Yamaha Xmax 300 V-Belt Replacement
ฝัง
- เผยแพร่เมื่อ 16 ม.ค. 2021
- Changing the Xmax 300 Belt drive (or any other CVT Scooter) is quite straight forward.
With basic tools, anyone can tackle this job in about an hour.
This video is how I did it, maybe it will inspire you to do the same!! - ยานยนต์และพาหนะ
i'm korean xmax300 owner. your video is so helpful. thanks.
Thank you!
New video coming very soon, fork oil change.
Give it a 👍 and / or subscribe, it really helps!
@@bikesmith I already subscribed your channel. I expect your video!!
Great video, thanks. I would suggest highlighting the recessed centre bolt on the crankcase cover though, which can be missed when removing that cover. The crankcase cover should easily remove once all the bolts are removed, with nothing but a light tap.
Great video and editing. Good camera angles and detail. Thank you!!
Melly and I enjoyed the video. I always enjoy seeing how things work and how to service them. If the video didn't have music it would almost be one of those ASMR vids that are all the rage. Well shot and well lit. Easy to understand even without any dialog. I could do the same service just by referring to your video. Well done. Cheers Bro 🍻
Thank you for your review!
Glad you liked it.
Next video will be even better!
Fantastic video, clear and concise
Very easy to follow. Please make more!
Fantastic work, best video on the subject by far
I did it with your help!
Fantastic
Thinking of getting a Xmas, this video will come handy,thanks for sharing!
Go for for it, it is a fantastic motorcycle@
Excellent guide, everything is demonstrated perfectly.....thank you
Me gusta mucho como trabaja!
Esta si es mecánica de verdad!
Excelente!
Really a nice and detailed video thank you!!!
Hi Alex,
Your videos are the best tutorials i have found on the youtube for xmax well done :) keep up with the good work :)
Best regards
Glad you like!
Some more coming up!
@@bikesmith Can you pls tell me where did you order the locking tool for variator and clutch ?
@@dariodisipulo1241
(I already answered this a bit dom below, here's a copy)
i.ibb.co/jL5CR74/20200823-200833.jpg
i.ibb.co/0V862nj/20200823-200850.jpg
I made my own tool.
I got this iron bar from an hardware store and 3 bolts and some self locking nuts.
Building it is too easy for a video.
Just cut a 20 cm bit and bolt it to the main part. Done.
The blue and white parts is just heat shrink I had left.
Makes it look cooler!
Great videos, thank you man. Keep it coming please :)
Absolutly perfect video. Now I know everything. Thank you very much.
Thank you ,very professional video and work; well done !
Wow that was perfection 👍
Meus parabéns pelo excelente vídeo e pela aula de como se deve fazer um serviço, que deveria ser um padrão em todas as oficinas.
Great Video Bro, you make it look simple...
It is simple!
Gon on, give it a go!
Excelente video, muy trabajado.
Excelente trabalho , super profissional , obrigado por vc nós mostrar.
Muy bueno el video y excelente tutorial
Wow, very detailed, I really have to save your video. Thanks. Can you please show a video showing gear and bearings replacement or checkup also for Xmax 300.
Eventually I'll do it.
I would do it now, and loads of other stuff but my Xmax doesn't need that job done.
If I got a sponsor or some sort of income from this channel than yes, I would do many more maintenance and upgrade videos.
As it sits, I cannot change parts just for a video.
Excelente tu canal. Seria interesante también ver un desmontaje de la rueda trasera y un reglaje de válvulas.
Good video! I like the detail you show.
👍
More will follow.
The thing is the Xmax hardly needs maintenance si making new videos is challenging!
There's a valve check video coming soon
@@bikesmith That would be a very good video. I like the Yamaha XMAX 300cc very much and want to buy one but they are expensive. I don’t have the money.
