BBQ Pit Build From Scratch! Direct Heat Cooker! Chud Box Inspired!
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- เผยแพร่เมื่อ 29 ก.ย. 2024
- I built a direct heat BBQ in this video. The inspiration came from Chuds BBQ's Chud Box. Check out Bradley's channel and his website. Link below. This direct heat cooker is a cross between a grill and a smoker, most comparable to a barrel type cooker. This was a lot of fun and puts out great food! Thanks for watching!
www.chudsbbq.com/
/ chudsbbq
Dimensions of the cooker:
Made with 7ga (3/16") thick HR pickled and oiled sheet metal.
Width- 36"
Depth- 24"
Overall height- 41" (Includes caster height)
Height from fire surface to cooking surface- 28"
Height from cooking surface to lid- 8"
Height of door- 22"
Width of door- 32"
Air intake opening dimensions- 2.75" tall, 6" wide
Disclaimer: I have no sponsors nor do I get any kickbacks or benefits whatsoever if you purchase any of these items. I only wanted to share what was used in the video.
All the metal, hinges, and lettering was purchased from Coremark Metals in Minneapolis. Great staff and a great selection of items!
www.coremarkme...
Plasma cutter and welder from Yeswelder.
yeswelder.com/...
yeswelder.com/...
Bandsaw is a Wen 5" metal cutting bandsaw.
www.amazon.com...
Awesome build and great lookin cooker! Keep it up brother!
Also let me know it you run into any problems with the rubber wheels being that close to the coals, I much prefer the rubber casters but I worry they may melt
Thank you! I've cooked on it 4 times now with no issues regarding the wheels but it's been 40°F or colder each time. Might be an issue in the summer when it's a bit warmer. If they melt I'll definitely let you know! I did get some droop in the bottom plate during the first cook due to heat. I've since reinforced the bottom with some angle iron. Seems to work pretty good. I'm currently building a "Mini Chud Box". Video coming soon! Thanks again for the inspiration!
Nick
Tractor supply has fire bricks for like $2/per. They're great insulators and really help any fire... Smoker, fire place whatever. I use them in my smoker In place of water pans and to diffuse heat. You guys could line the bottom of your chud pits. I'll be welding one up soon too.
@@ShipMonster Good idea! Share some pics or a vid when you do.
I too, aspire to make my own chud box!
Check out swivel Eze casters, it knocks down coefficient factor so you can move heavy objects with ease. We use them on our big tools here at Boeing.
Nice build what is the best distance from the coals to the cooking grate in your opinion? Thanks in advance
Thanks. Around 20” for this style cooker
Very cool video man!
Awesome build, I’m planning on building one of these this summer. I’m thinking of adding a removable deflector half way between the coals and the cooking rack. I want to use it as a smoker and a direct cooker, thoughts?
Thanks! The deflector might be beneficial for longer duration cooks but I'm only guessing. The direct heat is what makes these things what they are. I personally burn coals and wood in this and love the flavor it provides. Plus cooking on an open flame is pretty sweet. You can always build your fire on one side and have your meat on the other so it'll be kind of a indirect cook. Something worth trying anyway. Hope it works out!
Awesome build! I could learn a lot from you. Can't wait to see some of your other videos. When refueling that direct smoker several hours into cook, are you burning down splits to coals (pre-burning) before putting them in the firebox? I would think throwing unlit split into direct smoker might spike the temp too much. Many thanks!
Thanks Willy! I typically just keep adding lump charcoal and small wood chunks to the coal bed. The wood chunks flare up a little bit but not spectacularly. The lump will catch pretty quick as well and help maintain heat.
@@fabmakebuildcook6274 Have you thought about welding up charcoal/wood burn grate to allow for some airflow underneath the fire? I used to keep coals on firebricks but now burn the coals on a grate for a cleaner burn.
@@nordicwilly6650 I've considered it and am not above it. I just haven't found the need to do so. The coals tend to burn even and clean as-is so haven't messed with it. I'll have to whip something up quick and give it a go though just to be sure. I'll keep you posted
@@fabmakebuildcook6274 I was thinking your box has perfect depth for a chicken flipper. I have a Meadow Creek BBQ42 one and it is so much fun (best chicken ever). You could weld up the flipper no problem and would have to cut slots in the lip of the cooker. See it in action here. th-cam.com/video/YC-0xzqIeas/w-d-xo.html
I've got a miller 141 on 20 amp circuit and it won't weld 1/8 inch steel . ??? It's supposed to weld 3/16. Any ideas
Not too sure. Could try preheating the metal prior to welding? You running 220 or 110? If 110 that could be the issue.
