Однозначно лайк за проделанную работу (кто не делал станки, тот не поймёт, как это сложно!)- всё круто, НО: - как станок показал себя в жёсткости, - отгибает ли при вибрации и ударах заготовки; - и сколько берёте десяток, или же за раз 1 миллиметр??? За ранее Вас благодарю! 🤙👍👍👍🤝
Однозначно лайк за проделанную работу (кто не делал станки, тот не поймёт, как это сложно!)- всё круто, НО: - как станок показал себя в жёсткости, - отгибает ли при вибрации и ударах заготовки; - и сколько берёте десяток, или же за раз 1 миллиметр??? За ранее Вас благодарю! 🤙👍👍👍🤝
Hi. I know this is an old video, and you might not read the new comments anymore. But I will try. How does the Z (vertical) axis lock while you are doing milling operations? Thank you in advance.
now we can make some kind of category for mastering skill; the lowest is trainee, the second is professional, the third is master, the final is entertainer. this young man is mechanical entertainer.
I forgot you made the lathe as well. This is absolutely amazing. Well-done mate. I think an electronic feed control would be a great addition to the mills features.
Jesus, does he live at a ship breaking yard? That much steel would cost more than a decent used mill where im at. Dont know about some of the decisions made on design, but good on em for getting it done! More than I could do.
He probably does spend more than it would cost him to buy one but it's probably nicer than what he can get for that money. Probably cost like 1200 in materials
@@leeknivekMaybe retail price but obviously he got used steel which is much cheaper. I can get that amount of steel for around $500 or less. I am building a milling machine and the steel tube I bought which is 3/8 thick 6x6 around 8 to 9 ft worth was less than $50 bucs.
Your idea and kind of performing the work are beyond expectations and truly amazing. At first, I thought you were making just a milling machine, but include the lathe as well. It's just incredible!!
Sure it would be useful, but i rather see him getting stronger rail system for that spindle head. You can see maybe mil or half a millimeter deflection on the head compared to work peace, so there is still lots of flex in the frame and i'm suspecting its on the head rails due so much leverage tool has with such long spindle head. Great drill press that can do some machining, but at the moment, proper milling machine it aint. I managed to get similar accuracy with cheap drill press and crossfeed table on aluminum and soon i'l try same with old proper drill press and same china crossfeed table on steel. I'm not saying this build is trash, just needs further development and is based on machinist tolerances as comparison. For average Joe this does fine for little home milling, but results wont be comparable to proper machinist finish or tolerances.
Hello friends. let us be grateful to our friend who posted this video sharing knowledge. It doesn't cost anything to like and make a simple comment. It is the least we can do in gratitude for his work. thank you!
Why? I dont ask for the video . Actually I waste time watching the video .I'll never build this thing even of I want it. Hahaha. Good video there your commen.
@@danielbuckner2167 there is a patreon link, well at least there is now, might not have been there when you commented. Under the 'about' tab on his channel.
this was clearly well planned. With a machine like this every step MUST be done in the right order otherwise you will literally never be able to get it aligned and straight and working properly. Nicely done
Tapered roller bearings for the spindle are a good choice. I hope you have good luck with the machine staying square. You may want to scrape the table flat in the future. And scales on the cranks are easy to add if you know the thread pitch of the lead screws.
You are very talented. This and the Lathe are great pieces of work. Now all you need are a couple of Stepper Motors, Drives and Mach 3 and you have the ultimate home made equipment.
You have so much talent, man!! To be able to make something this elaborate with just basic home shop tools and a home made Lathe is just mind blowing 🤯 Keep up the great content!!!
You are half right about the homemade part. Because some of the materials and tools that are used in the video are not easily accesible, or are not owned/acquired by vast majority of the families. This is absolutely how machine-making factories make milling machines for industry/small business uses. Anyway, yeah, goot content/videos, thanks for the sharing.
You need to getting paid, any resume you send to a employer should have this video attached to it. Manual machinist are a dying breed. The fact that you fabricated your own equipment is amazing. I've worked with a couple pretty good machinist but when it come to removing a cover on a lathe and making a repair they were clueless. You have the kind of talent that the world is in need of. Keep on keeping on!
Wow amazing! I like your style! You make cool stuff with very little tools and you reuse things a lot. I like to do that too! This is true craftmanship money can't buy!
You just have to watch in awe as these guys work, they are so professional. When I make things and I mean really simple things, I seem to spend all my time trying to rectify cockups! The other thing about making homemade machines is that in the UK anyway the raw materials are really expensive. I worked out that a cheap chinese drill, just to by the equivalent weight in steel would be more expensive than a whole new drill. This is unbelievably when you think of the manufacturing and other materials used, ie copper for the motor.