Fantastic video, thanks for making such a quality product new sub added
Ps my xmax is being delivered today and same colour as yours, thx again top work on the video
BEST OF THE BEST!!!!!!!!!!!!!!
this is classic 👍🏻
Excelente trabalho, ótimo vídeo! 👍
muito obrigado
Brutal o seu trabalho sem falar que esta um video "five stars" 👏🏾👏🏾 espero poder ver mais videos seus em breve 💪🏾💪🏾✌🏾😉 bravo.
Obrigado!
O próximo será melhor! Fica atento e subscreve para não perderes pitada!
Un lavoro eccellente! Una guida davvero ben fatta.. grazie! 👍
Next videos will be valve check and radiator coolant change.
As soon as I have some free time.
@@bikesmith super!
Molto interessato soprattutto al cambio liquido radiatore! 👍
Awesome video. Thank u!!!!!!!
Excellent video thank you very much
De todos os vídeos que vi, o teu é o que tem mais detalhado os pequenos cuidados que são muito importantes, até à passagem do cabo do abs detalhada. Muito bom. Tenho pena que infelizmente sejam raras as oficinas têm os cuidados de limpeza que tu tiveste. Punha a mota a reparar na tua oficina sem preocupações, porque cuidas das máquinas dos clientes como se fosse a tua. A tua oficina é onde?
Obrigado pelas palavras!
A minha "oficina" é em casa. Tenho feito alguns trabalhos em motas de amigos e pouco mais. Aprendi tudo com o meu pai, eng de máquinas de profissão e grande entusiasta das duas rodas, como eu.
A ideia original deste canal do TH-cam é ter um patrocínio e fazer reparações/manutenção gratuita a quem necessita.
Isto é, a pessoa deixa cá a mota e é feito o vídeo da reparação.
O dono leva a mota reparada a custo zero, o patrocinador fica com a publicidade e eu vou alimentando a minha "oficina" com ferramentas e equipamentos.
Uma quimera?
Fica até tento, os vídeos vão saíndo.
Impressive excellence.
Melhor vídeo que eu já vi... parabéns. Vc tem um dom de Deus. Da gosto de vê e rever esse vídeo. Sem palavras. Só agradecer pela instrução.
Obrigado pelas palavras.
Mais videos em breve
Alex , vc tem o manual de serviço da XMAX? Caso tenha ,tem interesse em negociar? Preciso dá uma geral na minha XMAX e gostaria de olhar no manual de serviço
Nao, infelizmente.
Great video, I wonder if I need to pot grease in certain areas like in other videos?. I noticed you didn't use grease at all
Great video
Excelente demonstração.
Obrigado!
Há mais videos na forja, fica atento!
Excelente trabalho .
great video
id just like to add that you can fit the belt without taking the clutch off
if needs be
pull the clutch unit together with your hands and theres enough room to take the old belt off and install new belt
obviously this video is alot more detailed and the professional way to do it
Very true.
But the clutch can always benefit from a clean.
And since the case is opened...
good job 👍
Good info.. Thanks
Hi alex , do i need to grease something during this swap ?
where do we can get the tool like spanner wrench holding?
Hi Alex wonderful video on v-belt replacement. Question..whats name of the tool you use to hold tight the hub to prevent turning during dismantling the centre bolt. TIA.
It's a clutch holder tool.
I made my own, the one you see in the video.
There's pictures of it a few comments up.
i.ibb.co/jL5CR74/20200823-200833.jpg
i.ibb.co/0V862nj/20200823-200850.jpg
yo he montado un variador J. Costa, el torque es el mismo? gracias
Olha, olha quem ele é 😁
Tens jeito para os videos,tens meios ,continua.😉 (bem melhor que eu🙂)
Ps:o vareador da minha estava a abrir mais que esse,o parafuso do vareador teve de ser tirado com maquina pneumática para pesados, exageraram na cola 😆
Abraço
O parafuso do variador é uma questão de alavanca.
Como disse Arquimedes, dai-me um ponto de apoio e levantarei o mundo.
