A FEW THINGS TO PASS ALONG: 1. Everything that slid, move, went up and down, side to side, in and out or rotated, had oil on it. Maybe not shown in the video, but it was done. 2. The crank does have features to accept the grub screws so they don't scar the crank. Also a personal detail not on the print. 3. No the shop isn't technically near a race track, its more like a state owned drag strip. US 183 4. My local home center doesn't sell ignition wrenches, so I improvised. 5. I'm sticking with air power for now. 6. Sorry about the pin on the clevis rotation. It got fixed before the end of the video. 7. Yes, hex head bolts would look awesome, but don't come with the kit. 8. I will watch Keith Appletons video to learn how to time this model. 9. Thank you all for your holiday wishes and please know, I wish the same for you and your loved ones. 10. This model is running in reverse. A 180 degree rotation of the eccentric will correct that.
#3 😰😄 I live on a similarly "city" owned drag strip. City employees frequent it's use regularly as well seeing as how I am located two blocks away from the local PD and Fire departments. Lots of air horns and sirens all day and all night every... single... day... Picking nits aside, a job well done and appreciate you sharing it with us. Feliz Navidad to you and your's Joe. Hoping that 2021 will be much kinder to all of us!
Worked on many similar full sized machines in my life. Piston clearance was always set with 2/3rds clearance on front head & 1/3rd on the back head. We used to crush lead solder between the piston & head to measure the clearance. This allows for expansion of the piston rod during operation. Thanks for all the information you’ve passed along to me and others. Your tips are clear & concise.
Very nice job, Joe. Once you oil it properly and adjust the timing for early admission of steam you will avoid that knock. If you must run it on air make sure that you oil EVERY moving part. Steam has a degree of lubricity that is missing from compressed air so you should find that it run even better under steam.
Thank you so much for taking the time to do all these videos. I learnt so much about work holding and other tip and tricks from them. Have a great Christmas.
Love the roller bearing set-up for the bend...so obvious in retrospect...added to my list of work-throughs that I have gleaned from your presentations. Thanks for this series Joe Pie...enjoyed every minute!
Hoorah!!! Finally the much anticipated conclusion - wonderful. Joe this has been a real tour-de-force through and through... every part (of so many) had challenges, some more than others, but all the way thru just so good to see it come together. It's a work of art and a thing of beauty ... hard to even put a price value on it. What a joy seeing it run. :) Merry Christmas Joe and thank you for this series.
Joe, I enjoy every video you have make it entertains me, educates me, and humbles me by reminding me that I never stop learning, my first projects will be making more tools like collet blocks, vise stops, etc. I'm just starting to set up a small home shop. are there any other handy tools to "make life easier" that you haven't made a video of ? or any old tools you made a long time ago, I just turned 63 and I still have the second project I ever made in High school a machinist hammer. and other misc. tools I have made or altered, I needed some really thin open end wrenches one time for hydraulic fittings and was sure happy to see that the job site had a surface grinder. I saw a video of a draw-bar tool where the head was a socket on one side and soft hammer on the other I plan on making one soon, would love to see your version. I remember when I was a kid my Dad told me "if you need a tool and you can't get it, make it". He was an awesome dude he had a small engine business and in the late 50's go cart racing was the poor mans NASCAR, he was so obsessed with it he read books on making aluminum castings then would design and make his own carburetors, he set a track record for the single engine class at 127.5 MPH. (Born Christmas day 1921, a teen on a chicken farm during the depression only finishing 8th grade but he read a lot , exempt from the draft he was the only son became a Staff Sergent in the Ardennes campaign earned 2 Bronze Stars and a Purple heart. I am one of the truly blessed that can say my hero and my father are one in the same) I love watching a master create a work of art. keep it up Joe and Merry Christmas. sincerely Mark, Waterford, Mi.
Hi Joe, my word that looks superb, I have followed the series and have learnt so much, also from your other topics. I love your style as well, it takes me back to 1969 when I studied Mechanical Engineering at Harlow Technical College, UK. Our workshop teacher, Bob Loader, and the Store Keeper, Percy Street, were real characters, we used to “wind up” Mr Street by asking for a ruler, to get the response “ A ruler! Only wood butchers and greengrocers use a ruler, an engineer uses a rule.” Enough reminiscing, I diverted to the construction industry for a career, there we install 20mm bolts in 22mm holes! I am retiring in the New Year and reverting to Mechanical Engineering , building steam locomotives. I am currently working on a 5” gauge Great Western 0-6-0 Pannier Tank, drawn and designed by LBSC in the 1950’s. The point of all this rambling is that although LBSC (nom de plume) was a little eccentric he insisted his designs were not models but miniatures as they did all the same things their larger sisters did, only smaller. That must surely apply to your horizontal engine. Once again thanks so much for sharing your knowledge and very best wishes to your and yours for Christmas and the New Year from the UK. With a little Engineer’s logic and common sense we can get the virus beaten. Bless you.
Merry Christmas! I really enjoyed the build. Sure looks like that crank sprung some and the end is running out. 32:06 I think I would be tempted to give it a go with some heat straightening. I am sure it sprung some from stress when that center web was removed.
Every time you hear that little engine clack, think of it as one of 107,000 subscribers applauding! Just think of the roar you would be listing to! Great work and videos Joe! I have been anxiously awaiting each episode of this build, throughout! Thank You and Merry Christmas to you and your family.
My praises for a job well done. It runs as well as I was expecting. When "broken in", it should be able to run by blowing into the input port. As I commented elsewhere, this style or design of engine is not for high speed running. Full-sized engines of this design usually ran less than 150 RPM. I worked on a full-sized engine(4" x 16") that top speed was 15 or 16 RPM but it had 2 cylinders cranked at 90* to be self starting.
This project has been full of challenges in set up, work holding, and machining; not to mention showing in detail how a basic steam engine works. Thanks so much Joe for making these videos, from which I have personally learned a heckuva lot!
Absolutely brilliant Joe. I will certainly watch this series many more times. Wishing you and your family a very Happy Christmas and successful 2021 from across the pond. Already looking forward to more machining soon. Tony and Kim, England.
This series was one of the best things that I have watched all year. Top quality machining and some great tips along the way. Thanks Joe. Best wishes for 2021.
