Solar Panel Manufacturing Process: 00:00 Introduction 01:40 Solar Cell Strings 03:16 Solar Panel Glass and EVA Film 03:55 Solar Cell Strings Placement on Panel 04:28 String Taping 04:48 String Soldering 05:14 RFID Tag and Brand Logo Placement 05:30 EVA Film and Backsheet Placement 06:28 Solar Panel Pre-Lamination EL Testing 07:04 Solar Panel Lamination 07:53 Solar Panel Trimming Post-Lamination 08:23 Solar Panel Visual Inspection 08:49 Solar Panel Framing 10:09 Solar Panel Junction Box 10:51 Solar Panel Cleaning 11:07 Sun Simulator Testing 11:48 Solar Panel Final EL Testing 12:25 Solar Panel Packaging
I must congratulate you and UTL Company. This is amazing. Till date we have seen many Solar Cell and Panel Factories in China which are fully automated. But this UTL Company with so many manual ways doing a great job. That is why I saw ur video till the end just to understand how these kind of precision jobs also can be done manually. Plus the way u explained is truly outstanding. ♥
I'm impressed by the thoroughness of the coverage and curious about how the presenter gained access to film inside the manufacturing plant. It's surprising that the manufacturers allowed the entire process to be captured on video. The process begins with the placement of an EVA sheet on toughened glass (TG). Imported solar cell boxes are visually inspected and loaded onto a magazine. The stringer machine then converts the cells into a string, which is soldered using the same machine. The solar cell string is placed on top of the TG and EVA sheet, taped, and visually inspected. The tapes secure the strings in place with the EVA panels. The string undergoes an EL test for defects, followed by lamination and cooling with air-cooled fans. Excess lamination is shredded, and the assembly undergoes manual visual inspection based on a checklist. Aluminum frames are fitted through a process called aluminum frame punching. Sun simulation tests and IV curve generation are conducted, and the junction box is sealed and fixed at the back. Finally, the panels are packed and dispatched.
Great Video. Very Informative and well made. I am trying to source mono solar cells and EVA encapsulation film, but have not found any positive leads. It would be really helpful if you could provide information about where to buy them. Thanks!
It seems a lot of manual work is involved in this manufacturing unit. Hammering the frame of panels may increase the risk of micro-cracks and should be avoided. I hope the R&D department will look for other ways to replace manual framing (hammering to keep the solar sheet intact within the frames).
Loved the details in the video, is there any way to know how much does it cost to setup a manufacturing plant like this but in a smaller scale? and how profitable is this business model? Thanks
@@SolarClap Sir, Hamko nahi pata aap solar fild me kaam karate ho to aap ko pata hoga, loom solar ke baare me full details video banao sir, mujhe loom solar ka 5kw ka setup purchase karana hai.
Dear Shushant this company is not doing strength test on solar panels. I have heard that a 200 kg weight is put on the solar panels to check it's strength. So please let me know about the truth.
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Lithium-ion Battery Manufacturing - th-cam.com/video/cMDCIu7FWas/w-d-xo.html
Lead Acid Battery Manufacturing - th-cam.com/video/bLNkLpba1ks/w-d-xo.html
This video is great example of how to make such videos. Proper video angles, each process covered, correctly explained and no background music noise ❤
Thanks a ton
Solar Panel Manufacturing Process:
00:00 Introduction
01:40 Solar Cell Strings
03:16 Solar Panel Glass and EVA Film
03:55 Solar Cell Strings Placement on Panel
04:28 String Taping
04:48 String Soldering
05:14 RFID Tag and Brand Logo Placement
05:30 EVA Film and Backsheet Placement
06:28 Solar Panel Pre-Lamination EL Testing
07:04 Solar Panel Lamination
07:53 Solar Panel Trimming Post-Lamination
08:23 Solar Panel Visual Inspection
08:49 Solar Panel Framing
10:09 Solar Panel Junction Box
10:51 Solar Panel Cleaning
11:07 Sun Simulator Testing
11:48 Solar Panel Final EL Testing
12:25 Solar Panel Packaging
सर आप बहुत ही अच्छा काम कर रहे हैं और ऐसे ऐसे ही वीडियो लाते रहिए और इंडिया कि सारे टेक कम्पनी में जाए और वीडियो बनाए
I must congratulate you and UTL Company. This is amazing. Till date we have seen many Solar Cell and Panel Factories in China which are fully automated. But this UTL Company with so many manual ways doing a great job. That is why I saw ur video till the end just to understand how these kind of precision jobs also can be done manually. Plus the way u explained is truly outstanding. ♥
Highly impressive video. Admiring your thorough knowledge on solar energy sector. God bless you bro
Thanks a ton
Best solar panels manufactured in India 🇮🇳.
