Am from INDIA, Kawasaki sold vehicle with name KB100, KB100RTZ, KB125RTZ(ReducedToZero) in co lab with BAJAJ, I own KB125RTZ I fixed my problem looking at your videos Thank you very much
Hi I'm Paul from Australia, I have a Yamaha 800 Jetski the auto oiler delivers far too much oil at idle so I disconnected the pump & now use premix at 30-1, is sooo much better a lot less smoke at idle & more low speed accelerator conlrol. Thx for the info...
Honesty i was amazed that this 6x6 fired right up I looked half the day for a dip stick so i could check the oil.. lmbo .. then it finally dawned on me... the flat head should have been my first clue .. is this a rotary motor? Polaris bigboss 400 2 stroke 6x6 chain drive .. cant wait to drive it .. what a machine.. but im takeing my time to besure i dont blast something like thw motor or trans just cus ive missed something that would be easy to fix
Im working on a 1972 kawasaki 175 2 stroke , just picked up from a friend ..this procedure should probably work on it as well ,right? thanks for video really explained well.
Is that what all the plastic gears look like? On the back of mine there is a little 2 teeth plastic gear. Its smaller and does not look like that Someone already cut the wires and remover the oil pump so putting it back to stock is not an option for me at this point. It's a suzuki ax100. An import bike for the us and I'm not going to spend the time or money on new parts when I only paid 100 for the bike in the first place. I'm thinking of just doing what you showed filling the tube with oil. Mines a little different but I think I can make it work. Thanks so much for showing the actual engine close up instead of just showing your face talking the whole time. Great video!
***IMPORTANT NOTE*** to anyone wanting to bypass the oil injection on any 2-stroke engine. Be sure to consult a factory service manual first. Some have a slinger ring that will keep pre-mix from getting to one of your main crank bearings and this will cause engine failure in the long run.
That's why I say it's not a good idea people have been letting the tank run dry pre mixing and destroying there engine because of now sucking air causing a lean condition
@@2strokeguru I agree, verify the pump works correctly and use it. It must be and "old wifes' tale" about the oil-injection pumps making bikes not run right, i've never had an issue. Cool collection of little Kawasaki's and such that you have.
I got an old yamaha 1970, and somebody really botched up the oil pump removal, theres tons of nasty aluminum slag and a jagged hole where the pump once was, and despite there being NO oil reservoir, or any lines going to the area, oil shoots out of the aforementioned jagged hole when I kick it over! I'm not sure how I am going to solve this problem.
Thanks so much!! My Ke100 / G5 1975 is pumping way to much oil. I've adjusted the throttle spring lever "thing" but it still pumps too much any thoughts on what I should do? New pump?
My 6x6 bigboss 400 looks to have had simular modifications . Is this a problem ? should i resolve and get back to stock (get the injector pump working again) or can i just mix the oil with the gas? And cause no engine damage??
Hey Keven, thanks for the video. Am I understanding it correctly that even following this method, bypassing the automatic oiler will ruin the rotary valve and the first main crank bearing? I only ask because I have a cracked tank and my automatic oiler gets stuck open if you give it more than half throttle. I checked the cable, its not that. It is the little control arm on the pump that gets stuck.
Someone removed the oil pump on my 73 G5 and installed a plate and gasket over the hole. Also put a bolt in the place of banjo fitting by the carb. Will this be work OK?
Sorry but I can’t understand why your method of putting a small amount of oil in the pump and recirculating it is any better?? Not being a jerk here just don’t want to spend a bunch of money on a pump I may not need!
@@louhudon Lou you are 100% correct I am totally against removing and bypassing the infact it will cause damage to the rotary valve and I explain this the oil pump is made by mikkuni and is the best pump on the market here's the problem people don't understand how it works and because they don't understand it they delete it and it is a great system
not really many ways to test easily... id kick the bike over with pre-mix and unhook the oil pump from the carburetor... let the bike idle and see if the pump, well- pumps lol!
Luke Tanner yeah man, if you want- I can give you my number and help you out a little! I just fixed my 1982 Yamaha Dt100 and could possibly give you some advice!