Merry Christmas and a Happy New Year from us, here in NJ, in the snow 😩 And thank you for the time you invested in this series, it is good to watch an expert at work, it makes you appreciate what skills are required to create things we mere mortals may take for granted.👍
Thoroughly enjoyed watching this build, lots of innovative approaches to the components. I've been model engineering for nearly 40 years and have never stopped learning. Looking forward to your next build and and future informative videos to machining. Thanks Joe.
Absolutely beautiful Joe, all it needs now is a nice walnut stand with a brass plate that’s says made by Joe Pie 2020 . Then you can start on building the boiler for it 😉😉 ! Still think you should auction it off , or have a Raffle, so we could watch you build another one. Ha ha , take care have a Merry Christmas and thanks again for all the tips and tricks .
If I auctioned this off, the minimum starting bid would have most of you rolling on the floor laughing. imagine the real value of this just based on a standard shop rate. The joke would be on me when someone just 'wrote the check'. I'd be sad to see it go. ( but i'd get over it)
@@joepie221 , only those who have never built anything would laugh, those of us that have built anything or tried can understand the effort , workmanship, satisfaction , and pride that goes along with something like this project . To me the term priceless comes to mind . Best to you , and enjoy the Christmas present that you made for yourself 😊 !
Great job!!! Now ready for the NEXT PROJECT! ( THE FLUX CAPICATOR ) Ok little above my head... Thanks Joe for sharing and taking time for this build. Very interesting to say the least!!!!!
Nice one! Looks great, and I hope to see more. You can eliminate that pinch point by rotating the eccentric 180° to run the engine the other direction so the crank comes up at the back rather than biting you
I throughly enjoyed this series. I see others have inquired about running with steam - count me in !! Thank you & Merry Christmas- Happy New Year to all.
The best instructional video series of this kind on the internet. Well done and thank you and merry xmas. Inspires me to get one shipped to the UK from USA. God bless.
Very nice series. Really satisfying to see that flywheel spinning perfectly true, testimony to the quality of the machining you have done. Merry Christmas and may all your toys work as well as this one.
Wonderful result! Thank you for sharing this! Glad you caught the valve rod clevis issue before the internet cognoscenti went off on you (too much). You might want to put a very little bit of cotton from a Q-tip in the oil cups to slow oil distribution a bit if using 3-in-1 or MMO. If you want to go for really slow RPM and a more authentic-sounding engine; Keith Appleton (Mainsteam) has several tutorials on setting valve timing for steam engines. Best to you and yours this Christmas! Have a very Happy New Year!
Outstanding looking Steam Engine. I enjoyed watching all the videos of you making the parts. And, to see the end product was great. Thanks for sharing the videos with us. Merry Christmas and Happy New Year to you and the family. Be safe and be well.
I found a small museum in the south of England displaying model steam trains and traction engines. Particularly interesting were the builders workshops on display. This was in the days before electricity and all the machine tools were powered by small steam engines. Before you could start machining you had to fire up your boiler!
Can you tell me where that was please? I’d like to go and see that, when of course we get this bloody COVID-19 under control and out of this lockdown here in England.
Thank you. I am an amature machinist, electronics engineer by trade ( 44 years an engineer, class of '77) . A decade ago or so ago I mentioned to a friend at work that I was interested in machining. He loaned me a Taig lathe and I built a very simple Liney model on it. I've built a few other Liney machines since then, (plus other stuff) using an HF mini lathe and mill (modified a bit, as per necessary). I decided to build a real steam machine (although I'll run it on air) recently and stumbled upon both the current builds on You Tube. I new about Stuart kits, but not PM Research. I appreciate your balance between showing every detail, and the important aspects. Also your experience as a machinist/engineer shines over all you show and do. My lathe, mill and vise are much smaller than yours, so some of the setups you employ, I can't manage, but at least you have have shown me how to think about alternate setups. ( I need some 0.5, 1 1.5 blocks!) I have the kit and have started machining it, based more (but not entirely) on your methods. I am looking forward to more machining of it over the next week. From now on when I have a new to me machining task I'm going to check and see if you have done something similar that can shed some insight on how to do it.
Beautiful. Try adjusting the timing just a tiny bit to allow air to cushion the piston at the end of the stroke. Like a gas engine is always timed before top dead center. A steam engine is more susceptible to piston slam. Take your time and just go miniscule amount of adjustment. Best to lower the air pressure to about 1 or 2 psi and hold the flywheel and listen to the exhaust. When all is well the engine will lurch slightly at the end of the stroke on a minimum amount of air and smooth out at normal speed and power will be at the maximum. Fantastic build with CNC accuracy. What next? How about a walking beam or a Cyclops steam engine? You would have a blast doing the ring gear on a Cyclops. Merry Christmas to you and yours Joe.
Runs great as we all knew it would. Congratulations for a project well done. Now on to the next one. Merry Christmas and happy new year to you and yours.
I'm very impressed with the accuracy you were able to maintain with all the parts. It reminds me of my Dad when he was a machinist and had to keep the tolerance within .0003". I would love to have the lathe and mill you have in your shop. Well done Joe!
Thank you, Joe, for your patience, thoughtfulness, and thoroughly enjoyable series. Watching your Steam Engine project series has been my Christmas present this year. I can't wait to see what you will do next.
Even if I had the machines or incredible skill with chisels and files I could not come as close to perfection as this engine. Congratulations. I have been considering buying a completely machined kit but after seeing the assembly video I realize that my hands no longer have the nerve control required. I will be satisfied visiting museums and steam meets. Thank you for the presentation.
As a retired machinist with little aside an old armature lathe and bench top drill press along with that drawer full of sharp files I am going to take this on. It may or won't be near as beautiful but it will function. We can do it my friend.
Beautifully done as always, and some great lessons in there too, I regularly use Joe Pie methods in my day to day work and You've helped me be a better machinist. Thanks mate! Merry Christmas Joe!