nice video,thanks for sharing
BTW if anyone need encapsulate solution please let me know😊😊😊
Very good information about Solar panel manufacturing process.
Thank you 😊
I'm impressed by the thoroughness of the coverage and curious about how the presenter gained access to film inside the manufacturing plant. It's surprising that the manufacturers allowed the entire process to be captured on video. The process begins with the placement of an EVA sheet on toughened glass (TG). Imported solar cell boxes are visually inspected and loaded onto a magazine. The stringer machine then converts the cells into a string, which is soldered using the same machine. The solar cell string is placed on top of the TG and EVA sheet, taped, and visually inspected. The tapes secure the strings in place with the EVA panels. The string undergoes an EL test for defects, followed by lamination and cooling with air-cooled fans. Excess lamination is shredded, and the assembly undergoes manual visual inspection based on a checklist. Aluminum frames are fitted through a process called aluminum frame punching. Sun simulation tests and IV curve generation are conducted, and the junction box is sealed and fixed at the back. Finally, the panels are packed and dispatched.
UTL Solar Factory मे की इंडिया 💪💪💪🇮🇳🇮🇳🇮🇳
Very nice knowledge, Solar Panel God bless you bro
Thanks and welcome
Interesting video Good job Sir, thnks👍👍👍👍👍❤️❤️❤️❤️❤️
Most welcome
Impressive informative vidio explained in easy effective manner
Need an apreciation. Thanks. Keep it up
You are most welcome
pls aslo show video of waaree , goldi and adani
हमारे राजकीय नेते कभी ऐसा काम नही करते, जो आप कर रहे है 🙏
हमारी सरकार यदि सोलर एनर्जी पर ईमानदारी से काम करे तो 50% ईंधन कि बचत होगी
Thoda detailed explanation do bhai kese 50% endhan ki bachat hogi
Nirmala is taking 28% tax on battery, motors and solar panels
Wa Bhai
Very good i Love my Bharat
Happy to see utl solar making procces
Professional cameraman and video maker
Plz. Let me know that how the Junction box to solar cell connected
Bhut bdhiya video h
Thanks for explaining this whole process....very Well documented..
Glad it was helpful!
Awesome video, good quality of presentation, Subscribed
Thanks and welcome
बहुत ही सुन्दर
very nicely documented n crafted video
Thanks a lot 😊
Bai ye batao ke kitne ah ki battery PR kitne Watt ka solar panel lagaya jata h battery charger krne me liye
Good 👍 information bro thank you 😮❤ jai Hind
Jai Hind 🙏
Nice job, can u also make video on Solex energy Solar module plant ?
If they approach me, why not?
Bahut achha laga video sir ji
Thankyou dear sir 🙏
You're welcome 😊
Sir ye prosess jo AAP video me dikha rahe hai ki eva or bad seet ko lgane me men power ki jarurat hai lekin kai company me prosess mashine karti hai
Nice sharing 🙏
Thanks for liking
Thanks a lot bro
very informative video watching from pakistan
Hi sir how may it cost to open new solar manufacturing plant
very good video
bhai waree company ka tour video bnao
Mauka milega to jarur banayenge bhai 😊
Thanks sir
Very informative video. What will the weight of one panel as toughened glass is always heavy
Can you name the manufacturing process and costing to develop Same?
