I got to assist in rebuilding one of these a couple of times 1984-1985 at Tilden and Empire Iron mines in Marquette County Michigan. No one wanted to run the crane to lift out or move back in the 135 ton mainshaft and mantle, so I volunteered. One of the easiest physically and most nerve wracking jobs involved. I learned how to run the crane on the job 2 years earlier. "Here's the controls, play with it a while until you get comfortable." Then, moving a bucket the size of a pickup truck in between moving conveyor belts and rotating mills with bolts sticking out 3 inches as it rotates. So, I learned early how to control swing early and well. ---- Anyway dropping the 135 ton bell into the eccentric opening was the hardest. Six people down in the pit staying aside but all trying to give directions. I set the controls down and yelled at them. Pick ONE person to give directions. The only directions the other 5 of you can give is to STOP. Then I picked up the controller and asked them which one is giving directions before we proceeded. As a worker, I'd rather be running the crane confident in my skills than be down below trusting someone else's skill.
The underside is ran on an eccentric, and has a bronz bushing thats about 40" tall ans 36" in diameter, the top is mounted in a flange that occasionally shears all of its big bolts and you have to lay out a new bolt circle by hand and re drill using a mag drill sitting a straddle of the cross member. And hand tap the holes. Its hard work. The gyro i repaired weighed 40k lbs.
I spent a few years of my youth working around and operating mobile crushers, Cone Crushers, Jaw Crushers, Roll Crushers, and Impact Crushers. Rebuilt and maintained many of them. Can be a quite dangerous business. I had MANY close calls.
@@bwatt1383 On a sub zero Winter night, I was sent into screening plant during night shift to clean screens...morning shift came on and started screen plant when I was inside...I barely got out. No lock outs on controls. Another time, we were "picking" a huge boulder that was stuck in jaw crusher...old worn out chain snapped and a large chain fragment hit me in the neck, just grazed me, had a shallow gash on my neck...a straight on hit would have likely killed me. Another time they had us clear back a bit when they blasted in a quarry. "Fly rock" landed around us, destroying the hood of one of our cars. A rock the size of a VW rolled into the crusher site. An inexperienced co-worker tried to manually turn a conveyor, grabbing the v-belt...operator turned on conveyor at that moment and the kids hand was mangled in the multi belt pulley. These are just a fraction of close calls I witnessed. My first shift, a night shift, I was handed a shovel and a hard hat...that was my only instruction. No safety hints, no explanation of what my job actually was, nothing. Most belt guards were missing around the plant....it was a miracle I didn't get hurt the first night...in the dark.
There is something about this machine. It seams alien like, horrifying, powerful, destructive and the strange noises and vibration must make it an eery experience to be around.
Very well put. For some reason i find it quite mesmerizing watching stones being crushed by a giant machine that i have no clue how it works. Very strange indeed.
) я работаю в такой-же жопе, не очень давно установили молотобой ( гидравлическая стрела с отбойником) не понял по видео что они дробят у нас железная руда и наша в дроблении жёстче. По крюку конструкция интересная конечно, у нас до гидравлики использовался просто большой крюк по форме рыболовного.
Everytime i watch I'm amazed that with all the $ and capabilities that must be present at this site, the best they could come up with is the world's slowest hook for free-up the jams.
I suppose, considering they need something that can manipulate car sized boulders and lasts forever might put some limitations on their options. It would also be pretty heavy and have to reach quite a ways. Given that those dump trucks are 20 feet high, about 25 feet wide and 40 feet long, I would guess it's over 100 feet to reach the mouth of the crusher.
Now I know where George Lucas got the inspiration for the Sarlacc. What I really want to know, however, is what makes this thing move? We're talking about some titanesque forces here!!!
The top of the big cone is in a fixed position, but the bottom is attached to a point that moves around the center point so the entire thing rocks around in a circular motion. There is lots of leverage to the point the rocks get pinched and crushed.
I agree it seems to be really under powered! I know those rocks are bigger then they look on camera. Would be $$ but an intergraded arm with hydraulic hammer would speed it up a lot.