What are the Demensions I would love to build one
You should! All the dimensions and materials used are in the video description. Just click "show more" and it will pop up. Thanks for watching
Good job mister. The video popped up after I watched Chudman's mini Chud box build this week. I'm making a small version down here in South Africa, maybe slightly smaller than his next month . One question how much smoke you notice pulling out yours? You even had it l lit up inside. My concern is upstairs neighbour's as mine will sit on a balcony outside.
Thanks Daniel. If you just use charcoal there will be minimal smoke. Adding wood will generate a lot more smoke if not pre-burned down to coals. While cooking, the juices dripping off the meat into your coals will flare up and provide some smoke but it shouldn't be too bad. Would be similar to a weber kettle for the most part. Have fun building and good luck!
@@fabmakebuildcook6274 Thanks. My guess on a long slow cook just keep replenishing with lit coals instead of wood then? It's seems what traditional Hill country BBQ's have been doing for years transferring coals rather than tossing wood onto them.
@@MrBiginvegas Yup I think that should do the trick. Happy cooking!
@@fabmakebuildcook6274 One suggestion. Check out the new Chudbox build video. Bradley installed firebricks at the base of his box. Retains heat better than another layer of steel.
@@MrBiginvegas Already on it! Someone commented (Ship Monster) below prior to Bradley's new video and I checked it out. The bricks are fairly cheap and make all the sense in the world. No brainer! Thanks for the heads up though! Mini Chud Box replica coming soon
How are you liking the yeswelder and the plasma cutter
I'm liking them just fine. They do the job and the price was right :)
@@fabmakebuildcook6274 I have both now and I cut the doors out for my upright vertical. A fee questions about the plasma cutter. I tried dragging the tip but it's didn't cut good at all. Tried psi at 40 and 60. It cut better at 40 than 60 but no where as clean as yours was cutting. After doing 1 cut and half way through the second cut I put a yeswelder guide on and it cut so much better. Using the cut 55ds cutting 1/4" hot rolled steel.
@@fabmakebuildcook6274 imgur.com/a/RRUReUf
@@hinds90 Yeah cutting guides provide a really good offset and get you a much better cut. Voltage is also important. Much better cuts when running 240VAC
That's awesome. Can order one from you?
Thanks Migl!
Let me know please. I really want one!
@@fabmakebuildcook6274 I sent you an email!
Nice job! Also nice job giving Chud the credit for the “Chud Box” !
Thanks Eric! Gotta give credit where credit's due! I use my mini Chudbox more than anything now. Absolutely love that thing.
LOL. "Chud Box" is now a common term for these. Like "Coke" or "Kleenex" for soda and tissues.
Nice job, outstanding for giving credit to Bradley Robertson,, speaks a lot of your character.
Thank you for putting the design measurements in the description.
I will be making one of these
Cool man I just started using a cnc machine to mill out smokers and grills, and the Chudster was a big inspiration for some of the mechanics! Great video man and thanks for showing love for the DIY design channels!!
I like your builds, but I don't care for the spot welding. I know it's your trade mark but I prefer a nice long weld bead.
All good. Just a style on some of the builds. Not for everybody
Agreed
Agreed. Nice replica but the tacks really kills the esthetic of it. Other than that, cool build.
Really nice job man! I’m building a box grill today and was wondering how you spaced out the welds for the walls. Do you skip around or do you just do a huge line for the outside corners? I was trying to avoid the heat warping the walls because I’m doing mine with 1/8”
Thank you! Yeah I’ll typically do a couple inch bead and hop around to not put too much heat into one area. It helps. Good luck on the build!
Not sure if I missed it or not. But what thickness did you use? I’m going to start mine here in a month or so but was thinking 3/16. At one point yours looked thicker than that. Thanks!
This one was built with 3/16” hr plate so you’ll be completely fine using the same. Good luck on the build!
Cool looking cooker. I think it’s a huge miss not fully insulating it. That thing will turn into a branding iron. Must be miserable to cook on.
Thanks for the vid. I am planning on making a similar one but only 24 x 24 for cook area, just me and the Mrs. here in Spamtown. If you're ever in the neighborhood give my a look up.
Where did you get the triangle panel holders?
I got them from weldtables.com
Certiflat makes them as a kit that you weld together. They work pretty good.
Good job how can i get the drawings for this build
Dude, that is one sweet pit. Made with love and you will grill with love the entire 2,000 years it will exist. Solid, and here I am wanting to spend 4K on a Chud 65 offset. If you have the material, the time, start producing! You'll easily sell these!
Thanks!
You'll enjoy the Chud 65 offset smoker for sure!