EXTREMELY impressive build; especially with limited resources. You didn't show it, (or maybe I missed it), but looks like you did a pretty good job with 'tramming' the head in too. EDIT: Yeah, I did see it, but it was at an earlier stage than I was expecting. Nice work though. What a HUGE machining world this has now opened up for you. Kudos. Regards Mark in the UK
Totally impressed! This would so compliment my 4' Southbend lathe. I have been looking for a milling machine this size for some time. You have brought me to the end of that search! Thank you so much for sharing your intelligence.
great job, nice piece of machinery. one suggestion, put a door latch slot ( the hole with slot that door chains have) on the collet adaptor, then it would make removal easy, even for changing tools in the collet, you can have a "tool assembly" station on the side(where all those extra holes are), making the storage/ changing of tools easy.
Absolutely amazing work...i was sceptic at first of how the machine's accuracy would be once finished but it looks like this baby runs better than most mills on my schools workshop....cant wait to see what other amazing things you will do with the combined power of the mill and lathe....truly enjoyed this video about to watch the rest you've made
It’s not actually too difficult to tram it in and get it to have repeatable accuracy, especially if you build in some adjustability. The real problem is once you start to get wear. In a machine built by a foundry, they don’t tend to use linear bearings or ways because you want to distribute that load over a wide area so everything wears relatively evenly. You also want to resist the tendency for the bed to want to lift up or push out with a heavy depth of cut. So machines built traditionally, have a dovetail shaped way, with a tapered gibb; the gibb being removable so it can be remade to account for wear over time, so the machine can be brought back into tolerance. You also send to see machines gravitate towards solid castings for a reason: to dampen vibrations, as well as making an overall rigid frame to resist the forces on it when machining. Repeated stress on plates after all, can work harden and crack, or a large enough force can cause a deformation on a built up system. So overall his machine will definitely work; but as it’s used, it will wear and go out of tolerance. To keep it in tolerance he’ll have to entirely replace the lede screw and linear bearings, and the taper bearing in the head ever so often to keep it in spec, and I suspect it will wear more quickly because those assemblies put a lot of load on a small area.
@@dutchr4zor They use, much, much bigger, and different linears ways designed for that spec. They also are protected by a skirt or dust protector to keep debris out that will cause wear. And they also have massive castings to keep those linear ways straight and parallel, which also can cause wear. But those machines are, at least nowadays, mostly CNC, and are not expected to be reconditioned every few years, or overhauled and rebuilt. The extraordinarily expensive current generation of machine tools, are much more disposable than their past counterparts.
@@comeradecoyote I agree but now he can use this machine while it's still within tolerance to create the dovetails and replace linear bearings! So the machine continues to build itself and increase rigidity. For dampening people recommend special epoxy resin mixes but to keep costs low perhaps sand would do for the short term? Also it's not a factory setting where the machine works constantly on 2 shifts. Probably at most several hours per week ... One question, why is the Gibb tapered not straight?
@@jackskalski3699 The thing about precision, is you need precise tools to make precise tools. The more runout you have the less repeatability you get. This affects everything from surface finish to being able to tolerance parts for friction fitting and interference assemblies. Also dovetails aren't something that can be added in after the fact. Their strength usually comes from being integral to the assembly, and having resistance to the shear force acting upwards, or to the pressure of applying the tool to the workpiece. If he wanted to make a dovetail machine, he'd need to remake entire assemblies from scratch. As for the reason for the taper, is pretty simple. As parts wear, they become loose. A wedge can be tightened regardless of wear, because its hording power is accomplished via friction. A wedge or taper gives greater surface area for that friction; and also is wear compensating, as it can be wedged tighter to compensate for slop introduced by wear.
Just to help you with your mill, I recommend that you modify the way you use your strap clamps to hold parts to the table. The step blocks should be used so that the strap clamp is either even or the strap-clamp-end is just higher than where the clamp touches the part. Also, the bolts/studs you use to hold the strap clamp down should be close to the part, not to the step-block-end or other material you place under the end of the clamp -- this gives better leverage to provide a superior clamping action. Now that I've just discovered this channel, I'll have to go back and watch some older videos!
Today I'm learning something. Real mechanical and industrial engeenering. This is a massive milling machine. It's really impressive. A very impressive work. ¡How many kilos of weight Man! Your work it's out of this World man. God bless your Hands, and give to You more wisdom, to share with us, all of Your Amazing and spectacular machines. Greetings from Guatemala The Land of Quetzal bird. God bless You.