Brains?? A flat hook, dangling from a crane, is the worst tool to remove rocks that are stuck in a poorly designed pit. The hook cannot even be turned around. What a waste of productivity.
@@zottek2 Hey you still gotta have lots of guts and nerve to try creating machinery of this size. Not to mention operate them, fix, install, uninstall, it is no easy task you dumb fool. That's why I said brains, it is also required and it works. What else you need?
Back in my day , we didn't have these high tech - new fangled rock crushing machines. We did all the work ourselves, and if you didn't work , you didn't eat. We didn't have any of them fancy shmancy hammers either. We used our fist and when our knuckles was all busted up and our bones was showing we used our heads and when we had so much blood in our eyes we could no longer see old man smithy ,the town drunk would lead us over to the new pile of rocks waiting to be smashed , and dog gone it, we liked it.
@@flathead8534 Look up Grumpy old man, SNL, Dana Carvey It's an old SNL character back when SNL was funny. It was funny then, .......and that's the way we liked it.
Me sit and watch this. From the kitchen come a voice. --You want tea maybe -- Me, yes,thank you -- then come the question,--what do you watch--me, nah too complicated to explain. hehehjehehehehehe
My uncle and I ran the Gerry Shaft crew on a Schmidt P5000. Every three days we'd have to strip it down and recalibrate the Kimble. It was hard work but I do miss those days.
We rebuild lots of crusher parts where I work. That piece that spans over the top of the cone is called a spider, and the cone is called the main shaft. The most worn-out spider I ever worked on was twenty feet across and had arms worn so thin that we were burning holes through it when we started welding on it to build it back up to oem size. We put thirteen 1000lb barrels of 1/8 inch diameter weld wire on it and probably 15-20 33lb spools of 1/16th wire on it, all by hand plus several hundred more pounds by machine to build up the bores and fits so that it could be re-machined to size.
I don't know this for certain but it most likely works like the vibration motor in your phone. There's a shaft that goes from the top to the bottom, inside the pestle, and as it spins, it causes it to shake back and forth, grinding the ore.
The pestle is most likely hardened steel. The motor is in the sphere at the top I don't know this for certain but it most likely works like the vibration motor in your phone. There's a shaft that goes from the top to the bottom, inside the pestle, and as it spins, it causes it to shake back and forth, grinding the ore.
Looking at the cut of the hopper as well as the amount or type of bulk material that is filled into the hopper, I have a very bad feeling about the thought that there could be gear damage in the grinder. I imagine the repair and its preparation to be extremely costly.
The built up material is to prevent wear on the metal hopper. The engineers figured out that it is better to wear out rock than to wear out metal bins and chutes. There are wear bars bolted or welded onto the walls but really the only time they are exposed is when the sides are cleaned out for maintenance. The only real wear is to the bell shaped mantle and the concave where it is narrowed down by the mantle and of course the spider that holds the top bearing. After being crushed to size it lands on another bed of built up rock and then overflows onto a conveyor belt.
Спасибо всем за комментарии. Хоть мне и пришлось переводить, но благодаря вам я понял что это такое... Хотя нет не понял)) Я понял, что там эксцентрик. А думал, что должно просто вращаться. Но не понял, что же там все-таки внизу.
Это двигатель инопланетного производства используемый людьми в совершенно не в тех целях как говорится на что фантазии хватило под то и адаптировали. И по земле подобных гигантов прошлого огромное множество.
@@СергейСергей-р3р9п Нет двигатель сжигает руду и все что в него попадает работает скорее всего по принципу микроволновой печи а питается вероятнее эфиром или статическим электричеством либо другим источником которое зарыто глубоко, возможно реактор на гелии или частице радиоактивного растения которое растет и излучает радиацию которая с помощью ловушек собирается и генерируется в энергию.