That looks like a great cooker. The most important thing is, you are out there doing it. Have a great day.
Thanks Brian :)
Great work your work is amazing keep it up you are the man thanks for sharing
Thank you
Great work! Kudos for giving Chuds BBQ credit. How does it cook? Have you made any mods since? Congrats.
Thank you! Brad was definitely the inspiration on this build. These bbq pits cook awesome!
I've done circular air inlet dampers on the door for air control and made the shelf collapsible.
Man it's been a while since I've watched a video and wanted to build something as soon as it was over. Great video!!!!
Thanks Brad! Mini Chud Box replica coming soon!
Looks fab. You could take one grill out and put two hanging rods for ribs. I reckon 8 ribs indirect heat. Which leaves the other grill for direct heat 🔥 Great job with the vents 👍🏻
Thanks Jim!
Terrific video and build man.
I have been thinking about building something similar.
I think you took the Chud build and added some good things to it. Chud, if you’re out there you clearly have influenced the community with your build. A lot of people want that design, myself included. Let the iterations begin. Chud, someday get yourself a welder with gas, you will not regret it.
Thanks dude! He definitely influenced the community. I'm looking forward to the different iterations as well. Thanks for watching!
P.s. Gas shielding is much cleaner!
Great Job, I am familiar with the Chuds Channel as well. Are you happy with the brand of welder and plasma cutter? Do you plan on selling your builds?
Thanks Gaston! I do like the YesWelder's I have. The welder has done everything I need it to do so far, but am planning on getting their TIG machine so I can be more capable with stainless steel (High freq. start and foot pedal for amperage control). The plasma cutter works great and am very happy with its performance. I do plan on selling units but will have very little capacity to start. You interested in one? Thanks for watching!
@@fabmakebuildcook6274 Thanks, I am researching building smokers as a business. I am a machinist by trade with some welding experience. I appreciate the reply and I am going to look into this welder. Looking for something I an do part time. I for sure subbed and keep it up, I can tell you have an eye for detail.
@@gastonlang Awesome! Good luck and thanks! If/when you start building be sure to post and tag me if you don't mind. There's not many people building smokers on TH-cam right now that show the build process. A bunch of reviews but those are kind of boring in my opinion. Hope to see something soon!
Howdy, brother! How many inches did you do between the floor and the cooking grates?
24” on this one.
@@fabmakebuildcook6274 AWESOME! 💯
I did notice that you said “24 inches on this one”.. is that what you normally do? 24 inches or if there another level that you usually go with?
Thats not a pit, apit is a hole in the ground, that is a smoker box.
ok :)
Can you build me one pleeeeeeeeeeeeeaaassse.
Hey I’m a chef here in Minnesota how can I get one from you!!! Be well my friend love the content.
Thank you! Email me at fabmakebuildcook@gmail.com so we can discuss what you're looking for. I appreciate it!
I envy you fabricator types. How awesome is it to want something and then just building it yourself?! I've been watching lots of Brad's videos and want a chud box with some mods too. Awesome build man!
Thanks Dude! It is fun building stuff. Not too late to learn and really not crazy expensive to get started if you have a place to build. Brad started with a 4 1/2" grinder and a flux core 120VAC mig welder. Probably around $500-$700 worth of equipment.
@@fabmakebuildcook6274 I just freaking might man! It'd be glorious to have a pit I built myself. I'll keep watching your vids to learn in the mean time.
Awsome job!
Can you tell me the dimensions of the exhaust ?
On this one I used 3” square tubing and they are 8” tall. Now I use 4” square tubing and only go 4” tall.
You’re awesome for that description haha. Do you offer any welding services to the public?
What kind of panel support is that?
Not sure I understand the question... What panel?
Pit looks great. Do you like or would you recommend the yes plasma cutter? Price is so reasonable makes me wonder how durable not that I’ll be doing anything industrial.
Also when I weld in garage my stupid fire alarm goes off? I wonder if anyone else has had that problem? Can’t disconnect from rest of house
Thank you! I personally have had zero issues with the plasma cutter and I am completely happy with the purchase. It sure beats using a grinder all the time! Much cleaner and faster when used properly. Would recommend.
@@fabmakebuildcook6274 I’m sorry to bother...one more question. Did you make or buy your utility table? How thick?
@@travisveurink4251 No worries. I bought the table top from weldtables.com and made the base. It's also 3/16" thick.
@@fabmakebuildcook6274 thanks I had never heard of them but they have some great stuff at decent prices
You did a great job 👏🏽. How many full sheets of metal did you purchase ?
