Join the Industrial Revolution!!! Gula Java 12, Gondang Baru, Central Java, Indonesia
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- เผยแพร่เมื่อ 29 ต.ค. 2016
- It doesn't get much better than this unless you are one of the workers, that is. Gondang Baru was the most antiquated of Java's many sugar mills and much of the equipment shown was 100 years old, particularly the larger stationary steam engines.
For another Java steam powered sugar mill with steam locomotives check out - • Sweet Spot - Olean Sug...
If you think these guys have it tough then check out this video of a steam hammer at work in Howrah, India: • Howrah Steam Hammer, W...
This was filmed around 2006 and after some years of suspended operation, I believe it was officially closed around 2016 and is officially a museum although I have no recent information.
For more technical information on the processes please visit www.internationalsteam.co.uk/...
For other videos of steam locomotives here please visit:
www.internationalsteam.co.uk/...
4000 pictures of 500 narrow gauge steam locomotives in nearly 50 sugar mills.
Sweet Dreams, Java Sugar Steam 1975 - 2010 please visit
www.internationalsteam.co.uk/...
![บุษบา - วงชานเมือง [LiveCoverVertion] Original : เมนทอล](http://i.ytimg.com/vi/Dm81sKcd9rs/mqdefault.jpg)
Most people don't know what it takes to get simple luxuries from the grocery store. Thanks for sharing.
AS A LIFETIME MECHANIC I AM TOTALLY ASTOUNDED!
I NEVER DREAMED THAT SUGAR PRODUCTION WAS THIS INVOLVED!! MUCH HARD LABOR!
I HAVE A MUCH BETTER APPRECIATION OF A BIT OF SUGAR IN MY COFFEE AND TEA!!
A SALUTE TO THE SUGAR WORKERS!👍👍👍👍
Ross, me too, mate. I would love to spend a few hours going round places like this. I would need a big notebook to record all the workplace health and safety violations!! I live in a sugar-producing area in Australia and I bet the workers would be astounded to see this.
It has been said here in usa that the 3 hardest work is 1. Sugar cane industries 2. Rice industry and last landscaping. Yes I've done all 3 and sugar does take the 1st place
Thanks against
My father worked in this factory in 1953 - 1958 as a bookkeeper. We lived inside the factory compound. In 1957 it was nationalized and changed the name to PG Gondang Baru (previously it was Suiker Fabrieke Gondang Winangun). Great Job Rob! Bring back my beautiful memories as a 10 years old boy living there.
I'm glad you found the video. This mil was made to last, when the earthquake struck the Yogya area in 2006, the mill was closed for a couple of days but only so the staff could effect essential repairs to their homes outside. The Administrator said that he wasn't at all worried as it had been built properly by the Dutch many years before.
It will have hardly changed since you knew it save that the Fulton Corliss engine used as the crusher had been replaced by a Stork drop valve engine.
Nice to see the interesting process of sugar making. First time I am seeing the sugar factory and without fast forwarding.Thank you and thanks to the factory’s management for filming such a fantastic experience.
Omg, it's a very complex process to get one spoon of sugars for our coffee. Salute to the technology and those people.
This is the most interesting TH-cam video ever. It is perfect as-is. Thank you for putting the effort into making it and sharing it with us.
These old mills are really quite WYSIWYG, for the most part you can follow the process with your eyes. However, what may not be apparent is the degree to which little is wasted and how marginal juices and syrups are recycled. The same is true for energy, the factory boilers burn bagasse and even the waste steam from the milling engines is used in the juice heaters. The flow diagrams for the process are like spaghetti.
how pure amazing this video was, wonderful shoot to this video Mr. Rob, thankyou so much. after the steams locomotives, i think this was the most another impressive antique stuffs i have ever seen. Cheers Rob, great works!
This is the best walk back into history I have ever seen!
Thanks for posting.
Damn...some of the date stamps on this machinery. 1899....running for 121 years! Nothing built today will ever run that long no matter how much maintenance you git it.
This is a well made video, no shaking and annoying music with it. You must had the permission of the plant manager or owner. Job well done. This old technology works so well, because it doesn’t run fast, but steady, hence it lasts a lot longer. Thanks for posting.👍👍
Naturally, but they did make a nominal charge for facilities even though it was being recorded for posterity. This is arguably the most interesting of Java's steam powered sugar mills but there were many more which we systematically recorded over a period of several years.
@@internationalsteam This is awesome,reminds me of the 70s when i was a production mechanic.You did a great job making this video
This. Was. Maid in PUERTO RICO. IN THE. 1960. I. WAS. 10 YEARS. OLD.