Hi Kevin, Got a 50cc Honda Dio scooter with oil injection, it smokes a whole lot and it fouls the plug frequently, How can i adjust the amount of oil injected? I already adjusted the cable but it delivers wayy too much oil. thanks in advance for any help.
its not it just keeps the pump from running dry as i said in the video bypassing this pump is not a good idea and will cause engine damage this engines rotary valve requires the pump with out is over time you WILL destory it
@@2strokeguru as a kid back in the late 90s, I had a KE100 that I bought (very very used) that came without the oil tank fitted so I proceeded to simply mix the oil in the gas and thought all would be fine. A few weeks later my rotary valve seized from what I assumed was lack of lubrication from the oil pump and it was a hell of a job to free it up and remove it.
This process shouldn't be done atall bypassing the auto lube will destroy the rotary valve and right side main bearing mc1 is not a motorcross bike and it needs the auto lube
@@2strokeguru Ok Thanks!. Would it be ok to premix a little oil into the gas as a backup in case the injection fails? (Getting a 1974 MC1 running that has been sitting for 40 yrs)
@@will_h10 no need just prime the pump i had oil pump failure 1 time in 30years the pump over oiled smoke was pouring out the exhaust and i went through half a tank of oil overnight they are very reliable
@@2strokeguru Ok good to know. Would Amsoil Sabre work as an oil for the injection system? Bought that because I was going to go the premix route. Planning on trying the oil pump now.
@@2strokeguru OK...so if you disable the line to the main bearing and to the carburetor, this will starve and ruin the main bearing, correct? Premix isn't going to lube the main bearing is it?
@@bizb8742 this bike is not a motorcross bike. Premixing this bike has no benefits especially for on road use and this bike requires a 24 to 1 oil ratio so you can't even share motorcross Premix because it is a completely different ratio and Premix doesn't make it easier
hi Kevin, I've got a Kawasaki kc100 which is running with quite a lot of blue smoke under throttle (smells of 2 stroke and not crankcase oil). I've tried adjusting the oiler to under oil but it's still very smokey and frequently fouls the plug because of it. how would you go about remedying this? thanks
@@2strokeguru thanks for the reply. I did that quite recently and it did decrease the smoke significantly after cleaning but the oiler is almost definitely over-oiling as the smoke quite quickly built back up and I'm fairly certain it's causing the spark plug to foul. how bad an idea is it to bypass the oiler entirely? also, would the oil buildup in the exhaust cause the plug to foul? thanks for all the help, your videos are excellent
Hi i have a ke100 i just got and it will start and run for a little while until i stop then wont start back i noticed the plug next the carb was missing could it have been from carb getting to much air?
Replace the plug and try that first in most cases its the plug check and make sure its getting the fuel it needs if your oil system is still hooked up and you are running premix WHICH IS BAD FOR THESE ENGINES oil foul the plug the automatic oiler is the best way to go
@@2strokeguru I've been doing it for years on a scrambler 400 and never had a problem with it. This oil pump is different it drives of a metal gear that get lubricated from the oil in the gas
Can you take the pump off and run it i bought a trail boss and the person that had it before disconnected it and lost the banjo so does the pump neet to be on
No the pump is required rotary valve engine need the pump to lube the rotory valve bypass oil system will damage engine rotary engines are the only engine you really need to auto lube for
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Thank you for such a great tutorial, I'm working on my 77 KH100 and this is of great help.
Have a wonderful day.
Thank you just remembered this will destroy the rotary valve over time
just got an 84 thats been sitting for a long time found youre goldmine of a channel ...thank you very much
Welcome to my channel and thank you
could you do a video on a compleate list of every tool needed to compleatly dissasemble and reassemble
@@joenels4356 yes I will do that I'm doing a video on Monday I will include it
Just got a KD100M, Auto Lube is gone, going to through this process. Appreciate EVERYTHING you do for our little Kawi's. Thanks again man
Auto lube is the best replace it the rotary valve engine needs it for proper lubrication for the rotary valve
Am from INDIA, Kawasaki sold vehicle with name KB100, KB100RTZ, KB125RTZ(ReducedToZero) in co lab with BAJAJ, I own KB125RTZ I fixed my problem looking at your videos Thank you very much
Raja K very welcome happy to help its awesome being able to help from the other side of the world thanks for the awesome feedback
Loving your videos. Almost ready to start on my FREE GTR4. So helpful as I'm saving all
That's awesome thank you
Hi I'm Paul from Australia, I have a Yamaha 800 Jetski the auto oiler delivers far too much oil at idle so I disconnected the pump & now use premix at 30-1, is sooo much better a lot less smoke at idle & more low speed accelerator conlrol. Thx for the info...