Very impressive mate I also making a milling machine in my shop for a year and half And will finish within a couple of months The method of checking accuracy is so impressive I know that pain Congrats mate Your video now gonna boost me for my work Thank you
According to the background of your workshop it seems you do not come from a wealthy inviroment even more so a fully deserved WELL DONE. Nothing butt respect for you and the way you show us "youtubers" that with determination and patience you can create the most spectacular things. Please, keep up the nice projects and we will en enjoy watching them
I am always amazed by your ingenuity and hard work. This came out really well. My only concern is your exposed bearings. How are you going to keep them lubricated?
Finished watching… in AMAZEMENT! How accurate you've made it to be. I've only got one problem. I wish the frame was sturdier on the bottom part with the rollers. It seems like, with the vibration from cutting… the shaking while turning the wheels… etc… it might get out of alignment? I hope I'm wrong… and not afraid to be, as I wish you the best in your accomplishment! It's just a fascinating machine that you've built. I am genuinely happy for you. Thanks, again… for sharing.
Ever see the movie The Thing where the alien builds a space ship in a mine while nobody is paying attention? I used to think that was ridiculous until I saw this video.
So this is pretty cool. Out of all the home made machine videos I have watched, this certainly the most elegant in my mind with good structural design. However the headstock bearings seem to have been left open with no sealing. How does one keep lube in and dirt out?
Wonderful build. Two comments 1. Ingenious method to ensure the collet is perpendicular to the table. 2. The wheels on the bottom of the cart seem a bit light for 200+kg
Big props for the ingenuity and enthusiasm of this build, though the cost of all that steel these days would be a decent part of a s/h milling machine.
Amigo te has superado...Felicitaciones por ese excelente trabajo muy funcional y muy preciza la fresadora!! Ahora tendrias que ponerle motores en los carros o dejarla CNC..
Much better than using an angle grinder and hand drilling....no accuracy man, just basic eye-balling material removal. Which I hope works great for him. You either qualify this project as great or cringy, nothing in between. I choose great.
@@mihailfelixdumitresc i qualify this as a grate project. did not mean anithing bad about what your'r doing. just very curious about hommade machines actual accuracy
@@ruslanmerdeev1742 It's not my project; I am a viewer, like yourself. I know you meant well, no problem there. About accuracy: when you weld steel and have no stress relief, anything bellow 1 mm out-of-plane accuracy is well received. Over short distances (under 200 mm) one can expect even better than 0,5 mm, should great care be exercised. Actually when he face-milled the work, the finish surface showed some out-of-plane deviations, but not massive deviations. So, the problem is what to compare deviations to (what standard) : zero ? 0,025 mm / 300 m tolerance ? DIN 874/00 ? I believe the guy in the video did his best as per his available resources, therefore his project came out great. I am a machinist, I do scraping and I am mostly used to tolerances in the region of 0,015 mm /1000 mm; but I appreciate whatever precision as long as it has been done to full extent of the resources available . Cheers !
Pure genius! Don't pay attention to the people that are saying "oh you should do this or that"😂 We don't see them building a freaking mill from scratch so how are they gonna try and tell you how to do something😂😂👍👍👍👍👍👍
Lov to see young talant teaching us ole guys any thing is possible with a the mind set,,,totally enjoyed watching the complete build and in operation. Bear in TX.
Dude , I love reading comments of people who are amazed like myself ! To the guy who would do this or that different or who wants to calibrate his square or who can doubt his z axis accuracy, well these guys are some sorry turds. Who’s to say he isn’t perfectly plumb and 90 degrees accurate instinctively. People are amazing.
You're getting good at this making stuff lark!😉 Seriously though, that milling head is inspired. Amazing! Thankyou for sharing and all things to your elbow! 😁
It's really cool that you made this. Unfortunately, without commentary and documentation, I personally can't learn very much. But otherwise, great build 👍
Muy ingenioso! Aunque siendo honestos, por el tiempo y dinero invertido, se puede comprar un taladro fresador que en calidad es muy superior. La rigidez de el acero al carbón jamás será como la de la fundición, por lo que esta fresadora no puede tener la precisión de una construída en fundición. Bueno como ejercicio de fabricación, aunque malo como opción para una fresadora.
Nice work man! My only suggestion would be. Set the bearing in the headstock in a 1/4” more and buy some nice quality oil seals for it that fit the bearing od and the spindle id. That way it will. A. Keep the chips and swarf out and. B. It will let you fill the inside with oil.