Eu uso uma chave normal e um tubo como extensão, funciona sempre.
O video ficou um pouco longo mas parece-me melhor e com calma que quem vê este tipo de video procura informação.
Mais virão, outras motas e outros temas.
Hi bro, what is the nut size for the clutch?
what is the exact torque when tightening the pulley bolt...
What is that tool that holds everything from moving?
What is the wrench socket size i need to prepare?
thanks !
What is the size of the nut of the pully and clutch bell?
more details sharing with us thank u
Nice video. What are the dimensions on that flywheel spanner wrench removal tool? I assume it is home made.
I did it by eye, it was a 5 min project.
A few comments down there's pics and details about it.
Ciao Alex!
Avrei una domanda da farti...
La cinghia di trasmissione deve essere cambiata ogni 20000km, ma i rulli hanno la stessa durata oppure vanno controllati prima? Grazie mille!
Excelente, 5 estrelas. Que tipo de produto de limpeza é que usa ?
Viva!
Neste caso uso limpador de travões (brake cleaner).
Este produto tem inúmeras aplicações. Além de, obviamente, limpar travões, limpa contactos e desengurdura como nenhum outro. Com um spray destes e uma escova de dentes velha deixas tudo como novo!
Nós discos de travão, por exemplo, é só aplicar e deixar secar.
thanks a lot for the video !! Can I ask you a question? what is the cleaner you clean the plastics
It's just a generic household cleaner (tiles, plastic, etc.).
Works great and it's inexpensive.
@@bikesmith thanks a lot!!did you remember the brand of the cleaner?
Yes, it's "supermarket " brand, costs €0.99 !
It's a "general purpose" cleaner.
Works great!
@@bikesmith great job thanks
I saw brake cleaner was used to clean inside the CVT housing. What was the spray used to clean the plastic cover?
It was car dashboard cleaner, works great.
Believe it or not, WD40 is also great for that purpose
One more time...
115 Nm is correct?
I'm readig In Service Manual just 83 Nm (60ft/lbf). What is the truth?
Have you screenshot yours Data sheet?
Thx.
Esses roletes tem uma posição para os colocar? Na minha Honda forza 300 tem de ser em apenas uma posição que é preciso olhar para eles com cuidado. Também fiz um vídeo de como montar a correia e outros componentes. Fizeste um bom trabalho de edição parabéns :)
Viva!
Obrigado pelas palavras de encorajamento!
Não, estes roletes não têm posição.
Regra geral, quando têm posição vem marcado com "out" ou uma seta, como na correia.
Vou continuar com os vídeos, mesmo que sejam trabalhos _simples_ . Sempre pode ajudar alguém.
Ok mas bom trabalho. Vê os meus vídeos também vais encontrar material para os teus.
@@pedromatos666 Obrigado, vou ver!
Os Dr pulley têm direção, os da Yamaha não tem direcção especificada no manual de oficina
@@bikesmith Verdade.
Can consult what is the distance between the holes on the variator? Which variator/clutch holding tool did you use? Any link? mine seems a bit short. Thank you very much.
i.ibb.co/jL5CR74/20200823-200833.jpg
i.ibb.co/0V862nj/20200823-200850.jpg
I made my own tool.
I got this iron bar from an hardware store and 3 bolts and some self locking nuts.
Building it is too easy for a video.
Just cut a 20 cm bit and bolt it to the main part. Done.
The blue and white parts is just heat shrink I had left.
Makes it look cooler!!
what is the diameter of the bolt n the length of the bolts? many thanks.
@@easonwee M6 bolts 60mm long
@@bikesmith thank you so much. U r great!
4 thing missing one the molikote grade on the bolt for the variator and second should regrease the cvt torque driver pin and bearing !number 3 polish the shoes clutch with sand paper .4 check the torque driver spring limit 99.9 mm (new is 111mm)
Nice input.
The bearing had plenty of grease, this was an early 1st belt swap (thanks, covid!) but, true, a little grease goes a long way.