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Thanks for filming and sharing this piece of working history. We have very few working steam engines let alone a whole factory. I hope it's never replaced with a modern update.
Back when I was a kid, on weekends I used to watch movies on TV with my dad. When the whistle blew at 10 PM, it meant I had to hit the sack. Until now, the nearby sugar factory still blows its whistle, always reminding me of that memory.
Glad you left it long, awsome!
The best Video since a long Time, many Thanks
WOW! This is the best video (of its genre) on TH-cam. Bravo. Astounding photography and editing!
To watch the speed of the piston is truly astounding. The power this machine has is incredible. I could stand there all day or even a week being amazing how this thing works and operates.
Truly an excellent and very well made look into the making of sugar. Indeed, this is a mechanics/machinist/engineer's dream video!
And a workers nightmare...
This is a great video. The sounds of this factory can put me to sleep.😴 I'm so glad this steam equipment is still being used, this entire factory is a museum. I could watch videos just about the maintenance crew and machinists that keep this equipment going.
Redmi is the best
Wow, I enjoyed every second of this very well made documentary. It was like someone took a video camera back in time to see how this factory ran a century ago. I know it's old technology but what's wrong with that. A modern operation would put three quarters of these people out of work. I'm guessing you work your way up at this factory from shoveling limestone all the way up to relaxing in a chair turning a steam valve. I would have liked to see the molasses and brown sugar operation.
Very impressive presentation and the industrial history so evident - the early machinery was certainly made to last. Would never have thought such Ind Rev still operates economically not just museum. Many thanks.
I am surprised to see the mind blowing old machinery in mills house, boiler, power house and process house. The oldest types of locomotive engines working as today,s steam turbines. Different types of pumps & manual centrifugals are amazing , excellent informative video 👍👏
a brilliant piece of archival video of both the people and machines with good close up detail enough to satisfy the most avid enthusiast or astound the most casual of observers. even now as reference material its absolute gold. well done.
Thanks, as amateur industrial archaeologists, it was a privilege to be able to capture this while it was still working. Of course, it was just the #1 of many similar mills in Java at the time. Sadly, most of the 'best' have also closed down too.
It's 4:46 Am in California , still at work . I am watching this Docu to decompress. And I can still watch another 9 hours of this stuff. I wish it was longer and more detail. Thanks Rob
The factory started in 1860 but was then driven by water power. In the late 1800s it was converted to steam and also expanded greatly. Unfortunatley it was closed in 2017 and is today a museum.
Berarti mesin diesel yang pertama kali dibuat sudah ada di Indonesia sejak th,1800 di pabrik gula di pulau jawa, saya ST melanjut ke STM hingga tamat Th,1982. mesin diesel sudah modren,
Amazing !!! Thank you
The people who built up this factory must have felt incredible when it finally functioned completely.
It probably took years to work out all the bugs.
It's cool that they have a mill shop which presumably maintains and re-builds tools/machinery. I was thinking about the insane number of people it probably took to build all of that machinery, and the number of people required to run that factory today. Wikipedia says they burn the stalks and other parts of the plant used in the process as well as the molasses (which you see them pouring into the coal powder bricks in this video, which could be the reason they're still using steam. If they had to "upgrade" to all electric, they'd need to buy an insane amount of electric motors & maybe import more fuel which I assume isn't worth the cost given the old stuff works. There were several electric motors powering various machines shown in the video so maybe if something breaks they'll go with electric. It's crazy that they basically produce everything including electricity on-site, except for sugar cane, coal, and water. Would like to see all the smoke stacks & the area surrounding this place. 😅
@@MittyNuke1 They had a generator room so they made their own electricity using steam power.
I miss the atmosphere, their conversation and jokes. My grandfather was an administrator at this factory. My childhood has been here for several years
Wow - I bet you could tell a few stories.
masih di klaten mas
👍👏 salutes from Brasil.
Pop
Burning a mix of wood and bagasse (cane waste) in the boilers? And no wonder they can keep it all running, with that workshop. Thanks for sharing this!
Fantastic production, well done chaps. Saw a steam powered rum factory on the island of Grenada, Caribbean a few years ago, that too was running 1880's machinery, mostly built in Colchester, UK. Well Done.
amazing video tank you so much for uploding this video
incredible !!!!! , thank for this document.
This is on of the Most impressive Videos i ever See in mm life. This Video should be shown in technical Museums
Thorsten Müller why is it so impressive
@@billcoley8520 Only a Trump would ask such a question.
anml if you want to be impressed go watch the video WESTINGHOUSE then come back and apologize.
anml or the 1936 ford car assembly
@@billcoley8520 I've seen both of those films, and interesting they were too. What's to apologise about? Impressive things happen everywhere you know, not just in Trump-land.