I got to assist in rebuilding one of these a couple of times 1984-1985 at Tilden and Empire Iron mines in Marquette County Michigan. No one wanted to run the crane to lift out or move back in the 135 ton mainshaft and mantle, so I volunteered. One of the easiest physically and most nerve wracking jobs involved. I learned how to run the crane on the job 2 years earlier. "Here's the controls, play with it a while until you get comfortable." Then, moving a bucket the size of a pickup truck in between moving conveyor belts and rotating mills with bolts sticking out 3 inches as it rotates. So, I learned early how to control swing early and well. ---- Anyway dropping the 135 ton bell into the eccentric opening was the hardest. Six people down in the pit staying aside but all trying to give directions. I set the controls down and yelled at them. Pick ONE person to give directions. The only directions the other 5 of you can give is to STOP. Then I picked up the controller and asked them which one is giving directions before we proceeded. As a worker, I'd rather be running the crane confident in my skills than be down below trusting someone else's skill.
Watch my channel's video
Замечательный рассказ. Ты все правильно сделал
Smart man you are. Making sure no one gets injured or killed
My grammar n grammar live in national mine michigan
Wow, Marquette county. That would be, you know... up north. Dress for the weather, surely. Lived "down south" a bit in Mio for 15 years.
Шайтан машина,камешки хрум хрум.Прикольненько.
Шейтан е дяволска машина,ама преводът е лош.
Whoever thought of this is amazing!
I'm interested to see what the underside looks like.
Pensei exatamente a mesma coisa
The underside is ran on an eccentric, and has a bronz bushing thats about 40" tall ans 36" in diameter, the top is mounted in a flange that occasionally shears all of its big bolts and you have to lay out a new bolt circle by hand and re drill using a mag drill sitting a straddle of the cross member. And hand tap the holes.
Its hard work. The gyro i repaired weighed 40k lbs.
Show us
What underside?
Hell
YOU GUYS CRUSHED IT!! I'm hooked now!
That's a burning comment
I spent a few years of my youth working around and operating mobile crushers, Cone Crushers, Jaw Crushers, Roll Crushers, and Impact Crushers.
Rebuilt and maintained many of them. Can be a quite dangerous business. I had MANY close calls.
Watch my channel's video
Same but different! Cleated conveyer at bottom constantly clogged. Jump in with a digging bar and just hope your feet don't get caught!
What kind of close calls? Any violations of lock out tag out those scare the hell outta me
Watch my channel's video please 🙏
@@bwatt1383 On a sub zero Winter night, I was sent into screening plant during night shift to clean screens...morning shift came on and started screen plant when I was inside...I barely got out. No lock outs on controls.
Another time, we were "picking" a huge boulder that was stuck in jaw crusher...old worn out chain snapped and a large chain fragment hit me in the neck, just grazed me, had a shallow gash on my neck...a straight on hit would have likely killed me.
Another time they had us clear back a bit when they blasted in a quarry. "Fly rock" landed around us, destroying the hood of one of our cars. A rock the size of a VW rolled into the crusher site.
An inexperienced co-worker tried to manually turn a conveyor, grabbing the v-belt...operator turned on conveyor at that moment and the kids hand was mangled in the multi belt pulley.
These are just a fraction of close calls I witnessed.
My first shift, a night shift, I was handed a shovel and a hard hat...that was my only instruction. No safety hints, no explanation of what my job actually was, nothing.
Most belt guards were missing around the plant....it was a miracle I didn't get hurt the first night...in the dark.
There is something about this machine. It seams alien like, horrifying, powerful, destructive and the strange noises and vibration must make it an eery experience to be around.
Very well put. For some reason i find it quite mesmerizing watching stones being crushed by a giant machine that i have no clue how it works. Very strange indeed.
Vogans creat it
@@БорМалей-г1р was that a hitchhiker guide to the galaxy reference???
@@TheMANN757 No. I Haven’t seen that movie.
Yet designed by humans with the knowledge of engineering. The people responsible for making everything you depend your lives on.
I'm senior mechanical engineer and always passionate for engineering. Great job. Congratulations !
This is literally a machine version of that sand worm pit thing from star wars.
The sarlac pit 👍 😁
The sarlac pit took years and years to digest you. This I'm thinking not so much.
This one would hurt worse.
@@FREEEDDOOMM I forgot about that. Maybe this would hurt worse.
Probably what inspired it
Thanks for letting us "look over your shoulder" at work! Good videos.