I did sanded the clutch shoes a tiny bit, they were almost like new and a separate clutch video will be coming.
The torque driver I used for the clutch and primary fixed sheave bolt goes up to 150 N.m and was recently checked.
Also a gadget video coming on it!
Not sure what the torque driver pin is, could you elaborate?
The Molibdenum grease is, as you say, needed but the bolt had plenty of it.
I'm trying to get accurate info on replacing it for bearing grease, far more common and easier to get.
@@bikesmith my was just suggestion for help! torque driver pin is the pin is inside the torque driver ! after removed the clutch and spring and also the seat ,have one more seat and inside is also o'ring and seal for keep the grease ,there is 4 pin guide and 4 collar guider for the first and secondary sheave to grease and also bearing . i don't know how to elaborate o modified the torque driver !
Hi, great video, i would like to ask how loosen the case to the vbelt, i cant remove the case i removed all the screws and ive been strugling to remove it, TIA
Ah!
If you're sure you removed all the bolts, the use the trick you can see in the video.
On the cover, near the wheel axis, there's a little metal protrusion.
Inset a wooden handle through the wheel and tap it gently, it comes.righ out
See it at 5:40
@@bikesmith thank you Alex! I will try it again 😃 i hope i can remove it
Alex what brand torque wrench you use?
I use Tengtool. Not as glamorous as Snap-on or Facom but still a nice option at a very reasonable price.
I have 3 of those for several torque ranges.
@@bikesmith Thank you I'll look into it
Hi is there only one dowel pin in the cvt cover?
Yep, just the one
hi whats the size of the socket to open the nut on the clutch bell?
Hi.
It's 27 mm.
Ride safe!
just wondering if any grease is placed on the variator shaft. not the surfaces that come in contact with the belt, but the sleeve and shaft portion
No grease!
It spins as a set.
If grease was used on the shaft, centrifugal forces would push it, well, everywhere.
The yamaha workshop manual actually warns about it.
@@bikesmith
right, but what about the spindle or sheave surfaces, i see certain videos where it’s added, some it’s not. the service manual says grease the bolt threads and mating surfaces. i’m going to perform this in a day or so. i just don’t want to mess it up, thanks for expertise or knowledge on this.
It does say that.
So, Lubricate the bolt threads and mating surface (of the bolt's shoulders and the corresponding mating point).
Then comes the notice Do not allow grease to contact the primary sheave assembly.
Just add a bit of MoS2 grease to the bolt's threads if it looks dry - it probably isn't.
Use the smallest amount possible!
@@bikesmith
th-cam.com/video/2T_L3rMvHEY/w-d-xo.html
at 9:42 this mechanic greases the area in question, perhaps he is not doing this correctly. a similar video shows a mechanic in thailand doing the same. i’m certain that you are correct, but i do find their procedure a little puzzling. thanks for your help and feedback. my xmax servicing is important to me
Maybe he changed de seal in there and that is just to help set it in.
It still needs cleaning before assembly.
Again, the workshop manual specifically warns about grease contamination.
Just see how it comes out, bone dry.
I know it is a bit counter intuitive but that's the way it is.
How long do these last before needing a change?
20k km (16k miles)
Don't worry, you'll get a "v_belt" warning on the dash when the time comes.
Sir do you have a video on how to remove all the covers?
No, I just remove the ones needed for the job in question.
Eventually, they will all come out...
More Videos Please
They're coming, just waiting for parts!
Make sure to subscribe!
Hi.
Do you know the size of the V-belt?
I don‘t want to get the OEM part because it costs like 130€.
The internet doesn‘t seem to know either…
No need for "size", there's a reference number.
Aftermarket belts prices, in my experience, don't vary that much from OEM.
@@bikesmith Thanks for the reply. I just bought the OEM belt.
With it I know for sure that it fits and that it will last over 20000km.