I used to be a toolmaker until my plant was closed. I'm now being retrained as an industrial electrician. I bought this kit after watching your videos. It's very fun to machine. I haven't built anything to a print since 2014. I can't believe how much I miss working as a professional toolmaker. Working in a fully equipped industrial toolroom was the highlight of my career.
hello bluemarkthomas a similar thing happened to me. was working as a design draftsperson at a manufacturing works and thoroughly enjoyed it. 50 people in the production works alone. then one day the whole business was shipped to China. it was the 3rd. company this happened to that I had connections with. at that stage I had had enough of this bullshit so retired. to sate my design work passion I bought a good lathe and along with my cad 3D modeling knowledge I get private work. its not the same as working in a whole business but it has its rewards... so I share your reflections wishes from australia
This project was a lot of fun to watch and I learned a lot about fixturing and machining. I also got in a lot of eye exercise trying to keep up with the focus. Merry Christmas!
Like a swiss watch Joe. I enjoyed the serie throughout! Thank you, Now let's change the screws for proper bolts and washers..(oil?). My only, just cosmetic, comment. Have a nice christmas and a wonderful next year! Best, Job
Outstanding Series and Build Joe ! Your attention to detail was first class. Thoroughly enjoyed the entire series. Thanks for sharing all those setups and techniques...I sure learned a lot from this series. Prefect timing for holiday reveal..... Wishing all a Merry Christmas
One final touch: without caps on the oil cups, a felt plug is common. The plugs help keep dirt and dust out, and keeps the oil from splashing out from the cam cups.
Great build I really enjoyed your videos. It runs superbly. The only thing that I would mention about the design is that I can't understand why the valve eccentric is hanging so far out on the crank. I would move it inboard to be next to the crank journal and straighten the valve rod. The more in line the better in my book.
Congratulations on completion. The series was amazing. I have this kit but as a beginner home shop machinist, I've not gotten very far with it. I've built one PM machine before and am working on a second, but this one I've been struggling with. Thanks to your videos (and Quinns) I'm inspired to pull it out and try to get started again. Thank you so much, Merry Christmas from Philadelphia!
Thanks for taking time to show us these videos. Its great to see your thinking behind everything you do. Always different ways to approach something, but you have to do it in a way thats possible with the available assets in the shop. Merry xmas to you and all the subscribers.
Thanks Joe, for this series as well as all your other videos. I worked in the mold making world for 40 years and am now retired, but even so, I have picked up a few tricks and good ideas from you. The way you work and the way you think are a joy to see in action. Merry Christmas and Happy New Year to you and yours.
Joe, This has been a fantastic series to follow. I really appreciate all the innovative setups and tricks and tips presented along the way. I just hope I can remember even a few of them during my various projects. The final product amazed me as to how smooth it was running even thought it was not ‘bolted’ down. Again, thank you for sharing your vast knowledge and presenting it in a manner that even a dummy like me can understand. Merry Christmas and Happy New Year.
BEAUTIFUL little model steam engine! Congrats on your work! You should now give it 'autonomy' by building a boiler and respective tubings. I'd love to see that! HAPPY CHRISTMAS to you and all your family and friends, and may 2021 be a better year for the whole world. Best regards.
@@joepie221 I hope you didn't think I was implying anything. It was supposed to be a recommendation. I just didn't want his capability being judged by his lack of machinist skills. I hope you like what you see :)
He’s a master when it comes to timing, that’s true, but he admits he’s not an engineer. I’ve been watching loads of his videos to get my fix between Joe’s episodes. I like his old fashioned sense of humour too.
Initially it sounded like your valve timing was a bit late...it is preferred to have steam admission just slightly early..or before top dead center...the early admission cushions the pistons and reduced wear. Late admission is noted by the slight clunkiness. It sounded better toward the final shots. Great work!
Thanks Joe, It's been great watching the evolution of this beast and it finally taking its first breath. Well done and thanks for the inspiration. Merry Xmas to you and your loved ones, stay safe and have a Happy New Year from Perth Western Australia
You had me going there Joe. The misaligned clevis was really grinding my gears. Amazed such a newbie mistake would find it onto the drawings. The only thing I would change is to make another Z bend (in Steel) rod to minimise the unsightly exposed threads and eliminate the indent from the bending. I realise this is not a true scale model but when it comes to painting I'd be using some high build primer to smooth out the casting texture. Did you finish this in the steps shown in the videos or simply attacked it over a few days? Either way an outstanding result anyone could be proud of.
Congratulations on a successful build :-) Would be useful to know what PSI you were running it at. Having completed the running-in process it would also be useful to know what PSI you got the engine to tick over at. Things to do - 1) Have a great Christmas! 2) Drill holes in the casting so the engine can be mounted on a proper base. 3) Replace those godawful slotted screws with hex head machine screws or studs and nuts. 4) Build a boiler and run it on live steam. Wishing you all the best for 2021.
Although you may not like the slotted screws the original screws would be slotted as the Phillips screw wasn't invented yet. To keep the original design slotted screws have to be there. I just want flathead slotted screws because that would be the right kind of screw. Just try to assemble it with that kind of screws though. LOL
Nice job, good to see a fellow toolmaker make a steam engine . let's see how you get on with a boiler, and feed pump, and condenser. It would be an education to a lot of people who never had our training. I really like watching none toolmakers make steam engines also they are so inventive and clever.
How much pressure is required to run it? Does the oil cup on the crank throw oil everywhere? Would adding some felt help prevent it? Or maybe make a cap. That is a real thing of beauty! Thanks for bringing us along, Joe.
What an outstanding result! There were a few highlights from 2020 but this ranks right up there with the best of them. Patience, precision and expertise. A great lesson and the perfect prelude to my planned construction of a Westbury Sealion. A 4 cylinder OHC IC engine. Thank you so much for the education, the sharing of your approach and thought processes in solving each problem. I cannot wait for the next project! Merry Christmas and a happy new year to you and yours, Joe.
Thoroughly enjoyed watching this series and the methods you came up with. Really nice engine for sure. Don't forget to put oil in the air! I'd love to see a mini boiler and a pump driven from the engine.
If all those slotted head screws could be miniature hex head (or old-timey square head) bolts, it would difficult to tell the scale in close up pictures.
Ah, she's a beaut! Thanks for letting us look over your shoulder and listen as you explain your process. Merry Christmas and All the best for the New Year.
great series ..... now I know what my wife always means when she says that it was good, but in the end unexpectedly over quickly 😂🤣 Merry christmas! stay healthy!