Industrial revolution at it's best. What a great tribute to the men who made the machines and men who still operate them.
Great video I actually worked in a sugar as a apprentice electrical some of equipment would familiar so as the pans and the centrifugals
Really good video! Keep em comin.
Terima kasih telah mendokumentasikan...,video ini👍🏼👍🏼👍🏼
thank you for documenting the Gondang Sugar Factory In the past, my father worked at this factory, the industrial revolution and the Java war (Diponegoro War), my area was affected by forced cultivation to plant commodities that were selling in Europe, to fill the vacuum of Dutch cash which was almost exhausted due to war, With the existence of this factory, the Dutch East Indies (Indonesia) as the world's number 2 sugar producer at that time
,
Brother widodo now it makes sense
It history class many years ago we learnt about the Dutch west indies but never realized it was Indonesia. My wife is from west Sumatra
Wes kukut pabrike.dingo mosium
@@agungsaputro6783 inggih ms, sakniki kagem musium
@@wiwidwidodo4324 ya.mas aku yo wong klaten.cilikanku melu bp rembang tebu gowo pabrik ceper..yen ceper malah wes kukut suwe...
Fantastic machinery and video, thanks .
I am Brazilian and I have a service provider in the boiler business here in our country. We have to be rewarded for the safety of work. Every 10 people must have a technician to check them all automatically and seeing this person extracting from the experience I consider as erois
Really an old stuff machinery and all of it are really working and making goods. Very cool!
This is just incredible. Thank goodness you filmed it. Thank you for a superb document and putting it online.
Thanks, we did it all for pleasure and never imagined it would get this kind of reception or viewing figures. It's #1 for us but we have been to many others which are almost as good.
Excellent video - reminds me of the old sugar mills on the north coast of Natal in South Africa!
Hey don't you dare edit this down. It's bloody awesome. Thanks for going to the effort to share this with us.
Mi
Hii
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Just great vid, thx!
Must have been quite a task to ship and install all of that equipment back in the day.
Indeed. The development of mills like this followed immediately after the first railways in Java and most, like this one, had a short branch to the nearest station. As such, all components would have been of a size to fit within the railway's loading gauge and weight limits. Some of these branches survived quite late on into the 1970s and 1980s by which time they were used to bring in fertiliser etc and used for shipping out molasses. Here, they used a lovely old tram locomotive which is now preserved in the mill's grounds.
Amazing to see these machines still running like they have been since colonial times at least since over 100 years even more, not polished and shiny and only running on special shows but still doing their business since the day they were installed. Manufacturers like Stork Hengelo and Werkspoor in Holland for sure are long out of business but their products were built for eternity. Lentz valve mechanism on the crusher engine if I'm not mistaken.
inderdaad een fascinerend gebeuren. Hier ligt nog duidelijk een taak voor de Indonesische ARBO weggelegd.
@@dickvis Ja Dick; Laat ze het maar niet te weten komen, dan wordt de boel gelijk platgelegd! Er zal in de afgelopen 160 jaar best wel eens een "teentje gekneusd" zijn gezien de voorliefde van flip-flops ipv workboots met stalen neuzen en hier en daar zit natuurlijk ook nog wel een plukje asbest, maar deze plant is zo uniek omdat vrijwel alle apparatuur stoomgedreven en meer dan 100 jaar oud is, voor de verwerking van de rietsuiker stengels tot de eindproducten suiker en molasse (misschien ook nog cane spirit) daarbij worden de ketels gestookt met het restmateriaal "bagasse" Het zou op de wereldlijst van UNESCO geplaatst moeten zoals het Ir.Wouda gemaal in Lemmer en vele andere industriele relekwieen wereldwijd.
Stork bestaan nog overigens, ze hebben een flink groot gebouw in Hengelo staan (en daarachter een zeer mooi museum ;) )
Volgens mij specialiseren zij zich vandaag de dag in pompen.
@@brassandbricks7701 Stork is nu al een hele tijd Stork Wartisila.
υαλουργια 5⁷
Best videos I have ever seen
This is too cool. Loved it.
It would be good to get down the pub after a day sweltering in there, I used to work in the dye house at a textile mill so the conditions are very familiar to me.
Looks like the steam engines were built by Stork&Co. in Hengelo, Netherlands. This company still exists today!
