Yamaha bikes
I cant find my washer as im putting it back together
OPPPPPPPSSSS.....Thank you for commenting. Could you spare $2 and support us with even more benefits? Would you consider helping support our work here and help keep us going? We can’t thank you enough for helping us keep making technician training impacting schools all over the world. Smash the subscribe button and bell! Join this channel to get access to perks:
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Just want to say thanks quick to support us for this information and our work saving you money?
Give us a high 5 here: www.paypal.me/how2wrench
What causes the dreaded big bore kick back?
Hey there Allen. If I recall Shane has a video on that on the member channel. Join and you will have access or I've get you a one on one to explain it. Links below and thank you in advance...best $1.99 you'll spend!
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-Full Access to the ENTIRE 700 video library
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That’s a great question for Shane directly! We are just the social media team. He is overseas training techs until the 19th but is trying to schedule time each day to answer techline orders still.
Shane has a solution for you. As far as the question, Shane does answer questions when he get's back around to non members eventually so hang tight, FYI >>>> he does member ones daily!
He is just returning from an extended stay in Japan training students this winter. You can imagine how full his inbox is. We put orders are to the front of the line.
The one-on-one service. Get Shane’s cell here: how2wrench.com/ols/products/techline-one-on-one
Have you seen our "TH-cam Trained Support Shirts? Great way to "high five us" goodfellasmerch.com/collections/how-2-wrench/products/support-shirt
I’ll take you up on that I’m just retired and with grandkids seem like I have a never ending repair bills it’s about time to teach them how to fix their own toys now anyway
I like your how 2 clips and those that pay attention will have a leg up on their competition under your stewardship. Your skill & patients is a much needed and well respected todays world of plenty , there will be a time when they will have no choice but to fix what they have with only what they have on hand .
Good luck
And tell ‘em keep up the moral or the flogging will continue !
@@allensandven0 Thank you Allen. Shane will love hearing that!
My kickshaft keeps breakin and my brother has to keep welding it😂
It must not be freewheeling I think or your cams need adjusting
How did u fix the problem?
Not do this properly ,would that cause the kickstart lever to try an rotate when I roll the bike in gear?
That’s a great question for Shane directly! We are just the social media team. Shane has a solution for you. As far as the question, Shane does answer questions when he get's back around to non members eventually so hang tight, FYI >>>> he does member ones daily!
He is just returning from an extended stay in Japan training students this winter. You can imagine how full his inbox is. We put orders are to the front of the line.
The one-on-one service. Get Shane’s cell here: how2wrench.com/ols/products/techline-one-on-one
Quick answers are answered daily as a channel member: Join this channel to get access to perks:
th-cam.com/channels/BhM8DCKnT3qXwTW0eToyCg.htmljoin
-Daily MEMBER FIRST COMMENTS ANSWERED FIRST
-Live Q/A video chats
-Wonder if we have a video on your need? Members can request content links!
-Full Access to the ENTIRE 700 video library
-Member-Only FREE tool giveaways
Have you seen our "TH-cam Trained Support Shirts? Great way to "high five us" goodfellasmerch.com/collections/how-2-wrench/products/support-shirt
I figured it out I didn't have it timed correctly thanks anyway!!
@@mxfam6700 Great. Glad to hear the video did the trick. Give Shane a high-five here:
Have you seen our "TH-cam Trained Support Shirts? Great way to "high five us" goodfellasmerch.com/collections/how-2-wrench/products/support-shirt
Join this channel to get access to perks:
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-Wonder if we have a video on your need? Members can request content links!
-Full Access to the ENTIRE 700 video library
-Member-Only FREE tool giveaways
Good info. A little hard to see what your doing.
We come a long way since...this video is 7 years old friend...
Glad it helped! Throw Shane a high five donation, channel membership or merch for saving you $$$$$$$ Links below to support more for this work! 🙏
You rock for commenting! We will let Shane know! Want even more? Best $2 you'll ever spend...Join this channel to get access to perks:
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Ways to support or high five How 2 Wrench! Thank you in advance. YOU MOTIVATE US TO DO MORE!
1. Smash the subscribe button (thank if already a sub!)
2. Have you seen our "TH-cam Trained Support Shirts? goodfellasmerch.com/collections/how-2-wrench/products/support-shirt
3. Got an emergency and your head is about to explode from frustration or fear? Get Shane’s cell here: how2wrench.com/ols/products/techline-one-on-one
one thing about these to do videos, when im watching IDGAF what it does i just wanna see the item installed and the details about its orientation cut all the BS out dude.
Shoot we only forward member questions to Shane. We are just the social media team and try to answer the best we can…so here goes…First off…here is the score your comment gets. th-cam.com/video/5hfYJsQAhl0/w-d-xo.html
You could also benefit from this too: amzn.to/3M5csLy 😆🤣
Bro you must walk before you run. Go find another channel your fooling yourself this gentleman is magic. He gives sp many useful tips. How about you cut the BS OUT HOME BOY?