Concrete Crisis: How We Saved a Floor Pour Gone Wrong!
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- เผยแพร่เมื่อ 30 เม.ย. 2024
- #EverythingAboutConcrete #MikeDayConcrete
Ever faced a concrete contractor's worst nightmare? Today, we did, and it was a heart-stopper. Just when we thought we had everything under control, our concrete supply ran dangerously low, leaving us inches away from disaster on a crucial house floor pour. In this gripping video, we take you on a rollercoaster ride of quick thinking, teamwork, and innovative solutions that saved the day. Witness the tension, the hustle, and the sheer willpower it took to turn a potential construction failure into a triumphant success. We'll share insider tips on how to manage your resources, react to unexpected challenges, and ensure your project stays on track, even when the odds are stacked against you. This isn't just a story about concrete; it's a testament to the resilience and creativity of those who work with it. So, grab your hard hats and join us on this unforgettable journey. Don't forget to hit like, share, and subscribe for more thrilling construction adventures. Your support fuels our passion and keeps the concrete flowing. Let's dive into the action!
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Mike , you’re a true professional when there’s a problem you address it with Calm and cool reasoning and come up with a solution…
The calm soothing piano interludes threw me because the vibe so contrary to the pace of pouring
The new type 1L Portland cement is causing headaches. Additional limestone added seems to be causing more separation issues especially if fly ash is added. Nice video!
We always ordered more mud after a rain. We would run way short when pouring big floors and big walls. If its like a 100 yard you would run way short when all 10 loads are a little short due to wet materials. We also noticed that certain company’s yield’s were on the light side even with dry materials. And you know how bad it sucks having to wait on a balance. It can sometimes really suck. Especially when you run short on a stamped job.
An amazing recovery and quick thinking. I love watching the professional's work. Have you ever poured a floor where you didn't even speak to each other it was all telepathy? Wicked good!
You and the boys make it look easy. 👍
Good to see the young fella hangin in there, slowly learning the ropes! Hang on to him, Mike, you know as well as I do, guys like him are few and far between! I worked with too many guys, all they wanted to know was, “When’s break? when’s payday? How long do we get for lunch?” AARRGGHH. Sickening! the Old Retired Laborer
I was a little nervous toward the end but it ended up being perfect! Great job!
We run a Jonel batch system at our plant. Depending on the plant and how serious the operation is where you get the mud, everything needs to be inspected consistently. There is no room for error when you’re trying to provide the best concrete for our customers. That being said it is possible that sand moisture probes haven’t been calibrated or we have to undergo weigh scales calibrations for our agg, cement and water scales 2x a year in order to ensure batch weights are accurate.
To answer why you’re getting rocky mud some days and good mud another, I would say the problem starts with contaminated materials or agg bins. We had a hole form in our con agg bin that would leak into our con sand. We caught it when we got a call from a customer stating that the mud was really rocky. Looking into the problem we found that hole where the material would run off our turn head chute against the wall of the bin. So I guess it is all about communication and having a good company who takes pride in providing the best concrete possible for their customers.
Good save! And good on you teaching the kid!
Mike, very lucky. Great crew!!
Good education on the moisture content!
Great save guys!
They are supposed to do cook outs to know the moistures before batching
Water/cement ratio - weird that the most important parameter in concrete is so hard to measure. Professor Tyler Ley has a solution with his Phoenix gadget - if interested: _Measuring w/cm in concrete with the Phoenix!_
Another nice job, by you and the crew. You bought a lot of water.
More great content Mike
Hats off to your great crew. They are good workers who know their stuff.
As a building inspector, the pour looked pristine. Just don't like the pouring over the standing water and under the foam? that should be pumped out. But over all, with the fiber mix, should be fine.
That’s tough work 💪🏼
Do you ever do insulation on the bottom as well as between the slab and the stem wall?
You're a good boss
Blimey there is some serious gaps/flex under that insulation towards the edge of the slab @7:40 that has to weaken the slab with a decent void underneath it.
Especially when that appears the garage floor entrance.
Well main thing is you got over the issue & didn't go into panic ranting mode.
Please pass me the concrete stretcher. Nice work Mike
Reinforcing mesh should not simply sit on the ground when used in concrete slabs. It needs to be placed in the middle or upper third of the slab to ensure it effectively strengthens the concrete. This placement is crucial because it allows the mesh to resist tensile forces that occur as the concrete sets and dries, preventing cracking and structural failures. Typically, supports are used to keep the mesh at the correct height during the concrete pour. Proper positioning of the mesh according to the specifications of the project ensures the structural integrity of the concrete.