I don't know your reasons for building it yourself but great job. I would like to see how much vibration, and chatter you get taking a full width cut in steel at 3mm depth with an aggressive feed rate though. I am curious how rigid those rails really are. Also how square it really ended up. Was there shimming of the rails after the welding to deal with shrinking and stress? When you cut a key with an endmill, you have to do the full depth in one pass without stopping and pull the bit out vertically. Otherwise you end up with an over sized slot and the driven object can spin just a little with changes in direction or sudden speed changes. That will cause the key, the shaft, or sheave to fail over time due to impact loading or just wear. If it is something the always turns the same direction it may not matter though. The reason for being over sized is the tool deflects due to the cutting forces on the side engaging the work. When you stop or change directions, the cutting forces are no longer there and the endmill flexes back to it's natural position digging into the wall of the slot. Then when you back it out it cuts down the side it was pushing away from making your slot oversized.
Witam z Polski super wykonane pomysłowo jestem ciekaw czy kolumna wrzeciona nie będzie hałasować ale ogólnie super i na dodatek wrzeciono na łożyskach stożkowych perfekt pozdrawiam o teraz wiem zalanie betonem to niweluje, jestem pod wrażeniem Pana pracy
@@Alexie3333 yes, yes they do, and the one which does that is expensive, too. But in that situation, buy used milling machine is a much more viable choice. Cheap linear rails and ball screws have nothing to do with either straight or precise, especially in the ball screw case. His homemade mill is a metal cutting machine that works in wood working precision region, which is no precision at all.
Simply beautiful, I mean the video is so well done that I could appreciate the intelligence that went into this, so well explained- without words! And I mean it was like art, just amazing to the eyes to see the progress and finally being used.
Este projeto é muito bom, pois quem conhece sabe que pequenas falhas são possível de acontecer, mais não desabonam ó projeto é muito bom é continuem fazendo é postando projetos deste Nível Meus Parabéns Deus ilumine sempre sua Mente.
It was amazing to watch you build this machine up from scratch - that is almost like a professional build. I said almost because there is no scaling, you will have to eye everything like at 32:00 with the facing tool it would be difficult to get even surface without a proper scale. Still one of the best build I've seen on YT, and your builds are getting, more and more crazy every time. I look forward to seeing you use this masterpiece in the future. Great job!!!
I think another problem is using ball screws... which requires very little force to move the axis. They work fine in CNC because the computer can lock any unused axis but in this build a way to lock the axis is missing. That would lead to bad finish and loose tolerance.
Hi Guys, You can check my Second Channel and help me reach 1000 subscribers.
Thank you and stay safe.
th-cam.com/video/9abSkLZ6Fio/w-d-xo.html
Однозначно лайк за проделанную работу (кто не делал станки, тот не поймёт, как это сложно!)- всё круто, НО:
- как станок показал себя в жёсткости, - отгибает ли при вибрации и ударах заготовки;
- и сколько берёте десяток, или же за раз 1 миллиметр???
За ранее Вас благодарю!
🤙👍👍👍🤝
Однозначно лайк за проделанную работу (кто не делал станки, тот не поймёт, как это сложно!)- всё круто, НО:
- как станок показал себя в жёсткости, - отгибает ли при вибрации и ударах заготовки;
- и сколько берёте десяток, или же за раз 1 миллиметр???
За ранее Вас благодарю!
🤙👍👍👍🤝
И можете скинуть ссылку на рельсовые каретки!!!?
Okey sir... Aku suka banget dengan ide creative ini..
Hi. I know this is an old video, and you might not read the new comments anymore. But I will try.
How does the Z (vertical) axis lock while you are doing milling operations? Thank you in advance.
now we can make some kind of category for mastering skill; the lowest is trainee, the second is professional, the third is master, the final is entertainer. this young man is mechanical entertainer.
I forgot you made the lathe as well. This is absolutely amazing. Well-done mate. I think an electronic feed control would be a great addition to the mills features.
If I didn’t see it I wouldn’t believe it. That thing is running like a dream. I love the counter weight.
Jesus, does he live at a ship breaking yard? That much steel would cost more than a decent used mill where im at. Dont know about some of the decisions made on design, but good on em for getting it done! More than I could do.
He probably does spend more than it would cost him to buy one but it's probably nicer than what he can get for that money. Probably cost like 1200 in materials
@@joeshmo9152 easily twice that, just the steel alone would be more than $1500, and then maybe another $1500 on that for the rest.