Hey Joe... just wanted to say this video was quite the Christmas gift... I’ve been invested since I picked up the series at about Ep 3, so... this thing is insanely cool. I know you don’t need to hear it from a chipmaking noob like me, but holy shit what a job well done. Funny thing, though... I’ve learned stuff in these videos that I’ve applied to both wood and leather. It’s really cool when you get to see how good principles usually don’t just apply to one material or process, they apply craftsmanship across the board.
Great build series! Enjoyed every one of them... Except the last one, where you run this beautifully built engine on air WITHOUT OIL! You can hear it squeak on the close-up video. This was a pain to watch. Oil has to be added into the cylinder, steam chest and to all oil cups before running the engine.
That brought a real smile to my face watching that spin up for the first time. Just a gorgeous piece of workmanship, I would be real proud of that if I could do that
Re: Small wrenches - they used to be called "ignition wrenches" since no one works on ignition points anymore they are now called "Midget wrenches", not sure who works on midgets though...
I still have a set and use some of them on a regular basis at work, we have thousands of PECs on the baggage system at Heathrow airport which require small spanners.
Very nice, slow and smooth, everything running true. really enjoyed watching the build and cheers for the tips which can translate into multiple jobs. Heres wishing a very merry christmas to you and yours Joe, stay safe
Have been watching your channel for some time I was pleased to see you build something that actually works being a model engineer my self building live steam locos I have learnt a lot from your videos and applied your techniques to my building Have a merry Christmas to you & your family & hope 2021 is a good year look forward to more videos I think if you do another project of similar nature there are a lot of model engineers out there that would be interested Gary from down under
Love it. For finishing the castings, consider Japaning. this was the finish used on old hand planes. See: th-cam.com/video/SBqgpdBNrt8/w-d-xo.html th-cam.com/video/y6BXE4uDW-Q/w-d-xo.html Still need to make a boiler and something to run with the engine like a steam punk pencil sharpener. Perhaps a small model room with a line shaft.
Now we really see how all the little details come together to make it look outstanding, like getting the flywheel running true and many others. All the details really make it "pop". Now a nice dark varnished base with a brass name plate will really finish it off. Merry Christmas.
3/16" open ended wrenches are commonly found in ignition wrench sets. In Canada you can get them at Canadian Tire and Princess Auto, Harbor Freight in the US should have them.
I have a very nice 20 plus year old Craftsman ignition wrench set, SAE and metric. All the sizes for model engineering scale nuts and bolts, plus British BA series nuts and bolts (I have both US and British sourced designs).
What a great way to end 2020 seeing your fine working model running,,,got to show our grand-kids this today while having our family Christmas get together !!! The model is a work of true art as well..Bear
In the early 90's someone said pretty soon nobody will be making ignition wrenches anymore. With in a couple of days I was heading to Sears, bought a imperial and metric set.
Thanks Joe. Just needs filling and painting a nice forest green with pin striping . Swapping the screws for hex heads would be nice too. I would be a builder if it was scaled up 4 or 5 times! I've been a full time machinist for 40+yrs and very rarely get to build an entire machine. It's very satisfying to see a project completed and working.
Joe - if there were an award given for TH-cam productions you’d get my vote! I’ve enjoyed the series both for the content and educational tuition. There’s some good humour in your epilogue. 👍 John 🇬🇧
I very much enjoyed watching this series not because I plan to build one but for the set ups, that was worth every second. PS if anyone interested in seeing what doctors are saying about the current situation going on you might try bitchute.com and brandnewtube.com seems good old youtube is removing any video with a different perspective that the official one.
Oh, WOW! That is sooo cool! You just gave us (and yourself) a Great Christmas Present. I have enjoyed every minute of this journey. Thanks, again, for sharing all your knowledge and skills. Merry Christmas and Happy New Year. Looking forward to my next ‘lesson’ with Professor Pie.
A FEW THINGS TO PASS ALONG:
1. Everything that slid, move, went up and down, side to side, in and out or rotated, had oil on it. Maybe not shown in the video, but it was done.
2. The crank does have features to accept the grub screws so they don't scar the crank. Also a personal detail not on the print.
3. No the shop isn't technically near a race track, its more like a state owned drag strip. US 183
4. My local home center doesn't sell ignition wrenches, so I improvised.
5. I'm sticking with air power for now.
6. Sorry about the pin on the clevis rotation. It got fixed before the end of the video.
7. Yes, hex head bolts would look awesome, but don't come with the kit.
8. I will watch Keith Appletons video to learn how to time this model.
9. Thank you all for your holiday wishes and please know, I wish the same for you and your loved ones.
10. This model is running in reverse. A 180 degree rotation of the eccentric will correct that.
Merry Christmas 🎄 excellent
Really wants a wood clad boiler lMHO.
Woooooh Woooooh
Number 8 is a grand idea! Looks very nice though. Have a great holiday and a happy new year to everyone, let us hope for a better 2021.
#3 😰😄
I live on a similarly "city" owned drag strip. City employees frequent it's use regularly as well seeing as how I am located two blocks away from the local PD and Fire departments. Lots of air horns and sirens all day and all night every... single... day...
Picking nits aside, a job well done and appreciate you sharing it with us. Feliz Navidad to you and your's Joe. Hoping that 2021 will be much kinder to all of us!
Square head bolts and nuts would look good too.
Looks really good. Would like to see it when you've mounted it on a stand. Do you intend to paint any of the castings?
Worked on many similar full sized machines in my life. Piston clearance was always set with 2/3rds clearance on front head & 1/3rd on the back head. We used to crush lead solder between the piston & head to measure the clearance. This allows for expansion of the piston rod during operation. Thanks for all the information you’ve passed along to me and others. Your tips are clear & concise.
Very nice job, Joe.
Once you oil it properly and adjust the timing for early admission of steam you will avoid that knock. If you must run it on air make sure that you oil EVERY moving part. Steam has a degree of lubricity that is missing from compressed air so you should find that it run even better under steam.
Thanks. I tried to locate the knock to no avail. I may play with the timing as time permits.
Thank you so much for taking the time to do all these videos. I learnt so much about work holding and other tip and tricks from them. Have a great Christmas.
Love the roller bearing set-up for the bend...so obvious in retrospect...added to my list of work-throughs that I have gleaned from your presentations. Thanks for this series Joe Pie...enjoyed every minute!