This is horrifyingly spectacular. I would like to see the underground part.
A busy day in a Cone Crusher's life:
...munch, munch, munch, munch, munch...
Its soo satisfying to watch please make another video like this
we want to enjoy the view and asmr
) я работаю в такой-же жопе, не очень давно установили молотобой ( гидравлическая стрела с отбойником) не понял по видео что они дробят у нас железная руда и наша в дроблении жёстче. По крюку конструкция интересная конечно, у нас до гидравлики использовался просто большой крюк по форме рыболовного.
А чьё производство дробилка?
@@Барсик-г1р код 700 есть украинская и есть импортная NZ и ещё две буквы точно не помню если важно напиши буду на работе посмотрю
@@kuziac2132 спасибо. Мне было очень интересно узнать, что такие монстры есть и в России.
Железную руду тут тоже дробят
I occasionally mow the lawn.😁🙃
Я работал на такой дробилке. И теперь я пойду на пенсию в 45 лет, а другие пиджаки будут работать до 62-65 лет
I have watched this entire vid in amazement, this is better than watching county road crews fix roads.
County road crews can fix roads?
.....oh, get outa here. 😁
Мощное зрелище ! Можно смотреть на это часами ! Медный колчедан или железная руда ?
А внизу доменная печь .
железная) в названии видео IRON ORE.
Everytime i watch I'm amazed that with all the $ and capabilities that must be present at this site, the best they could come up with is the world's slowest hook for free-up the jams.
I suppose, considering they need something that can manipulate car sized boulders and lasts forever might put some limitations on their options. It would also be pretty heavy and have to reach quite a ways. Given that those dump trucks are 20 feet high, about 25 feet wide and 40 feet long, I would guess it's over 100 feet to reach the mouth of the crusher.
Now I know where George Lucas got the inspiration for the Sarlacc.
What I really want to know, however, is what makes this thing move? We're talking about some titanesque forces here!!!
The top of the big cone is in a fixed position, but the bottom is attached to a point that moves around the center point so the entire thing rocks around in a circular motion. There is lots of leverage to the point the rocks get pinched and crushed.
So satisfying to hear the unstoppable munch munch munch munching away of those big pieces of iron ore by that big Kobelco cone crusher!
Whoever runs that hook must be the most frustrated person on this planet
Check out the videos with this crazy Lego hook in it. Everybody's frustrated.
Yeah, but he kills it plucking plush toys with the grapple...
I agree it seems to be really under powered! I know those rocks are bigger then they look on camera. Would be $$ but an intergraded arm with hydraulic hammer would speed it up a lot.
🤣
@@BeeRich33 best comment ever, you owe me a bite of burrito i spit out laughing.
Kudos for the brains that did all the machinery and the courageous balls that operates them. Good job guys.
"courageous balls". Can a ball be courageous?
@@sandgrownun66 to go where no man is willing to go? A testicle can certainly be courageous
Brains?? A flat hook, dangling from a crane, is the worst tool to remove rocks that are stuck in a poorly designed pit. The hook cannot even be turned around. What a waste of productivity.
@@zottek2 Hey you still gotta have lots of guts and nerve to try creating machinery of this size. Not to mention operate them, fix, install, uninstall, it is no easy task you dumb fool. That's why I said brains, it is also required and it works. What else you need?
Back in my day , we didn't have these high tech - new fangled rock crushing machines. We did all the work ourselves, and if you didn't work , you didn't eat. We didn't have any of them fancy shmancy hammers either. We used our fist and when our knuckles was all busted up and our bones was showing we used our heads and when we had so much blood in our eyes we could no longer see old man smithy ,the town drunk would lead us over to the new pile of rocks waiting to be smashed , and dog gone it, we liked it.
......and that's the way we liked it! 😁
Fred Flintstone is that you?
@@flathead8534 Look up
Grumpy old man, SNL, Dana Carvey
It's an old SNL character back when SNL was funny.
It was funny then,
.......and that's the way we liked it.
Did you also wore an onion on your belt?
How is it that something so boring can be so satisfying and relaxing?