@@leeknivek It would depend on steel prices where he is at and if he is getting new or scrap steel.
@@leeknivekMaybe retail price but obviously he got used steel which is much cheaper. I can get that amount of steel for around $500 or less. I am building a milling machine and the steel tube I bought which is 3/8 thick 6x6 around 8 to 9 ft worth was less than $50 bucs.
@@leeknivek are you from the US ? prices are not that ridiculously inflated everywhere ;)
Your idea and kind of performing the work are beyond expectations and truly amazing. At first, I thought you were making just a milling machine, but include the lathe as well. It's just incredible!!
Attention DRO purveyors!! Someone send this kid a universal DRO system ASAP! Well done my man and a DRO would be well deserved👍🤓
And an angle grinder for those nasty welds!
He's already a pro maybe.. 😎
Sure it would be useful, but i rather see him getting stronger rail system for that spindle head. You can see maybe mil or half a millimeter deflection on the head compared to work peace, so there is still lots of flex in the frame and i'm suspecting its on the head rails due so much leverage tool has with such long spindle head. Great drill press that can do some machining, but at the moment, proper milling machine it aint. I managed to get similar accuracy with cheap drill press and crossfeed table on aluminum and soon i'l try same with old proper drill press and same china crossfeed table on steel. I'm not saying this build is trash, just needs further development and is based on machinist tolerances as comparison. For average Joe this does fine for little home milling, but results wont be comparable to proper machinist finish or tolerances.
Hello friends. let us be grateful to our friend who posted this video sharing knowledge. It doesn't cost anything to like and make a simple comment. It is the least we can do in gratitude for his work. thank you!
Seriously. There isnt even a patreon link!!!
Why? I dont ask for the video . Actually I waste time watching the video .I'll never build this thing even of I want it. Hahaha. Good video there your commen.
@@tachidatumoto6016 Engrish funny
@@danielbuckner2167 there is a patreon link, well at least there is now, might not have been there when you commented. Under the 'about' tab on his channel.
this was clearly well planned. With a machine like this every step MUST be done in the right order otherwise you will literally never be able to get it aligned and straight and working properly. Nicely done
For a young lad you are incredibly talented and determined.
Это просто " бомба " , шикарный результат. Даже не представляю сколько сил и времени ушло на этот шедевр. Огромное Вам спасибо за проделанную работу.
Now you can fabricate almost anything in your house. This is awesome! Great job 👏
That's one of the most impressive things I've seen someone build
Keanu Reeves dad: hold my beer
@@floridaman369 q1qq¹l0 8
Tapered roller bearings for the spindle are a good choice. I hope you have good luck with the machine staying square.
You may want to scrape the table flat in the future.
And scales on the cranks are easy to add if you know the thread pitch of the lead screws.
A few months of work??? That'd be like 12 years of work for me. Amazing job. Well done.
i've seen a lot of DIY machines being made, but i never though a milling machine would be one of them, congratulations
You are very talented. This and the Lathe are great pieces of work. Now all you need are a couple of Stepper Motors, Drives and Mach 3 and you have the ultimate home made equipment.
You have so much talent, man!! To be able to make something this elaborate with just basic home shop tools and a home made Lathe is just mind blowing 🤯 Keep up the great content!!!
You are half right about the homemade part. Because some of the materials and tools that are used in the video are not easily accesible, or are not owned/acquired by vast majority of the families.
This is absolutely how machine-making factories make milling machines for industry/small business uses.
Anyway, yeah, goot content/videos, thanks for the sharing.
You need to getting paid, any resume you send to a employer should have this video attached to it. Manual machinist are a dying breed. The fact that you fabricated your own equipment is amazing. I've worked with a couple pretty good machinist but when it come to removing a cover on a lathe and making a repair they were clueless. You have the kind of talent that the world is in need of. Keep on keeping on!
Wow amazing! I like your style! You make cool stuff with very little tools and you reuse things a lot. I like to do that too! This is true craftmanship money can't buy!
You just have to watch in awe as these guys work, they are so professional. When I make things and I mean really simple things, I seem to spend all my time trying to rectify cockups! The other thing about making homemade machines is that in the UK anyway the raw materials are really expensive. I worked out that a cheap chinese drill, just to by the equivalent weight in steel would be more expensive than a whole new drill. This is unbelievably when you think of the manufacturing and other materials used, ie copper for the motor.
I'm very impressed with what you've achieved here. Very well functional, and stable. Bravo
My Father and I, as Tinkerers and DIY guys are thoroughly impressed.