Hoorah!!! Finally the much anticipated conclusion - wonderful. Joe this has been a real tour-de-force through and through... every part (of so many) had challenges, some more than others, but all the way thru just so good to see it come together. It's a work of art and a thing of beauty ... hard to even put a price value on it. What a joy seeing it run. :) Merry Christmas Joe and thank you for this series.
Joe, I enjoy every video you have make it entertains me, educates me, and humbles me by reminding me that I never stop learning, my first projects will be making more tools like collet blocks, vise stops, etc. I'm just starting to set up a small home shop. are there any other handy tools to "make life easier" that you haven't made a video of ?
or any old tools you made a long time ago, I just turned 63 and I still have the second project I ever made in High school a machinist hammer. and other misc. tools I have made or altered,
I needed some really thin open end wrenches one time for hydraulic fittings and was sure happy to see that the job site had a surface grinder. I saw a video of a draw-bar tool where the head was a socket on one side and soft hammer on the other I plan on making one soon, would love to see your version.
I remember when I was a kid my Dad told me "if you need a tool and you can't get it, make it".
He was an awesome dude he had a small engine business and in the late 50's go cart racing was the poor mans NASCAR, he was so obsessed with it he read books on making aluminum castings then would design and make his own carburetors, he set a track record for the single engine class at 127.5 MPH.
(Born Christmas day 1921, a teen on a chicken farm during the depression only finishing 8th grade but he read a lot , exempt from the draft he was the only son became a Staff Sergent in the Ardennes campaign earned 2 Bronze Stars and a Purple heart. I am one of the truly blessed that can say my hero and my father are one in the same)
I love watching a master create a work of art. keep it up Joe and Merry Christmas.
sincerely
Mark, Waterford, Mi.
Mark, that's a wonderful comment! Thank you!
Hi Joe, my word that looks superb, I have followed the series and have learnt so much, also from your other topics. I love your style as well, it takes me back to 1969 when I studied Mechanical Engineering at Harlow Technical College, UK. Our workshop teacher, Bob Loader, and the Store Keeper, Percy Street, were real characters, we used to “wind up” Mr Street by asking for a ruler, to get the response “ A ruler! Only wood butchers and greengrocers use a ruler, an engineer uses a rule.” Enough reminiscing, I diverted to the construction industry for a career, there we install 20mm bolts in 22mm holes! I am retiring in the New Year and reverting to Mechanical Engineering , building steam locomotives. I am currently working on a 5” gauge Great Western 0-6-0 Pannier Tank, drawn and designed by LBSC in the 1950’s. The point of all this rambling is that although LBSC (nom de plume) was a little eccentric he insisted his designs were not models but miniatures as they did all the same things their larger sisters did, only smaller. That must surely apply to your horizontal engine.
Once again thanks so much for sharing your knowledge and very best wishes to your and yours for Christmas and the New Year from the UK. With a little Engineer’s logic and common sense we can get the virus beaten. Bless you.
Merry Christmas! I really enjoyed the build. Sure looks like that crank sprung some and the end is running out. 32:06 I think I would be tempted to give it a go with some heat straightening. I am sure it sprung some from stress when that center web was removed.
i noticed that too- would it have been better to remove the webbing first before machining anything else on the crankshaft?
Every time you hear that little engine clack, think of it as one of 107,000 subscribers applauding! Just think of the roar you would be listing to! Great work and videos Joe! I have been anxiously awaiting each episode of this build, throughout! Thank You and Merry Christmas to you and your family.
My praises for a job well done. It runs as well as I was expecting. When "broken in", it should be able to run by blowing into the input port. As I commented elsewhere, this style or design of engine is not for high speed running. Full-sized engines of this design usually ran less than 150 RPM. I worked on a full-sized engine(4" x 16") that top speed was 15 or 16 RPM but it had 2 cylinders cranked at 90* to be self starting.
This project has been full of challenges in set up, work holding, and machining; not to mention showing in detail how a basic steam engine works. Thanks so much Joe for making these videos, from which I have personally learned a heckuva lot!
Absolutely brilliant Joe. I will certainly watch this series many more times. Wishing you and your family a very Happy Christmas and successful 2021 from across the pond. Already looking forward to more machining soon. Tony and Kim, England.
This series was one of the best things that I have watched all year. Top quality machining and some great tips along the way. Thanks Joe. Best wishes for 2021.
Thank you. Glad you enjoyed it!
Merry Christmas and a Happy New Year from us, here in NJ, in the snow 😩 And thank you for the time you invested in this series, it is good to watch an expert at work, it makes you appreciate what skills are required to create things we mere mortals may take for granted.👍
Thoroughly enjoyed watching this build, lots of innovative approaches to the components. I've been model engineering for nearly 40 years and have never stopped learning. Looking forward to your next build and and future informative videos to machining. Thanks Joe.
Absolutely beautiful Joe, all it needs now is a nice walnut stand with a brass plate that’s says made by Joe Pie 2020 . Then you can start on building the boiler for it 😉😉 ! Still think you should auction it off , or have a Raffle, so we could watch you build another one. Ha ha , take care have a Merry Christmas and thanks again for all the tips and tricks .
If I auctioned this off, the minimum starting bid would have most of you rolling on the floor laughing. imagine the real value of this just based on a standard shop rate. The joke would be on me when someone just 'wrote the check'. I'd be sad to see it go. ( but i'd get over it)
@@joepie221 , only those who have never built anything would laugh, those of us that have built anything or tried can understand the effort , workmanship, satisfaction , and pride that goes along with something like this project . To me the term priceless comes to mind . Best to you , and enjoy the Christmas present that you made for yourself 😊 !
Great job!!! Now ready for the NEXT PROJECT! ( THE FLUX CAPICATOR ) Ok little above my head... Thanks Joe for sharing and taking time for this build. Very interesting to say the least!!!!!
Nice one! Looks great, and I hope to see more.
You can eliminate that pinch point by rotating the eccentric 180° to run the engine the other direction so the crank comes up at the back rather than biting you
I throughly enjoyed this series. I see others have inquired about running with steam - count me in !! Thank you & Merry Christmas- Happy New Year to all.
The best instructional video series of this kind on the internet. Well done and thank you and merry xmas. Inspires me to get one shipped to the UK from USA. God bless.