Check out drainage videos. Hilarious.
It's like ASMR, but more masculine.
That chomping noise is money!
Me sit and watch this. From the kitchen come a voice. --You want tea maybe -- Me, yes,thank you -- then come the question,--what do you watch--me, nah too complicated to explain. hehehjehehehehehe
Que increible maquina mis respetos
Donde es ?
Все 25 минут не отрываясь, смотрел :)
Чудо-машина!
@@FlyTV1 а что это и зачем и куда это?
@@МаксимТабачинский-г3х перемалыватель грунта, видимо
I don't dare to imagine the nightmare if a man falls into this machine!
It's a bit like a scene from Indiana Jones and the Temple of doom!😱😱😱
Máquina top de extração de ferro
Creio que ouro também é retirado aí nesse monte terra...
👍👍👍
good video it is big than our gyratory crusher
Впечатляют размеры дробилки ! Из белаза как из совка в ведро, из белаза! Ни какой нибудь там камаз 20 кубовый. Интересно какая фракция на выходе?
My uncle and I ran the Gerry Shaft crew on a Schmidt P5000. Every three days we'd have to strip it down and recalibrate the Kimble. It was hard work but I do miss those days.
Watching this hook is SO FRUSTRATING! Nice video ❤
- Honey..let's go to bed...
- Can't. I'm watching: GYRATORY CONE CRUSHER, CRUSHING HARD IRON ORE
Thars a fire 🔥 in the belly the Beast!!!
It's like something out of one of my nightmares.
That hook is like the machines that you operate to get a prize!
11:00 that hook reminds me of myself, big, slow, and inefficient.
It’s cool to see the sparks when rocks hit the concrete 💥
We rebuild lots of crusher parts where I work. That piece that spans over the top of the cone is called a spider, and the cone is called the main shaft. The most worn-out spider I ever worked on was twenty feet across and had arms worn so thin that we were burning holes through it when we started welding on it to build it back up to oem size. We put thirteen 1000lb barrels of 1/8 inch diameter weld wire on it and probably 15-20 33lb spools of 1/16th wire on it, all by hand plus several hundred more pounds by machine to build up the bores and fits so that it could be re-machined to size.
Vídeo hipnotizante.
Amazing process of stone crushing
This basically is a giant version of the claw game!!
This would be the perfect job for me!
I have never seen this before wow😮
Impressive and terrifying!
Looks like the Great Pit of Carkoon, home of the almighty sarlac.
Master Blaster
@@BeeRich33 ？
@@supojfongnam1165 A film reference
That's impressive, very intelligent. human advancement rules 👏
I don't know this for certain but it most likely works like the vibration motor in your phone.
There's a shaft that goes from the top to the bottom, inside the pestle, and as it spins, it causes it to shake back and forth, grinding the ore.
I have so many questions like: what is the center cone made out of? How is it moving? And what is it's power source?
The pestle is most likely hardened steel. The motor is in the sphere at the top
I don't know this for certain but it most likely works like the vibration motor in your phone.
There's a shaft that goes from the top to the bottom, inside the pestle, and as it spins, it causes it to shake back and forth, grinding the ore.
@@TheKingsapostle Totally false, the top is only a bushing, motor is supplying the bell through a shaft from the side at the bottom.
Nice to see the Sarlacc has a roof over it's pit, and braces for it's teeth.
Is that what ate Bobba Fett.
Thanks for sharing 👍
Super.
True Grindcore!
Wow god bless
Адская кофемолка . 🙂
Famosa Gaiola, derrubando as horas produzidas do britador.
Is the iron instantly smelted after crushing? Cause I see something glowing down there.
The ore will be processed into pellets and then shipped by rail or boat to a steel mill for smelting into steel.
I thought that too but if you watch other videos they posted you learn its an orange light bulb. No fire.
I bet some of those rocks get in the right squeeze position between 2 other rocks they would come shooting straight up like popping a pimple.
Esta sorprendente.makina.destructora
Looking at the cut of the hopper as well as the amount or type of bulk material that is filled into the hopper, I have a very bad feeling about the thought that there could be gear damage in the grinder. I imagine the repair and its preparation to be extremely costly.