Wow 👍🏼
Awesome job! It looks amazing!
Thanks! Glad you like it
Did you put any fire bricks in the bottom of yours?
Nope no firebricks in this one. Just the raw steel bottom. Works pretty good as is, but I now insulate the bottom of these direct heat pits. It's a nice barrier between the coals and the casters, plus adds thermal mass so you maintain temps a bit easier.
@@fabmakebuildcook6274 how do you insulate the bottom of the cooker - with fire bricks?
@@hojobbq nope I use ceramic fiber insulation blanket between the bottom interior plate and the bottom exterior plate. For this size is 1.5” thick. I buy the insulation from Amazon
about how long did it take you to put that together?
Hey Jamie! I didn't keep track but would estimate between 12-16 hours to build.
That's a neat cooker!! Nice job
Thanks!
Nice job on the cooker! I suspect Ill be attempting one of these myself soon as well. :-)
Great build! What are the dimensions of the smoke stacks? What would it to have one built if you plan on selling the cooker?
Thank you! The smoke stacks are 3" x 3" 1/8" wall square tubing. They stand 10" tall. I'll eventually start selling these things but it's going to be a while. Will have my website figured out by then and orders would be done there. Hope this helps!
Thank you for feed back.
How did it cost you to do the build your self if you don’t mind me asking? Thank you.
@@GS-vm8gb I think it was around $500 worth of material. Close enough to that anyway. Took quite a bit of time though as well :)
I was gonna say that looks furmiluar . LoL
Im Looking at one. 36" inches long and 24" wide .
Yup very much so inspired by ChudsBBQ! Things cook awesome! If you're in the market for a pit hit me up at fabmakebuildcook@gmail.com or DM me on instagram @fabmakebuildcook or go to chudsbbq.com if you want a medium chudpit which is the size of the pit in this video.
@@fabmakebuildcook6274 ok you Guys are Buds then.
@@LUCKYB. never met the guy, but respect what he's done. I most likely wouldn't be building similar style pits if he didn't make TH-cam videos showing how to build them, and cooking on them constantly.
@@fabmakebuildcook6274
Bradley is a pretty Famious Guy . Bet He never Dreamed of such a thing . And way I told My Brother Bout You. .He just lost His
Pellet BBQer. .fire . Any way the 24" X. 36 " chub Box two of them one for Him one for Me . He is in South Carolina Beaufort. Im in the state of washington . The cooking area. Should be deep enough for shoulders butts and a hole turkey. Let Me know. Thank You
Have a good and have a prosperous New Year.
@@LUCKYB. I hear you Lucky. Hit me up at fabmakebuildcook@gmail.com for pit inquiries. Happy almost new year!
What is the height of the stack. My son and I want build one.
if I can ask. How much did you pay for all the materials to make this grill?
At the time I think it came to around $750.
I so want to build one!!
Nothing to it but to do it!
Good to see another Minnesotan bbq guy. This summer I’m planning on building my own direct heat hog cooker similar to yours. On mine I think I might do something different with the smoke stacks. On some of the cookers I’ve used that are that style I’ve had problems with hot spots by the smoke stacks. Have you had an issues with that?
Thanks Fred. I personally haven't noticed any hot spots on the cooker but haven't been monitoring that closely either. Typically I do two zones while cooking. The coals/fire on the left side and nothing on the right so the whole left side is a hot spot comparatively. How are you planning on doing your stacks? Good luck on your build and hope you knock out some delicious BBQ!
There's something about watching these videos. So relaxing and enjoyable. Another great build brother. You should be very proud of what you make. As long as you keep building, I'll keep watching.
P.s. 3 vegans disliked this video lol.
Thanks Dave! I'll keep building them :) Too much fun not to. Should have a new video up soon.
Love it man!!!! Do you think you would be able to set it up for a long cook with a charcoal basket? Maybe cook overnight? I would love to start with splits and then transition to charcoal for the rest of the cook. Thanks!!!
Thanks again Colorado! This cooker might be easier to do this in since it's larger than the mini chud replica. I'll try the overnight brisket on this one instead and make a video on it. Hopefully it works well!
@@fabmakebuildcook6274 heck yea. I subscribed. You’re going to crush it. Just keep doing what you’re doing!!!! -Geoff
Awesom Build! I’m a huge Chud BBQ fan.. Love his videos.. I’m in Austin but 15 month wait for a pit is too long for me.. might have to take a trip to Minnesota.. 😂
Thanks Freddie! I like Bradley's work too (Hence the replicas). If I lived in Austin I'd put half down on a mini Chud Pro stat! Awesome cooker. 15 months will be here in no time :). If you'd rather drive 17 hours one way to get one sooner let me know. Thanks for watching!