Honesty i was amazed that this 6x6 fired right up
I looked half the day for a dip stick so i could check the oil.. lmbo .. then it finally dawned on me... the flat head should have been my first clue .. is this a rotary motor? Polaris bigboss 400
2 stroke 6x6 chain drive .. cant wait to drive it .. what a machine.. but im takeing my time to besure i dont blast something like thw motor or trans just cus ive missed something that would be easy to fix
Hey Kevin great video. Thanks for sharing.
Just remember this will cause damage
Im working on a 1972 kawasaki 175 2 stroke , just picked up from a friend ..this procedure should probably work on it as well ,right? thanks for video really explained well.
Thank you. Enjoyed video going to keep oiler
Welcome
Thanks for sharing your wealth of knowlage!
Remember doing this will ware the rotary valve out pre maturely
Is that what all the plastic gears look like? On the back of mine there is a little 2 teeth plastic gear. Its smaller and does not look like that
Someone already cut the wires and remover the oil pump so putting it back to stock is not an option for me at this point. It's a suzuki ax100. An import bike for the us and I'm not going to spend the time or money on new parts when I only paid 100 for the bike in the first place. I'm thinking of just doing what you showed filling the tube with oil. Mines a little different but I think I can make it work. Thanks so much for showing the actual engine close up instead of just showing your face talking the whole time. Great video!
Send pictures handymotorman76@gmail.com
How do you supply lubrication to the right-hand crank bearing, as well as the rotary valve, once you have removed the oil pump?
Great question 24:1 or 32:1 mix and run it replace worn parts as needed
Great video, 👍 very informative as always 👏 thanks
Just remember this will cause engine damage over time
***IMPORTANT NOTE*** to anyone wanting to bypass the oil injection on any 2-stroke engine. Be sure to consult a factory service manual first. Some have a slinger ring that will keep pre-mix from getting to one of your main crank bearings and this will cause engine failure in the long run.
That's why I say it's not a good idea people have been letting the tank run dry pre mixing and destroying there engine because of now sucking air causing a lean condition
@@2strokeguru I agree, verify the pump works correctly and use it. It must be and "old wifes' tale" about the oil-injection pumps making bikes not run right, i've never had an issue. Cool collection of little Kawasaki's and such that you have.
@@ericmiller9132 theas pump have been use by all manufacturers its time tested
@@ericmiller9132 part of the problem is people think it's a kx100 no a ke100
I got an old yamaha 1970, and somebody really botched up the oil pump removal, theres tons of nasty aluminum slag and a jagged hole where the pump once was, and despite there being NO oil reservoir, or any lines going to the area, oil shoots out of the aforementioned jagged hole when I kick it over! I'm not sure how I am going to solve this problem.
Send pics 603-395-8097
Same here on a suzuki b120...
I’ve got a Kawasaki s2 I want to eliminate the pump on and just mix the gas. What do you do on the carburetor end?
Nothing just note that deleting the oil pump will cause engine damage of thime slow death rotary valve and right crankshaft bearing
Thanks so much!! My Ke100 / G5 1975 is pumping way to much oil. I've adjusted the throttle spring lever "thing" but it still pumps too much any thoughts on what I should do? New pump?
Yes get a new pump running it without the pump will damage your engine
Do you need to bleed the air out of it? Or just attach the hose fast
Yes always
this was perfect. thank you
My 6x6 bigboss 400 looks to have had simular modifications . Is this a problem ? should i resolve and get back to stock (get the injector pump working again) or can i just mix the oil with the gas? And cause no engine damage??
Hey Keven, thanks for the video. Am I understanding it correctly that even following this method, bypassing the automatic oiler will ruin the rotary valve and the first main crank bearing? I only ask because I have a cracked tank and my automatic oiler gets stuck open if you give it more than half throttle. I checked the cable, its not that. It is the little control arm on the pump that gets stuck.