The factory of this machine is now a museum. www.oyfo.nl/1711/techniekmuseum/geschiedenis-van-het-museum
Thanks - I wondered where that was.
In March 1873 the sailing barque “Boyne” was wrecked near the Lizzard in Cornwall, she had sailed from Java with 900 tons of sugar. Only four of the 19 crew survived.
Wow! I watched an American version of a sugar mill like this in Convent Louisiana, years ago. The Helvetia Mill long out of business. It was run on steam power generated by burning bagas in the boilers just the same as this plant. Nothing but the smoke stack left now!!!
Gile! Hanya di Indonesia. Mesin satu abad lebih masih buat bekerja. Videonya bagus! Thanks
Excellent,thanks from Canada.
Abom, would love this; he is an engineer/lathe type of person, and he loves old machinery - and - shapers!!! He is from Pensacola, Florida, in the USA.
Pin
TH-cam
Astounded by this.
Old machinery and self-sustaining power - literally done by the sun via the plants!!
I spotted not just older steam engines but also a lot of old ship pumps and units.
Some good old machines, the factories that made them are long gone...
It's interesting that this is a imperial set up with some twists.
Great to see when engineering was engineering and problem solving as it was then. And some progression.
Some seals and some bearings, a clean and repaint... Be like new. For another 140years...
Love to work in a place like this, pure Victorian HEAVEN ..!!
Of all the 'unskilled' labor i have ever done:
*bailing hay*
*Cutting and picking tobacco*
*grinding fiberglass boats, fully suited in a tyvek in the summer in south Florida*
*digging trench ditches for piping, and French drains*
Easily the most hard:
*cutting sugarcane in the Everglades in Florida*
tank you friend is this my country.. central java.. very nice videos..
Nice video 👍👍👍👍👍
There were many sugar mills like this in Taiwan long time ago, but most of them are closed now 😢
Yes, I did visit some a few years back but they had all been modernised before they closed.
THANKS FOR THE VIDEO !! ( SALUDOS FROM : THE BRONX NEW YORK)..
so old yet so useful !
Wonderful video, It's really amazing to see this much machinery all running together.
When about was this video taken, and do you know if this mill is still operating with this machinery?
The video was shot about 10 years ago. The last time I visited the mill in 2010 it was exactly the same - after which my personal circumstances changed. I have no reason to believe it has greatly changed since then although it is possible some of the smaller pumps have been replaced.
The most likely development will be that the mill will cease production and be declared a museum.
There is a continuing debate as there has been for as long as I can remember about the sugar industry in Java as to whether it is worth spending a lot of money to modernise it which will necessarily result in the loss of many jobs in mainly rural areas. Efficiency would come at very high price. What this film doesn't show is that sugar cultivation is largely unmechanised and also labour intensive.
Ah..seandainya anda merekam ini didampingi oleh petugas/pemandu pasti anda dapat menjelaskan proses dan apa yg mereka lakukan di video .. apapun video ini hebat !
abad ke 19 belanda sudah bisa membuat mesin se hebat ini. benar2 karya teknik yg brilian. bahkan sampe saat ini masih di pake.
sekarang sudah tidak mas, dulu sering di pakai, sekolah saya sebelah selatan Pabrik
Amazing happy to see sugar mill process use with steam engine old is gold 👌but workers they are not following PPE.
dont think they have much PPE in Java lol
This is what I really enjoy watching,the jewelry makers are off the Hook!!! Gorgeous ♠️
Man these old machines are still running after a century. Their machinist where trained like my dad was. Non computerised equipment all manual hands on work.
Amazing, thanks for the video!
A Mechanical symphony,great video
Wow, this is fantastic like a window into industry from 150 years ago. Those people work hard, our younger ones should see this to show what real work is, hot sweaty and tedious. Thank you for this.
Saya hanya memahami cerdasnya manusia yang membuatnya pada jamanya. Terimakasih sudah mendokumetasikan. ❤
what a fantastic video
I did some repair work at a sugar mill once, it was sticky everywhere and welding fumes smelled like caramel.
I work as maintenance in CNC machines and watching this video I thought how hard would be make a repair in a machine like these ones.
Did they use the stocks of the sugar cane for fuel to fire the boilers
@@harrybobb6927 Hey, a bit late but I jus saw your post. No, the sugar cane waste was sold to a company that used it to make paper with.
Very impressive!
Very interesting. thank you.