How Much?
hit me up at fabmakebuildcook@gmail.com or dm me on instagram @fabmakebuildcook for pit inquiries please.
Perfect job !!!!! What camera you use for this video?? Thanks !!!
Thanks! I use a Canon EOS M50 with a 45mm lens.
Bad ass build..are you gonna put the heat bricks in it
Thanks Ern! Not on this one. I like how it cooks and retains temps as is. I've never used the firebricks before. Might have to give them a shot...
Super dope build! Looks really clean and well-engineered. I literally exclaimed "whoa" @8:29 when I saw the grates installed! Nice job with the video too!
Thank you sir!
What’s your distance from grate to coals?
On this one it's around 24"
Awesome build. I'm learning to FCAW just to build a direct heat cooker like this. Do you have any idea of the material cost you put in to this?
Thanks! At the time of the video I think it was around $1200. No idea now.
@@fabmakebuildcook6274 $1200 isn't bad considering the full sized Chudbox is $4000. I'm going to start small and attempt the Chudtable first but make it about 24" longer to accommodate a Blackstone On-the-Go griddle-burner combo to have a nice mobile outdoor cooking station. Once I'm confident enough with an FCAW to not make a fool of myself I'll attempt a video of the build. Keep up the good work and stay safe!
@@prkeene Good luck on the build!
Excellent build ! I'm building one for my home.
Thanks man
How much for this pit?
This one goes for around $1400 as is.
Nice steal
Where did you purchase the temple to cut holes for the thermometer ?
I bought them on amazon.
www.amazon.com/gp/product/B00OCGZGX4/ref=ppx_yo_dt_b_asin_title_o09_s00?ie=UTF8&psc=1
Hi how many brisket will fet in these smoker
About 3 large briskets would fit on here I think...
I’m planning on making one of these too! Saw it on Chuds. 😂 funny that you’re making one also.
Awesome! Have fun with it and cook some grub!
rad!
Thanks!
Awesome job! Just subscribed hoping for a fire management video!
Awesome! I'll keep that in mind. Thanks for watching!
@@fabmakebuildcook6274 I agree, a fire management video would be great! I’m planning to build one also.
@@11bravo79 Yup that's coming up real soon!
Absolutely amazing. How many sheets of 3/16” did it take to build?
Thanks 11B! (P.s. I too wear a blue cord). Took roughly 2 1/2 sheets of 3/16" (7ga) but I bought three. The remainder i used to build the mini chud box. Thanks for watching!
@@fabmakebuildcook6274 thank you for your service.
This is awesome!!!
Thank you!
I’m very interested in getting one of these made. Would you be able to ship to Memphis, TN?
I don't see why not :). Email me at fabmakebuildcook@gmail.com to discuss the details when you get a chance. Thanks for watching!
@@fabmakebuildcook6274 I would like to order one. Would that be possible?
No snake in your boot? 😂 Nice build 🤙🏼
Nope no "real" snakes in my part of Minnesota! Bradley has them all down in Texas :)
How many days from start to finish did it take you and how many hours you put into it
Probably around 12-14 hours. Took me around 3 weeks to complete since I was working an hour here and there during the week and more on the weekends. Good times
@@fabmakebuildcook6274 not bad at all you can turn a pretty good profit off them if you have the time for sure
Nice build!!
Supper cool What are those hinges called
Thanks! They're called steel weld on hinges. I get them from my metal supplier but you can also buy them on Amazon. See below.
www.coremarkmetals.com/marlboro-weld-on-hinge-steel-w-steel-pin-and-brass-bushing
www.amazon.com/Hinge-Weldable-Stainless-Aluminum-Multiple/dp/B07Q33CV4T/ref=sr_1_6?dchild=1&keywords=steel%2Bweld%2Bon%2Bhinges&qid=1620480841&sr=8-6&th=1
@@fabmakebuildcook6274 thank you
Hey wassup with the fabrication of your own uds with chud pit specs
Still not fully understanding the question...please be more specific.
@@fabmakebuildcook6274 are you gonna build an Ugly Drum Smoker with ideas of your own similar to a chud box but In barrel form?
@@fabmakebuildcook6274 and we need more vids from you
@@WoodyJr27 Got it!! Working on another offset now. Should have the video uploaded within a week or two. No plans for an ugly drum smoker yet but that's a great idea! I'll keep you posted. Thanks
Good stuff...
Thank you
Awesome job! I plan on getting welder this coming year to build one of these.
Thank you sir
Did you say a couple of tacks
Yeah most likely 😁