My Xmax has 24000km and still runs on the first belt, it´s time for a change though as I´m not reaching top speed anymore
115nm for front pulley and 75nm for rear pulley? Is that true? If im not mistaken, the yamaha nmax & aerox only require 49nm front and 45nm rear. 115hm and 75nm for xmax seems like too stronk??
That's what's on the factory manual.
There's a picture of it a few comments up.
@@bikesmith sir, can u share me the link to the original factory manual please. I would like to see others parts id code
You're right, I just tighten my cvt and it requires 110-115ish torque nm.
Kudos. You're the man.
One thing I noticed, you didnt grease the hubs when you put them back, why? that could be a problem later...
They don't need grease, it all spins as a set.
Sure, the secondary sheave slides on the shaft but any grease could be centrifuged to the sheave making the belt slip.
The Yamaha service manual does not call for any lubricant of any type, they actually warn not to allow grease to contact the primary sheave assembly.
Just make sure everything is spotlessly clean when you assemble it and you're golden!
Ride safe!
Ustam ön varyator de A ve E ibareleri var anlamı nedir?
Not sure I understand the question
el torque de 115 N.m del Variador es correcto? gracias
Si.
El manual de yamaha tiene 2 valores: 115 y 120
Este ultimo es para un tornillo nuevo
what bulbs are those ? T10 ?
Yep, T10
Hi how are things? I need help, could you tell me what diameters are the variator and clutch nuts?
Sure, it's 17 mm and 27 mm.
The variador bolt is really, really tight, make sure you use a long leaver.
Ride safe!
@@bikesmith Thank you very much, I have another question to see if you help me, where can I get the workshop manual for this bike, to know all the torque values of the nuts?
wasn't able to find a free version.
but, hey, any doubt, drop me a line!
@@bikesmith Thank you very much, is that I have a question at 11:20 of the video the cylinder that you take out of the variator, when you put it back in, that cylinder has grease? or does it get like this?
Also, what else do you recommend me to do? since my motorcycle has 20 thousand kilometers?
@@luiscarlosredondoaguirre4345 No, the spacer does NOT need any grease.
In fact, if you used grease, the centrifugal force would eventually carry the grease over to the variator making the belt slip.
So.. No grease, WD40, motor oil, nothing. just make sure it is clean.
At 20k , make sure to change the spark plug (see my video) , change the motor oil (video coming) and replace both air filters.
Eventually, the valves will need checking (also a video coming on that) and the forks will benefit from fresh oil. Both these jobs are easier that the belt replacement, believe it or not!
For now, I'm just waiting on parts.
Ride safe!
You can tell that he is a professional, he uses a real screwdriver. 😅
And clean underwear!
at 2.33 those two bolts allow you to lift the air box without taking the cover off. unnecessary step
Bloking the handle against the rear clutch is a big mistake
Why?
Because of the long lever, at the point of contact there's hardly any force.
You could put an egg there and it wouldn't break.
I broke the screw when I used torque 115 n.m. Tomorrow I have to call to dealer to get a new screw :(
Ups, that's not good!
i.ibb.co/8zFnYmG/Screenshot-20210606-221549-Drive.jpg
As you can see, the torque value is correct.
When using a rachet torque wrench make sure to rotate it back a couple of "clicks" otherwise it might not work.
I've seen it happen loads of times, maybe that was your case.
@@bikesmith hello Alex, I appreciate your answer, I already ordered two bolts (rather more than less) which should be delivered this Friday, will see...
ibb.co/MpYmFPF
Thank you.
Be sure to use some molybdenum disulfide grease on the bolt!
(Sounds complex, but it isn't, it is readily available everywhere)
@@bikesmith well, second attempt has been successful :) V-Belt, trans/engine oil and spark plug already changed :), of course thanks to your guidelines. I did just 20km after maintenance but I think that everything is working properly :) I wish you all the best, tomorrow I am going to test X-ADV 21 for 45min so I am very curious