Mike ask the batching plant to calibrate the moisture probes in the aggregate bins!
This may be the reason why mix is stoney some days?
Vibrator, Air content for the heating system?
What is the large void at the garage end? Seems you would eat up some extra concrete there.
Concrete professor Tyler Ley talks about aggregate moisture correction in his videos _Aggregate Moisture Corrections pt. 1_ and _Aggregate Moisture Corrections Pt2 - Example (with Excel Sheet)_
A lot of the same problems from spring to fall in wa. For gypcrete.
Gj fellas.
Hey! Saw you need a video editor, I’d love to edit for you!
All of that could have been eliminated with overhead screeds. they make hangers that clip onto the stakes so no nailing. Just slide tha screed down, a tamp person removes them as he goes.
Great crew but after 40 years of finishing concrete in the Arizona heat where you have 2-2.5 hours to getter done after that first rock hits the ground it’s just way different. We literally have to just haul ass every minute.
I am not a specialist in making concrete floors, so my comments may be wrong.
In my opinion, the people who poured the concrete did their job well, but I don't think that the others responsible for the effect of this work did it well.
As it was noticed, the concrete contained more water than it should, which means the quality of the concrete is poorer.
There is a reinforcing wire grid placed on the floor insulation and as you can see, it touches the insulation (there is no distance between them). In this case, the wire reinforcement will only be glued to the lower side of the concrete, and it should be "embedded" in the concrete at a certain height, therefore "spacers" should be placed under the wire grid so that the concrete flows under the reinforcement. In this version, this reinforcement is worthless and only increases the construction cost (time of laying the reinforcement and its purchase cost). In my opinion, the person laying the wire reinforcement should put spacers in the appropriate amount.
Currently, there are concretes with added glass fibers and in such cases metal reinforcement is apparently unnecessary.
There should be a small barrier between the floor and the walls (e.g. 2 thicknesses of felt) to prevent the concrete from cracking uncontrollably (concrete shrinks and cracks naturally, although the newest types of concrete, maybe, but I'm not sure, don't have this problem). After the concrete has dried (when it is sufficiently hard), the concrete is cut (about 1/3 of its depth) with a saw so that the cracks are in these cuts. Of course, these cuts are later filled with appropriate material. The distance between these cuts should be 4.5 m to 6 m (14 to 20 feet apart).
The concrete foundations we see in the video should also have space for cracks (if we want to have control over their sealing), but that's a different topic.
All objects emerging from concrete (pipes, manholes...) should be separated from the concrete with plastic foil so that they do not stick to the concrete. After the concrete dries, these gaps are glued using e.g. silicone to seal these places and prevent the passage of gases from the ground to the interior of the house (e.g. radon).
I wanted to try the cute method for years my old owner won’t hear of it. As for batching because of wet material it’s all calculated in thats there answer I still don’t believe it
red always looks angry
Reds always are ornery
You guys must not be all that busy if you're putting out a video from last July and we're in the middle of May. I was kidding, I know you guys are always busy.
A good puddler is worth there weight in gold , I've seen one guy pulling back and the guy beside him pushing up
keep 3 or 4 sacks on the trucks maybe.....
those AI descriptions are hilarious
When he’s screeding and he has extra concrete on the edge of the screed he can use his feet and pull the concrete inside, that way he doesn’t have to stop screeding. Unless is too much then yeah stop let the helper pull the concrete.
Surely it obvious the rain effects the weight and volume. The lorry can still only take a certain weight. Weather that’s water or material. Come on lol
cost 500.00 + concrete
I don't get it are you guys just hired finishers I watched a few of these and you guys never are doing forms?
They only do flat work. They don’t do the form work.
Truck driver had no idea what he was talking about. Typical. He would’ve been hosing it down around the corner to make his truck clean up easier. Classic move
Yeah over our way we usually put any shortcomings on the mixer driver. Because he knows what the sf of the job and how thick the slab is ect. Driver's also pay attention to the moisture in the sand lol. Call the batch guy and question him.
Is it at all possible to lower the volume of the clips with the laser level and the trucks reversing? I love binge watching your content but I constantly have to spring for the volume button like a maniac to not wake up my wife or disturb whoever is next to me
Are you trying to copy Victory with using the head camera and playing music when you’re screeding? You never used a head camera until Victory videos came out. Also, don’t stand right next to the damn concrete truck when you’re trying to talk to the camera. Can barely make out what you’re saying
Stop being a Karen
Is victory the only company/person who is allowed to use a go pro head cam?
As an Irishman I think yiz do good fuckin work,fair fuckin play to ye good oul grafters.
Almost nailed it today, everyone in the same colored shirt.