I got to say this keep steam power alive and least these guys can experience something very rewarding especially when the stocks of the sugar cane can be used a biofuels for firing the boilers after the byproducts of the sugar cane to make the sugar is squeezed out and processing is finished and made into candy or syrups for making cough drops and cold medicine but nice corless steam engines nice peaces of preserved history of art that should be kept alive and kept operating
A factory from the time when if you wanted to stay safe, it was something you thought about all the time...How exciting and challenging to have been an engineer involved in the design and building of those engine powered plants and factories...
Indeed, safety was your personal responsibility. The Chief Engineer of such a mill would have had to be a 'jack of all trades' and need skills in all the facets of 'engineering' and even more so once the equipment reached this age.
Fortunately, everything was built to last and maximising profits came second.
its like a living museum of work-life 100+ years ago.
We must pass this historical knowledge down the line, people nowadays dont know how the steam works changed the world
In the 1850s my ancestors were constructing sugar mills in Java with machinery built in Millwall, London.
I doubt any of that lasted until my visits but there was plenty of pre-1900 stuff around.
See www.internationalsteam.co.uk/mills/javaequip.htm
Walkers of London gets a mention...
There was a considerable British involvement early on, particularly the Etty family at Wonolangan, their large grave survives there.
See www.internationalsteam.co.uk/gulajava/index.htm and look for Wonolangan (Probolinggo) and Olean (Situbondo).
@@internationalsteam Thank you for the links - George Buchanan (1827-97) received a Gold Medal in the Paris Exhibition in 1878, his cousins Henry, Albert and Richard Robinson are also mentioned in Grace's Guide, they had many patents for improvements to sugar crushing machinery.
We cannot imagine the heat and noise involved. Life spans had to be shortened. No incentive to make the jobs less stressful as labor was undoubtable plentiful with labor costs being the lest of the owners concerns. How did they ever keep all those contraptions running. Everything there needed daily oiling and thousands of things always needed repair. I spent my life in manufacturing and this example is the most complicated manufacturing machine I have ever seen! Absolutely mind boggling!
Fantastic! Could watch for hours. How much modern equipment will still be working in 100+ years time?
the longer I watch this clip, I notice how relaxed things go compared to the rush in modern day factories, the quiet running of the steam engines with it's operators sitting relaxed turning a valve at times, that way they can reach the same age as the engines they operate! The only ones who look a bit stressed are the centrifuge operators, maybe because of the speed these are running?
Very very nice this work
Kudos to them for going through all that process to make sugar, we in America just have to push buttons, and some looking into, and the computers take over the work. But for them, it's make the steam for the steam engines, find the right amount of steam for the amount coming in, and just way to many other things for me to say!
The locomotives are now diesel, but probably they were originally Fireless, recharged from the mill's boilers.
Never fireless, but in the days when they had field railways, steam powered trains. Check these out:
th-cam.com/video/pMGreMvm66o/w-d-xo.html
th-cam.com/video/odIeh-L1OXg/w-d-xo.html
th-cam.com/video/6b38uu0AGhU/w-d-xo.html
th-cam.com/video/tDWL4x7_gLQ/w-d-xo.html
Thank you, for demonstrating, how sugar is processed, Great Britain, besides being an island, I boost development, industrial, of course, always in, its benefit. But it is to be admired, as development, new industries in every part of the world.
It is very easy to criticize, as a colonialist, but why not?, We, for each country, the progress and development, that Great Britain, achievement in its time?
This is absolutely amazing to see a complete century-or-more old steam-powered factory under power in the age of the internet. All those old Dutch engines running as if the previous hundred years never happened...
This needs to be preserved forever. Nothing else like it in the world, and never will be again. A treasure.
good, i like it! #wayank faithfully listening
It's a hard job, but, we are all addicted to it one way or another. Thank you for showing us just how much work was involved in making the sugar that many of us take for granted. After all of this, some workers may not even want to look at sugar at the end of the day. It looks like a 24/7 operation.
Gracias por compartir, espero que los trabajadores tengan buenas prestaciones. Maquinaria asombrosa que siga por otro siglo...y más
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Wery nice video 👍
Same kind of press we used to filter Tung nuts to get the oil out of the mash,same process.
and still, they work and work and work.. hat off to the people who can maintain these monsters!
Keep in mind the temp is about 90degrees F and the humidity is very close to the temperature.
Just keep the bearing and guide oil cups as well the piston lubricator topped up, occasionally tighten a leaking gland and these engines will run for ever! It's 50 years after the first moon landing and the first man walking on the moon passed away 7 years ago but these engines built 120 some even more years ago are still in running order.
jan visinnbser po
F
made in the netherlands
Long story, long process, more history and legendary....just sugar
Pretty cool
Meravigliosamente Incredibile!!! Bravo !!!