Forrest Classics in the uk are distibutors, but out of stock currently, I would also like to build one of these as soon as they become available too
Very nice series. Really satisfying to see that flywheel spinning perfectly true, testimony to the quality of the machining you have done. Merry Christmas and may all your toys work as well as this one.
Well done Joe! Who else smiled when you saw it going ? I surely did!
well THAT is a perfect ending of the journey we went with you.merry christmas to you and all your followers from good old germany.
Wonderful result! Thank you for sharing this! Glad you caught the valve rod clevis issue before the internet cognoscenti went off on you (too much). You might want to put a very little bit of cotton from a Q-tip in the oil cups to slow oil distribution a bit if using 3-in-1 or MMO. If you want to go for really slow RPM and a more authentic-sounding engine; Keith Appleton (Mainsteam) has several tutorials on setting valve timing for steam engines. Best to you and yours this Christmas! Have a very Happy New Year!
Keith is also just a pleasure to listen to as well.
Matthew, thanks for your support, comments and backup during this project.
Outstanding looking Steam Engine. I enjoyed watching all the videos of you making the parts. And, to see the end product was great. Thanks for sharing the videos with us. Merry Christmas and Happy New Year to you and the family. Be safe and be well.
I found a small museum in the south of England displaying model steam trains and traction engines. Particularly interesting were the builders workshops on display. This was in the days before electricity and all the machine tools were powered by small steam engines. Before you could start machining you had to fire up your boiler!
Can you tell me where that was please? I’d like to go and see that, when of course we get this bloody COVID-19 under control and out of this lockdown here in England.
Thank you. I am an amature machinist, electronics engineer by trade ( 44 years an engineer, class of '77) . A decade ago or so ago I mentioned to a friend at work that I was interested in machining. He loaned me a Taig lathe and I built a very simple Liney model on it. I've built a few other Liney machines since then, (plus other stuff) using an HF mini lathe and mill (modified a bit, as per necessary). I decided to build a real steam machine (although I'll run it on air) recently and stumbled upon both the current builds on You Tube. I new about Stuart kits, but not PM Research. I appreciate your balance between showing every detail, and the important aspects. Also your experience as a machinist/engineer shines over all you show and do. My lathe, mill and vise are much smaller than yours, so some of the setups you employ, I can't manage, but at least you have have shown me how to think about alternate setups. ( I need some 0.5, 1 1.5 blocks!) I have the kit and have started machining it, based more (but not entirely) on your methods. I am looking forward to more machining of it over the next week. From now on when I have a new to me machining task I'm going to check and see if you have done something similar that can shed some insight on how to do it.
Feel free to ask questions.
Beautiful.
Try adjusting the timing just a tiny bit to allow air to cushion the piston at the end of the stroke. Like a gas engine is always timed before top dead center. A steam engine is more susceptible to piston slam. Take your time and just go miniscule amount of adjustment. Best to lower the air pressure to about 1 or 2 psi and hold the flywheel and listen to the exhaust. When all is well the engine will lurch slightly at the end of the stroke on a minimum amount of air and smooth out at normal speed and power will be at the maximum.
Fantastic build with CNC accuracy. What next? How about a walking beam or a Cyclops steam engine? You would have a blast doing the ring gear on a Cyclops.
Merry Christmas to you and yours Joe.
It's double acting with simple valve gear. Short of moving or resizing the steam ports there is not a lot of latitude for timing.
@@RobB_VK6ES if you advance the eccentric slightly it will open the intake ports sooner at both ends of the stroke , double acting doesn’t effect that
Runs great as we all knew it would. Congratulations for a project well done. Now on to the next one. Merry Christmas and happy new year to you and yours.
I'm very impressed with the accuracy you were able to maintain with all the parts. It reminds me of my Dad when he was a machinist and had to keep the tolerance within .0003". I would love to have the lathe and mill you have in your shop. Well done Joe!
My propane model fires on both ends of travel driving it back and forth ! I is an engine! This is a great presentation on calibration.
Words fail me (and that's rare). This has been wonderful! Merry Christmas!
Thank you, Joe, for your patience, thoughtfulness, and thoroughly enjoyable series. Watching your Steam Engine project series has been my Christmas present this year. I can't wait to see what you will do next.
It's alive! IT'S ALIVE! Happy holidays Joe, and friends.
Even if I had the machines or incredible skill with chisels and files I could not come as close to perfection as this engine. Congratulations.
I have been considering buying a completely machined kit but after seeing the assembly video I realize that my hands no longer have the nerve control required. I will be satisfied visiting museums and steam meets.
Thank you for the presentation.
As a retired machinist with little aside an old armature lathe and bench top drill press along with that drawer full of sharp files I am going to take this on. It may or won't be near as beautiful but it will function. We can do it my friend.
Great tutorial Joe, I look forward to your next project. Merry Christmas!
Beautifully done as always, and some great lessons in there too, I regularly use Joe Pie methods in my day to day work and You've helped me be a better machinist. Thanks mate! Merry Christmas Joe!
I used to be a toolmaker until my plant was closed. I'm now being retrained as an industrial electrician. I bought this kit after watching your videos. It's very fun to machine. I haven't built anything to a print since 2014. I can't believe how much I miss working as a professional toolmaker. Working in a fully equipped industrial toolroom was the highlight of my career.
hello bluemarkthomas
a similar thing happened to me. was working as a design draftsperson at a manufacturing works and thoroughly enjoyed it.
50 people in the production works alone.
then one day the whole business was shipped to China. it was the 3rd. company this happened to that I had connections with.
at that stage I had had enough of this bullshit so retired. to sate my design work passion I bought a good lathe and along with my cad 3D modeling knowledge I get private work. its not the same as working in a whole business but it has its rewards...
so I share your reflections
wishes from australia
This project was a lot of fun to watch and I learned a lot about fixturing and machining. I also got in a lot of eye exercise trying to keep up with the focus. Merry Christmas!
Like a swiss watch Joe. I enjoyed the serie throughout! Thank you, Now let's change the screws for proper bolts and washers..(oil?). My only, just cosmetic, comment. Have a nice christmas and a wonderful next year! Best, Job
Outstanding Series and Build Joe !
Your attention to detail was first class. Thoroughly enjoyed the entire series. Thanks for sharing all those setups and techniques...I sure learned a lot from this series. Prefect timing for holiday reveal.....