Yes this is how to bypass it however it will cause damage over time
Is buying a used one off of ebay a pretty safe bet? I'm just worried I'd get another one that sticks
Someone removed the oil pump on my 73 G5 and installed a plate and gasket over the hole. Also put a bolt in the place of banjo fitting by the carb. Will this be work OK?
It will cause damage to the rotary valve not running the oil pump it will burn it out
Sorry but I can’t understand why your method of putting a small amount of oil in the pump and recirculating it is any better?? Not being a jerk here just don’t want to spend a bunch of money on a pump I may not need!
@@louhudon Lou you are 100% correct I am totally against removing and bypassing the infact it will cause damage to the rotary valve and I explain this the oil pump is made by mikkuni and is the best pump on the market here's the problem people don't understand how it works and because they don't understand it they delete it and it is a great system
@@2strokeguru ok thanks Kevin, keep up the great channel!
@@louhudon thank you
Just got 79 Yamaha endure 100 been sitting since 1998 how did I check the oil pump is working before I try and start Thankyou
not really many ways to test easily... id kick the bike over with pre-mix and unhook the oil pump from the carburetor... let the bike idle and see if the pump, well- pumps lol!
Thankyou
Luke Tanner yeah man, if you want- I can give you my number and help you out a little! I just fixed my 1982 Yamaha Dt100 and could possibly give you some advice!
You need to contact Lucas they need to sponsor your future video!
I wish
Any chance you got a kickstarter for a 87 Kawasaki ke100
Sorry I don't have any for sale
Great video! good advice!
Thanks
Im also fouling out plugs so drained my oil tank and just ran 30:l premix will that be efficient for disabling it?
Can I just simply put pre-mixed fuel (50:1) in the oil tank so that I do not have to try to disable oil injection?
No you will blow up the engine 50 to 1 is for chainsaw and only oil goes in the oil tank
Hi Kevin, Got a 50cc Honda Dio scooter with oil injection, it smokes a whole lot and it fouls the plug frequently, How can i adjust the amount of oil injected? I already adjusted the cable but it delivers wayy too much oil. thanks in advance for any help.
Check and clean the exhaust baffle typically it's not over oiling it's an exhaust that's starting to plug up
Question; If you fill the hose loop with a little oil, and don"t hook up the throttle cable, how well the oil move through the hose? Just sayin.
its not it just keeps the pump from running dry as i said in the video bypassing this pump is not a good idea and will cause engine damage this engines rotary valve requires the pump with out is over time you WILL destory it
@@2strokeguru as a kid back in the late 90s, I had a KE100 that I bought (very very used) that came without the oil tank fitted so I proceeded to simply mix the oil in the gas and thought all would be fine. A few weeks later my rotary valve seized from what I assumed was lack of lubrication from the oil pump and it was a hell of a job to free it up and remove it.
My problem is my cable doesnt retract it just whiskey throttles. Like there isnt enough spring tension to retract it from the carburetor
Pull the cable and inspect make sure it moves free same with the oiler cable
@@2strokeguru the oiler cable doesnt like to recontract when its disconnected from the oiler. Just remove the oiler cable over all?
Maybe this rev up is happening to mine .
I better get this right or back to stock..
Stock is best
@@2strokeguru ill see if i can replace the missing parts ..
Would this process work on a Kawasaki Mc1 or would it eventually destroy the engine?
This process shouldn't be done atall bypassing the auto lube will destroy the rotary valve and right side main bearing mc1 is not a motorcross bike and it needs the auto lube
@@2strokeguru Ok Thanks!. Would it be ok to premix a little oil into the gas as a backup in case the injection fails? (Getting a 1974 MC1 running that has been sitting for 40 yrs)
@@will_h10 no need just prime the pump i had oil pump failure 1 time in 30years the pump over oiled smoke was pouring out the exhaust and i went through half a tank of oil overnight they are very reliable
@@2strokeguru Ok good to know. Would Amsoil Sabre work as an oil for the injection system? Bought that because I was going to go the premix route. Planning on trying the oil pump now.
wouldn't doing this fry the main bearings?
Auto lube lubes the 1st man bearing
@@2strokeguru OK...so if you disable the line to the main bearing and to the carburetor, this will starve and ruin the main bearing, correct? Premix isn't going to lube the main bearing is it?