The built up material is to prevent wear on the metal hopper. The engineers figured out that it is better to wear out rock than to wear out metal bins and chutes. There are wear bars bolted or welded onto the walls but really the only time they are exposed is when the sides are cleaned out for maintenance. The only real wear is to the bell shaped mantle and the concave where it is narrowed down by the mantle and of course the spider that holds the top bearing. After being crushed to size it lands on another bed of built up rock and then overflows onto a conveyor belt.
What a piece of equipment.
What a great place to film your your final fight scene, atop the giant cone crusher.
That's eating everything. 🤩
色々な破砕機があるものですね、月面で建設資材を作る場合にも必要な機械ですね❤
I turned the playback speed up and it was fun to watch, like watching a fire in my fire pit with a beer.
PURE GENIUS 💯🇨🇦
So basically this is a very large and powerful blender or food chopper, but for rocks/ore?
Pestle
I don’t know why but I watched the whole thing…..like sitting at a campfire and staring at the flames…
That is some sci-fi madness!!
Seen something similar at a quarry plant at Roger's city,MI
The call of the crusher, once more brought me back here.
Chomp chomp! So satisfying.
More videos!!
Bigger rocks!!
Thnaks
How does that monster works, and what material is it made of. It gets hit by tons of rocks every time, and in the lower part there is like lava.
Just discovered this channel. It is hypnotising........................................
Watched this for close to 25 minutes only because I'm stressed & planning to start a small quarry plant.
👍👍
👍👍👍
You need a couple of air vibraters on the hopper to shake the the fines so they don't stick they use them in cement plants a lot
That machine is something from a star wars movie.
Cool Sarlacc effects, I see Disney's budget has increased significantly.
Пока всё спят- ресурсы Земли перерабатываются .
This looks alian !!!!
This looks like miniatures. My brain just can’t comprehend it
Hmmm yes iron smoothie
Máquina poderosa
We had to do this by hammer and chisel back in my day.
This thing is BAD ASS ! ! !
all in all, very clumsy
Is it possible to film on the underside of the crusher?
I like this video, hoy 11/28/2024 10.05 d ela noche viendo este hermoso video anteriormente lo había visto. y hoy lo repito
He's so hungry, listen to him munching hahaha
How about a video of the dump trucks being loaded at the quarry face, let’s see the shovel / excavator in action.
Watch iron ore mining video in the Playlist.
@@Fe2O3Fe3O4MiningProcessing 9:51 why they did not removed the boulder till next truck came? What they were waiting for, special invitation?
Спасибо всем за комментарии. Хоть мне и пришлось переводить, но благодаря вам я понял что это такое...
Хотя нет не понял))
Я понял, что там эксцентрик. А думал, что должно просто вращаться.
Но не понял, что же там все-таки внизу.
Плаавильня
Это двигатель инопланетного производства используемый людьми в совершенно не в тех целях как говорится на что фантазии хватило под то и адаптировали. И по земле подобных гигантов прошлого огромное множество.
@@АлексРазумов-ж7х двигатель на руде работает? Можно поподробнее?
Это почти-что большая кофемолка, только для минералов.
@@СергейСергей-р3р9п Нет двигатель сжигает руду и все что в него попадает работает скорее всего по принципу микроволновой печи а питается вероятнее эфиром или статическим электричеством либо другим источником которое зарыто глубоко, возможно реактор на гелии или частице радиоактивного растения которое растет и излучает радиацию которая с помощью ловушек собирается и генерируется в энергию.
Wow amazing machine
02:00 ничего себе Белаз навалил !!! 💪😀👍
Thanks for uploading!!! 💓
What in the Prometheus is that?
Смотреть можно бесконечно. Работа сирены что означает?
This Cone crusher is a really cool machine!😍 How big is it?
Like a cofee bean grinder. :)
Which do you think is better, the gyratory crushers or the 'jaw' style rock crushers ?
Holy fuxk!!!
In the Post-Empirial era, many Sarlacc have found work in heavy industries.
Terrifyingly fascinating.