Wishing all a Merry Christmas
One final touch: without caps on the oil cups, a felt plug is common. The plugs help keep dirt and dust out, and keeps the oil from splashing out from the cam cups.
You sir are an amazing teacher and an artist, thank you for sharing your talents
Great build I really enjoyed your videos. It runs superbly. The only thing that I would mention about the design is that I can't understand why the valve eccentric is hanging so far out on the crank. I would move it inboard to be next to the crank journal and straighten the valve rod. The more in line the better in my book.
Awesome! Some great shots there Joe.. Thanks for taking us along for the whole build, I quite enjoyed that !
Hi Joe, great work. Well done and congratulations on becoming a model engineer! Seasons greetings and happy new year. Cheers, MrCrispin
Hi Crispin. Thanks. this project was a lot of fun. Happy New Year to you as well. Stay healthy so you can enjoy it.
Congratulations on completion. The series was amazing. I have this kit but as a beginner home shop machinist, I've not gotten very far with it. I've built one PM machine before and am working on a second, but this one I've been struggling with. Thanks to your videos (and Quinns) I'm inspired to pull it out and try to get started again. Thank you so much, Merry Christmas from Philadelphia!
Outstanding series Joe, loved to watch it come together. Throughly enjoyed it.
Thanks for taking time to show us these videos. Its great to see your thinking behind everything you do. Always different ways to approach something, but you have to do it in a way thats possible with the available assets in the shop. Merry xmas to you and all the subscribers.
Nicely done how about more oil and timing adjustment the air needs early admission to take away the slight knock!
I'll mess with it to see if I can quiet it down.
Thanks Joe, for this series as well as all your other videos. I worked in the mold making world for 40 years and am now retired, but even so, I have picked up a few tricks and good ideas from you. The way you work and the way you think are a joy to see in action. Merry Christmas and Happy New Year to you and yours.
I've been watching this series. Very nice pay off. Hopefully you do another video when it's painted. Do you plan to run it on steam?
Joe,
This has been a fantastic series to follow.
I really appreciate all the innovative setups and tricks and tips presented along the way. I just hope I can remember even a few of them during my various projects.
The final product amazed me as to how smooth it was running even thought it was not ‘bolted’ down.
Again, thank you for sharing your vast knowledge and presenting it in a manner that even a dummy like me can understand.
Merry Christmas and Happy New Year.
That is seriously cool, Joe! I wonder if we could put it to work... Merry Christmas to you too!
BEAUTIFUL little model steam engine! Congrats on your work! You should now give it 'autonomy' by building a boiler and respective tubings. I'd love to see that! HAPPY CHRISTMAS to you and all your family and friends, and may 2021 be a better year for the whole world. Best regards.
Up vote for Keith Appleton when it come to timing, he's not an engineer but a musician and in music, timing is everything;)
I bet he has a little more experience than I do with timing steam engines. Just sayin.
@@joepie221 I hope you didn't think I was implying anything.
It was supposed to be a recommendation.
I just didn't want his capability being judged by his lack of machinist skills.
I hope you like what you see :)
He’s a master when it comes to timing, that’s true, but he admits he’s not an engineer. I’ve been watching loads of his videos to get my fix between Joe’s episodes.
I like his old fashioned sense of humour too.
A wonderful journey. Thanks. Happy and thankful holidays. Cheers
Initially it sounded like your valve timing was a bit late...it is preferred to have steam admission just slightly early..or before top dead center...the early admission cushions the pistons and reduced wear. Late admission is noted by the slight clunkiness. It sounded better toward the final shots. Great work!
Thanks Joe, It's been great watching the evolution of this beast and it finally taking its first breath. Well done and thanks for the inspiration. Merry Xmas to you and your loved ones, stay safe and have a Happy New Year from Perth Western Australia
You had me going there Joe. The misaligned clevis was really grinding my gears. Amazed such a newbie mistake would find it onto the drawings. The only thing I would change is to make another Z bend (in Steel) rod to minimise the unsightly exposed threads and eliminate the indent from the bending. I realise this is not a true scale model but when it comes to painting I'd be using some high build primer to smooth out the casting texture. Did you finish this in the steps shown in the videos or simply attacked it over a few days? Either way an outstanding result anyone could be proud of.
Built it in one sitting. Filming and all, it took about 3 hours.
Congratulations on a successful build :-)
Would be useful to know what PSI you were running it at. Having completed the running-in process it would also be useful to know what PSI you got the engine to tick over at.
Things to do -
1) Have a great Christmas!
2) Drill holes in the casting so the engine can be mounted on a proper base.
3) Replace those godawful slotted screws with hex head machine screws or studs and nuts.
4) Build a boiler and run it on live steam.
Wishing you all the best for 2021.
Although you may not like the slotted screws the original screws would be slotted as the Phillips screw wasn't invented yet. To keep the original design slotted screws have to be there. I just want flathead slotted screws because that would be the right kind of screw. Just try to assemble it with that kind of screws though. LOL
Sears ignition wrench set includes 3/16" wrench and even a 5/32" among others.
Awesome project- fantastic series Joe! Hope you and your family have a Merry Christmas!
Gorgeous! Can't wait to (hopefully) see it running on real steam someday.
Yeah. A boiler would be a good complementary project.
Nice job, good to see a fellow toolmaker make a steam engine . let's see how you get on with a boiler, and feed pump, and condenser.
It would be an education to a lot of people who never had our training.
I really like watching none toolmakers make steam engines also they are so inventive and clever.
How much pressure is required to run it?
Does the oil cup on the crank throw oil everywhere? Would adding some felt help prevent it? Or maybe make a cap.
That is a real thing of beauty! Thanks for bringing us along, Joe.
Same question I had.
What an outstanding result! There were a few highlights from 2020 but this ranks right up there with the best of them. Patience, precision and expertise. A great lesson and the perfect prelude to my planned construction of a Westbury Sealion. A 4 cylinder OHC IC engine. Thank you so much for the education, the sharing of your approach and thought processes in solving each problem. I cannot wait for the next project! Merry Christmas and a happy new year to you and yours, Joe.
Great job Joe! Runs like a dream!
Hope you remembered to put oil on those surfaces before you ran it..