@@bizb8742 it will get very little and if the oil line removed and not plugged it will suck air
@@bizb8742 this bike is not a motorcross bike. Premixing this bike has no benefits especially for on road use and this bike requires a 24 to 1 oil ratio so you can't even share motorcross Premix because it is a completely different ratio and Premix doesn't make it easier
I have a 79 dt100 where can I get decent replacement parts ?
Ebay GTZ garage's partszilla
hi Kevin, I've got a Kawasaki kc100 which is running with quite a lot of blue smoke under throttle (smells of 2 stroke and not crankcase oil). I've tried adjusting the oiler to under oil but it's still very smokey and frequently fouls the plug because of it. how would you go about remedying this? thanks
Check your exhaust tip if the clog up it will cause excess smoke
@@2strokeguru thanks for the reply. I did that quite recently and it did decrease the smoke significantly after cleaning but the oiler is almost definitely over-oiling as the smoke quite quickly built back up and I'm fairly certain it's causing the spark plug to foul. how bad an idea is it to bypass the oiler entirely? also, would the oil buildup in the exhaust cause the plug to foul? thanks for all the help, your videos are excellent
@@shabbagadoosh very welcome
Why cant you just remove the pump? Its only 2 screws holding it on right?
There's more to it than that and bypassing or removing the oil pump will cause engine damage
@@2strokeguru thanks for the reply. I just looped the pump with a hose like you did. I used a vacuum cap on the intake port.
Just remember this will cause damage
Lucas sponsor maybe? Haha
Oil feed is not mixed. Only petrol
oil tank is stright 2 stroke oil no gas stright gas in tank
Can you make a video on how to put oil pump on?
I did
Check out my KM100 Oiler
Kevin Bergeron oh. I have a kd80 it’s about the same right?
@@highrevryan2288 the KD80M kd100m ke100 KM100 mc1 g3 90 kv100 trail boss 100 all the same setup
@@highrevryan2288 you have the right channel welcome
i have a 1969 Yamaha 175 and i cant get the cables
Ebay.com and look up custom cables you can also look up the part numbers on partszilla.com they might even have them
@@2strokeguru thank you. i found a cable for a 1975 model
@@joshstaley7459 awesome happy to help
Would removing the plastic driving gear also work as an effective bypass?
Yes but you have to tear down the clutch side
Kevin Bergeron Thanks! I love your videos by the way, they’ve been a big help. Rebuilding my first bike, a ke100
@@flipsideOFseven that's great to hear thank you for your support
But you said pre mixing is bad?
Pre mixing is bad
Pre mix is good if the bike is designed for it rotary valve engine are not
This video shows proper way to delete the pump as I said will cause engine damage
Hi i have a ke100 i just got and it will start and run for a little while until i stop then wont start back i noticed the plug next the carb was missing could it have been from carb getting to much air?
Replace the plug and try that first in most cases its the plug check and make sure its getting the fuel it needs if your oil system is still hooked up and you are running premix WHICH IS BAD FOR THESE ENGINES oil foul the plug the automatic oiler is the best way to go
@@2strokeguru thanks i stripped screw to my oiler and dont have tool to get out.. :(
@@trippymickey3887 your better off to hook it back up
Is there a way to know if it's working without being able to take the plate off
This is my first bike I got it as a project cleaned carbs n it ran then started acting up fouling plugs so I thought maybe injector wasn't working
That doesn't look any thing like my 2007 90yamaha
It is a kawasaki
I dont like it cuz I dont trust it and I have a dirtbike that I have to mix gas so I can just use the same gas can
You will damage the rotary valve and engine main bearing
@@2strokeguru I've been doing it for years on a scrambler 400 and never had a problem with it. This oil pump is different it drives of a metal gear that get lubricated from the oil in the gas
@@noahkruetzkamp7122 is your 400 a rotory valve
@@2strokeguru No it's a gear drivin pressure pump. Kind of a weird design but it works
@@noahkruetzkamp7122 is the engine a rotory valve engine
Hilarious accent
Just know damage will happen to rotory valve
Can you take the pump off and run it i bought a trail boss and the person that had it before disconnected it and lost the banjo so does the pump neet to be on
No the pump is required rotary valve engine need the pump to lube the rotory valve bypass oil system will damage engine rotary engines are the only engine you really need to auto lube for