Завидую людям с конструкторским складом ума и настойчивостью в характере для достижения цели. Лежу на диване и любуюсь работой таких людей.
EXTREMELY impressive build; especially with limited resources. You didn't show it, (or maybe I missed it), but looks like you did a pretty good job with 'tramming' the head in too.
EDIT: Yeah, I did see it, but it was at an earlier stage than I was expecting. Nice work though.
What a HUGE machining world this has now opened up for you.
Kudos.
Regards Mark in the UK
That is a ton of resources,so many large steel pieces which cost a lot of money.
Totally impressed! This would so compliment my 4' Southbend lathe. I have been looking for a milling machine this size for some time. You have brought me to the end of that search! Thank you so much for sharing your intelligence.
great job, nice piece of machinery. one suggestion, put a door latch slot ( the hole with slot that door chains have) on the collet adaptor, then it would make removal easy, even for changing tools in the collet, you can have a "tool assembly" station on the side(where all those extra holes are), making the storage/ changing of tools easy.
There are no words that can describe who incredible talented you are!!!!!!
Absolutely amazing work...i was sceptic at first of how the machine's accuracy would be once finished but it looks like this baby runs better than most mills on my schools workshop....cant wait to see what other amazing things you will do with the combined power of the mill and lathe....truly enjoyed this video about to watch the rest you've made
It’s not actually too difficult to tram it in and get it to have repeatable accuracy, especially if you build in some adjustability. The real problem is once you start to get wear. In a machine built by a foundry, they don’t tend to use linear bearings or ways because you want to distribute that load over a wide area so everything wears relatively evenly. You also want to resist the tendency for the bed to want to lift up or push out with a heavy depth of cut. So machines built traditionally, have a dovetail shaped way, with a tapered gibb; the gibb being removable so it can be remade to account for wear over time, so the machine can be brought back into tolerance. You also send to see machines gravitate towards solid castings for a reason: to dampen vibrations, as well as making an overall rigid frame to resist the forces on it when machining. Repeated stress on plates after all, can work harden and crack, or a large enough force can cause a deformation on a built up system. So overall his machine will definitely work; but as it’s used, it will wear and go out of tolerance. To keep it in tolerance he’ll have to entirely replace the lede screw and linear bearings, and the taper bearing in the head ever so often to keep it in spec, and I suspect it will wear more quickly because those assemblies put a lot of load on a small area.
@@comeradecoyote The biggest industrial mills use linear ways (e.g. Hermle C40) so if the ways wear out they're just too small.
@@dutchr4zor They use, much, much bigger, and different linears ways designed for that spec. They also are protected by a skirt or dust protector to keep debris out that will cause wear. And they also have massive castings to keep those linear ways straight and parallel, which also can cause wear. But those machines are, at least nowadays, mostly CNC, and are not expected to be reconditioned every few years, or overhauled and rebuilt. The extraordinarily expensive current generation of machine tools, are much more disposable than their past counterparts.
@@comeradecoyote I agree but now he can use this machine while it's still within tolerance to create the dovetails and replace linear bearings! So the machine continues to build itself and increase rigidity. For dampening people recommend special epoxy resin mixes but to keep costs low perhaps sand would do for the short term?
Also it's not a factory setting where the machine works constantly on 2 shifts. Probably at most several hours per week ...
One question, why is the Gibb tapered not straight?
@@jackskalski3699 The thing about precision, is you need precise tools to make precise tools. The more runout you have the less repeatability you get. This affects everything from surface finish to being able to tolerance parts for friction fitting and interference assemblies. Also dovetails aren't something that can be added in after the fact. Their strength usually comes from being integral to the assembly, and having resistance to the shear force acting upwards, or to the pressure of applying the tool to the workpiece. If he wanted to make a dovetail machine, he'd need to remake entire assemblies from scratch. As for the reason for the taper, is pretty simple. As parts wear, they become loose. A wedge can be tightened regardless of wear, because its hording power is accomplished via friction. A wedge or taper gives greater surface area for that friction; and also is wear compensating, as it can be wedged tighter to compensate for slop introduced by wear.
It hurts my head to think how smart this guy is.
Just to help you with your mill, I recommend that you modify the way you use your strap clamps to hold parts to the table. The step blocks should be used so that the strap clamp is either even or the strap-clamp-end is just higher than where the clamp touches the part. Also, the bolts/studs you use to hold the strap clamp down should be close to the part, not to the step-block-end or other material you place under the end of the clamp -- this gives better leverage to provide a superior clamping action.