Happy New year!
I did!
Thoroughly enjoyed watching this series and the methods you came up with. Really nice engine for sure. Don't forget to put oil in the air!
I'd love to see a mini boiler and a pump driven from the engine.
If all those slotted head screws could be miniature hex head (or old-timey square head) bolts, it would difficult to tell the scale in close up pictures.
That's a beauty Joe! There's something magic about the steam age machines that gives me an enormous pleasure. Excellently done!
Merry Christmas!
Merry Christmas Joe. You should feel very proud. All the best for the new year and stay safe my friend.
Ah, she's a beaut!
Thanks for letting us look over your shoulder and listen as you explain your process.
Merry Christmas
and All the best for the New Year.
This has realy been an intresring project to follow😀.
I have to admire your commitment to precision - I just bent the valve rod with my fingers...
great series ..... now I know what my wife always means when she says that it was good, but in the end unexpectedly over quickly 😂🤣 Merry christmas! stay healthy!
Always leave them wanting more............
Hey Joe... just wanted to say this video was quite the Christmas gift... I’ve been invested since I picked up the series at about Ep 3, so... this thing is insanely cool. I know you don’t need to hear it from a chipmaking noob like me, but holy shit what a job well done.
Funny thing, though... I’ve learned stuff in these videos that I’ve applied to both wood and leather. It’s really cool when you get to see how good principles usually don’t just apply to one material or process, they apply craftsmanship across the board.
I have appreciated all your comments and support along the way. It was a cool project.
Great build series! Enjoyed every one of them... Except the last one, where you run this beautifully built engine on air WITHOUT OIL! You can hear it squeak on the close-up video. This was a pain to watch. Oil has to be added into the cylinder, steam chest and to all oil cups before running the engine.
Teflon rings on a mirror surface don't need oil. Point out the squeak times. I'm curious what you heard.
@@joepie221 Around 27:55, when you crank up the revs, the squeaking starts. Seems, like it comes from around the crank shaft.
Great series Joe! Thanks so much for taking the time to pass along your wealth of knowledge.
Thanks for this series Joe, it's made this year a lot more bearable. A thing of beauty is a joy forever.
That brought a real smile to my face watching that spin up for the first time. Just a gorgeous piece of workmanship, I would be real proud of that if I could do that
Re: Small wrenches - they used to be called "ignition wrenches" since no one works on ignition points anymore they are now called "Midget wrenches", not sure who works on midgets though...
I still have a set and use some of them on a regular basis at work, we have thousands of PECs on the baggage system at Heathrow airport which require small spanners.
They are good to keep around. I have a set of ignition wrenches that I use on old square nuts.
"not sure who works on midgets though..."
Snow White? 😁
@@BedsitBob I used to work on MG midgets, they're like a British sports car, only smaller....😀
Very nice, slow and smooth, everything running true. really enjoyed watching the build and cheers for the tips which can translate into multiple jobs. Heres wishing a very merry christmas to you and yours Joe, stay safe
I kept waiting for you to fill the oil cups!
Thanks that is one fine looking model. It shows all your attention to detail and craftsmanship. You are a master and we are your students.
You should do the MLA-18 filing machine next!
Have been watching your channel for some time I was pleased to see you build something that actually works being a model engineer my self building live steam locos I have learnt a lot from your videos and applied your techniques to my building
Have a merry Christmas to you & your family & hope 2021 is a good year look forward to more videos I think if you do another project of similar nature there are a lot of model engineers out there that would be interested
Gary from down under
Love it.
For finishing the castings, consider Japaning. this was the finish used on old hand planes.
See:
th-cam.com/video/SBqgpdBNrt8/w-d-xo.html
th-cam.com/video/y6BXE4uDW-Q/w-d-xo.html
Still need to make a boiler and something to run with the engine like a steam punk pencil sharpener. Perhaps a small model room with a line shaft.
Now we really see how all the little details come together to make it look outstanding, like getting the flywheel running true and many others. All the details really make it "pop". Now a nice dark varnished base with a brass name plate will really finish it off. Merry Christmas.
3/16" open ended wrenches are commonly found in ignition wrench sets. In Canada you can get them at Canadian Tire and Princess Auto, Harbor Freight in the US should have them.
I have a very nice 20 plus year old Craftsman ignition wrench set, SAE and metric. All the sizes for model engineering scale nuts and bolts, plus British BA series nuts and bolts (I have both US and British sourced designs).
I thoroughly enjoyed this series! Thank you for sharing your experience and knowledge with us. Merry Christmas!
Joe, the Clevis on the valve rod should be vertical. or you're bending the rod.
If I had only finished watching before shooting my mouth.
What a great way to end 2020 seeing your fine working model running,,,got to show our grand-kids this today while having our family Christmas get together !!! The model is a work of true art as well..Bear
Joe, if were 20 years older then you would have a set of ignition wrenches hidden away somewhere.
In the early 90's someone said pretty soon nobody will be making ignition wrenches anymore. With in a couple of days I was heading to Sears, bought a imperial and metric set.
Thanks Joe. Just needs filling and painting a nice forest green with pin striping . Swapping the screws for hex heads would be nice too. I would be a builder if it was scaled up 4 or 5 times! I've been a full time machinist for 40+yrs and very rarely get to build an entire machine. It's very satisfying to see a project completed and working.
OIL !!!!
A lot of it!
That's apro job, inside and out. Thanks for your time.
Anything that slid or rotated was oiled.
Joe - if there were an award given for TH-cam productions you’d get my vote! I’ve enjoyed the series both for the content and educational tuition. There’s some good humour in your epilogue. 👍 John 🇬🇧
Thank you. 2021 will bring a fixed and manual focus camera to the mix, so I hope they get better for all of you.
I very much enjoyed watching this series not because I plan to build one but for the set ups, that was worth every second.
PS if anyone interested in seeing what doctors are saying about the current situation going on you might try bitchute.com and brandnewtube.com seems good old youtube is removing any video with a different perspective that the official one.
Oh, WOW! That is sooo cool! You just gave us (and yourself) a Great Christmas Present. I have enjoyed every minute of this journey. Thanks, again, for sharing all your knowledge and skills. Merry Christmas and Happy New Year. Looking forward to my next ‘lesson’ with Professor Pie.