Home build CNC Motorcycle Stator ignition source coil winding machine

First run using my home self build CNC motorcycle stator ignition source coil winding machine here winding a Yamaha RD250/350LC stator low speed source coil.

[@kaspermarte]

If anyone wants to make a similar machine and has a 3d printer, you can convert it in to such a machine very fast. For the code just create a 3d object with the dimensions of your coil. The walls need to be so thin that the slicer creates just one path.Then you need to open the the gcode and insert it after it self, just drop the z-axis back down with every layer. So your printer can wind up and down. Saved me a lot of time, especally because i had to wind my coil twice : )

[@bbbikeshop8359]

Sounds like a good alternative use of a 3D printer. Nice one.

[@iandrowne5764]

That look's a great bit of kit Roger top job m8

[@bbbikeshop8359]

Cheers Ian, I looked at purchasing manual mechanical machines but were so expensive and very complicated to make one using cams, cranks and levers etc, I needed it simple, versatile, affordable and with minimal reciprocating weight.

[@stuartmorris4694]

Shit hot job Roger

[@brunoferreira729]

Hey there!!!Congratulation on your machine!!It is awsome! Can you share the machine project!! Or do you have any video showing it? Thank you

[@bbbikeshop8359]

Thank you, what would you like to know?

[@brunoferreira729]

@@bbbikeshop8359 Thanks for the reply... What would I like to know? I would like to know everything, I would like to be able to build such a machine for myself....can you help me? sending files, tutorials... Thanks @BB BikeShop.

[@bbbikeshop8359]

@@brunoferreira729 I have no files or build instructions, all I worked from was the type of motion I wanted and designed it in my head as I went along with the build, if you send an email to [e-mail] I can then send you more information and pictures.

[@lydwood]

Great innovation and use of mach3. It's 3 axis right?

[@bbbikeshop8359]

That's correct, X moves the width of coil, Y moves the length of coil and Z moves the whole stator up and down for the height of coil, each complete turn of the coil the z moves the thickness of the wire.

[@shibu123kumar]

@@bbbikeshop8359 What about the software and programming the system?

[@bbbikeshop8359]

@@shibu123kumar The software is Mach3, using a simple loop program with only about 30 lines of code, and for different coils that are wound only a few adjustments to the code are necessary, ie distance, travel, wire thickness etc.