Now that I've just discovered this channel, I'll have to go back and watch some older videos!
Pambihira ka talaga lodi.. nakakatulog ka pa ba sa dami ng tumatakbo sa isip mo? Lupet...
Nice Work! Maybe you can mill flat the machines own table for extra precision.
the amount of planning , and the setups , this was not your first rodeo.. excellent work
This is extremely impressive. Extremely Impressive.
This fellow is genius, can make and devise anything in the world. He must be helped by his government to develop his country. Keep it up bro....
Excelente projeto, execução precisa. Parabéns. Congratulações do Brasil.
Today I'm learning something. Real mechanical and industrial engeenering. This is a massive milling machine. It's really impressive. A very impressive work. ¡How many kilos of weight Man! Your work it's out of this World man. God bless your Hands, and give to You more wisdom, to share with us, all of Your Amazing and spectacular machines. Greetings from Guatemala The Land of Quetzal bird. God bless You.
Você está de parabéns, sua máquina ficou excelente, sensacional.
物作りが楽しくて送ってしまいました。
全部の部品作る事が凄いですね！。
自分は旋盤を何台も持っていますが、フライス盤は持っていません。
この動画を見ていたら、自分も自作したくなりました。
時間がかかりますが作ろうと思います‼️。
Tô impressionado com sua capacidade! Parabéns.
Great, I have started making mini lathes after watching your video
Very impressive mate I also making a milling machine in my shop for a year and half And will finish within a couple of months The method of checking accuracy is so impressive I know that pain Congrats mate Your video now gonna boost me for my work Thank you
I'd love to see a video of you showing off your homemade milling machine complete.
According to the background of your workshop it seems you do not come from a wealthy inviroment even more so a fully deserved WELL DONE. Nothing butt respect for you and the way you show us "youtubers" that with determination and patience you can create the most spectacular things. Please, keep up the nice projects and we will en enjoy watching them
Someone please send him a guard for the angled grinder. We want to keep seeing him making stuff.
Making a milling machine without a milling machine is big entrepreneurial skill
I am always amazed by your ingenuity and hard work. This came out really well.
My only concern is your exposed bearings. How are you going to keep them lubricated?
Cutting oil?
Finished watching… in AMAZEMENT!
How accurate you've made it to be.
I've only got one problem.
I wish the frame was sturdier on the bottom part with the rollers.
It seems like, with the vibration from cutting… the shaking while turning the wheels… etc… it might get out of alignment?
I hope I'm wrong… and not afraid to be, as I wish you the best in your accomplishment!
It's just a fascinating machine that you've built. I am genuinely happy for you.
Thanks, again… for sharing.
So amazing! Can’t wait to see what kinds of things you’re going to make with this beauty!
😅😯 de bastante muito
•••••••••🧓😭😢
Kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkķkkkkkķkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkklkkkkkkk
Would you be able to upgrade to a motorized sled system. No idea myself on machining. Just impressed beyond words. Simply amazing.
Отличная работа.. Лайк однозначно. Удачи вам.
Круто. Столько сварки, сверления, резки болгаркой, да вообще дохрена металлообработки, а рез-тат ... Ну в общем все на видео видно! Всем ТМС привет)))
This guy will make home made space ship one day.
Ever see the movie The Thing where the alien builds a space ship in a mine while nobody is paying attention? I used to think that was ridiculous until I saw this video.
For real🤣
In the end of the world, Jugment day... 🤣🤣🤣🤣
Completely agree.
I hope become true 😀😀👍
So this is pretty cool. Out of all the home made machine videos I have watched, this certainly the most elegant in my mind with good structural design. However the headstock bearings seem to have been left open with no sealing. How does one keep lube in and dirt out?
Wonderful build. Two comments
1. Ingenious method to ensure the collet is perpendicular to the table.
2. The wheels on the bottom of the cart seem a bit light for 200+kg
Outstanding work! 👌🏼 I will assume that you came back and packed all the bearings and greased everything accordingly
Your ingenuity is out of this world!
Что можно сказать , ты просто мастер, молодец!
Big props for the ingenuity and enthusiasm of this build, though the cost of all that steel these days would be a decent part of a s/h milling machine.
Serviço de primeira ,perfeito 🇧🇷
Amigo te has superado...Felicitaciones por ese excelente trabajo muy funcional y muy preciza la fresadora!! Ahora tendrias que ponerle motores en los carros o dejarla CNC..
very interesting to see what accuracy you will get in the end of this project
Much better than using an angle grinder and hand drilling....no accuracy man, just basic eye-balling material removal. Which I hope works great for him. You either qualify this project as great or cringy, nothing in between. I choose great.