बहुत अच्छी विडियो है
great detailing ,impressive
Thank you very much!
Very useful video
Glad you liked it
very nice work bro.. keep it going !
Thank you so much 😀
Best UTL COMPANY
Very informative videos Bhai... U r work is outstanding
Thank you so much 😊
I am happy I working grew power jaipur
Great Video. Very Informative and well made.
I am trying to source mono solar cells and EVA encapsulation film, but have not found any positive leads. It would be really helpful if you could provide information about where to buy them. Thanks!
Total one plant manufacturing cost batao sir please.....
Hipot testing ke bare me please video share karen
It was excellent and informative
Thank you 😊
Very nice information.
Thanks for liking
Thank you so much 😊
solar panel ki manufacturing factory open karne me kitna investment lagega ?
Very good explanation
Thanks for liking
It seems a lot of manual work is involved in this manufacturing unit. Hammering the frame of panels may increase the risk of micro-cracks and should be avoided. I hope the R&D department will look for other ways to replace manual framing (hammering to keep the solar sheet intact within the frames).
thanks a lot for this amazing video :)
My pleasure!
Thank you Bhai for sharing this
You're welcome 😊
Sir can you send detail report on Solar manufacturing process
excellent
Thanks!
How many total machines are required for the total process?
Loved the details in the video, is there any way to know how much does it cost to setup a manufacturing plant like this but in a smaller scale? and how profitable is this business model? Thanks
Can we purchase direct from factory for our use ? How much banificial it may be?
How we may install in our farm house at Faridabad NCR
Its better to purchase from a distributor.
1kv system installation m Kitna kherch hoga
Good
Thanks
Can anyone please tell me in which process there is an application of silicone sealant?
Brother how much cost will have
To setup full machinary
very Informative
Glad you liked it
Nice Bro
Thanks for the visit
Best solar panel konsa hi
Gajab bhai
Come to swelect energy system
Elimizde çok hurda hücre var
Super Super video
Thank you
good information !
Glad you think so!
Are solar cells (silicon wafers) made in India too ?
Dammage solar pannel ka kya kare??? tufan ke karan ho gaya?
But still the cells are comming from China😢..
Adani has finally made Indias first ingot and solar cells.
Awesome vlog
Thank you 😊
Great video
How can buy alll manufactured equipment?
Ap ye btaye kisi be green Energy mai job kaise milega Site work not Manufacturing solar Panel
How is neosol technology for solar panels
This is not manufacturing it's called assembly. Every thing is imported how come it become manufacturing.
सोलर UTL मै वेकेन्सी हो तो भाई मुझे बताने की कृपा करे। धन्यवाद।
Isme kam sikhne ke liye kuchh hai to batayiye,,mere pas shop hai
hi, iam from Hyderabad if i want to become a distributor what i need to do
Bhai Loom solar ka manufacturing plant ka video banao.
Koi manufacturing plant nahi hai unka, OEM krwate hain
@@SolarClap Sir, Hamko nahi pata aap solar fild me kaam karate ho to aap ko pata hoga, loom solar ke baare me full details video banao sir, mujhe loom solar ka 5kw ka setup purchase karana hai.
great work MashAllah
Thanks for liking
Bahut bahut dhanyawad
Dear Shushant this company is not doing strength test on solar panels. I have heard that a 200 kg weight is put on the solar panels to check it's strength. So please let me know about the truth.
How much is the investment for such a factory? Please help
Bhai what is the valuation of this project
Best vdo
Price Kitna sir ? Kitna voltage generate hoyega.
Not good but quality improvement utl solar and extra requirement glass loder mechine and trimming mechine😊
Thanks bro
Welcome bro 😊
Solar panel ka business karna hai.koi jankari de sakta hai?
Hello sir mashine ke prise kirna hota hoga
Yaha par job kaise milega jarur bataye
So it's based on assembling.
That major part of Solar Panel is Solar Cell.
If you don't make it from scratch than you are not manufacturing it.
Unfortunately, no one makes solar cells in India. Every company imports it from China.