@@mihailfelixdumitresc i qualify this as a grate project. did not mean anithing bad about what your'r doing. just very curious about hommade machines actual accuracy
@@ruslanmerdeev1742 It's not my project; I am a viewer, like yourself. I know you meant well, no problem there. About accuracy: when you weld steel and have no stress relief, anything bellow 1 mm out-of-plane accuracy is well received. Over short distances (under 200 mm) one can expect even better than 0,5 mm, should great care be exercised. Actually when he face-milled the work, the finish surface showed some out-of-plane deviations, but not massive deviations. So, the problem is what to compare deviations to (what standard) : zero ? 0,025 mm / 300 m tolerance ? DIN 874/00 ? I believe the guy in the video did his best as per his available resources, therefore his project came out great. I am a machinist, I do scraping and I am mostly used to tolerances in the region of 0,015 mm /1000 mm; but I appreciate whatever precision as long as it has been done to full extent of the resources available . Cheers !
@@mihailfelixdumitresc thanks for your answer. glad to see western people still scraping in 21 sentury
@@ruslanmerdeev1742 No Western person here; Eastern European.
Pure genius! Don't pay attention to the people that are saying "oh you should do this or that"😂 We don't see them building a freaking mill from scratch so how are they gonna try and tell you how to do something😂😂👍👍👍👍👍👍
Parabéns amigo, estava ansioso esperando esse vídeo 👏👏👏, acompanho você aqui do Brasil 🇧🇷🇧🇷🇧🇷🇧🇷
Eramos 2 meu amigo
@@edsonalves5952 vai fazer uma amigo?
@@15do82 to bem tentado a fazer
Fiz uma furadeira e coloquei um câmbio de moto , vou tentar fazer uma dessa , vai Brasil 🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷
Legal amigo, compartilha com a gente
Lov to see young talant teaching us ole guys any thing is possible with a the mind set,,,totally enjoyed watching the complete build and in operation. Bear in TX.
Awesome build. You make it look easy man. Thanks for taking the time to bring us along! So cool.
Dude , I love reading comments of people who are amazed like myself ! To the guy who would do this or that different or who wants to calibrate his square or who can doubt his z axis accuracy, well these guys are some sorry turds. Who’s to say he isn’t perfectly plumb and 90 degrees accurate instinctively. People are amazing.
You're getting good at this making stuff lark!😉
Seriously though, that milling head is inspired. Amazing!
Thankyou for sharing and all things to your elbow! 😁
Man ! goes to show, if you want something bad enough. Great craftsmanship.
Love this video, it is always interesting to see something made from scratch. You are very talented.
It's really cool that you made this. Unfortunately, without commentary and documentation, I personally can't learn very much. But otherwise, great build 👍
Станок против физики ,логики ,металлургии и сопромата ,но лучше чем вручную.
Супер точности там нет, и даже виден расколбас в некоторых моментах, но лучше чем в ручную. Факт.
You put lot of effort in this project. Respect.
Great work, very impressive as always
Outstanding work guys. I hope TH-cam pays you well for all that hard work. It's well deserved.
Muy ingenioso! Aunque siendo honestos, por el tiempo y dinero invertido, se puede comprar un taladro fresador que en calidad es muy superior. La rigidez de el acero al carbón jamás será como la de la fundición, por lo que esta fresadora no puede tener la precisión de una construída en fundición.
Bueno como ejercicio de fabricación, aunque malo como opción para una fresadora.
Nice work man! My only suggestion would be. Set the bearing in the headstock in a 1/4” more and buy some nice quality oil seals for it that fit the bearing od and the spindle id. That way it will. A. Keep the chips and swarf out and. B. It will let you fill the inside with oil.
I don't know your reasons for building it yourself but great job.
I would like to see how much vibration, and chatter you get taking a full width cut in steel at 3mm depth with an aggressive feed rate though. I am curious how rigid those rails really are. Also how square it really ended up. Was there shimming of the rails after the welding to deal with shrinking and stress?
When you cut a key with an endmill, you have to do the full depth in one pass without stopping and pull the bit out vertically. Otherwise you end up with an over sized slot and the driven object can spin just a little with changes in direction or sudden speed changes. That will cause the key, the shaft, or sheave to fail over time due to impact loading or just wear. If it is something the always turns the same direction it may not matter though.
The reason for being over sized is the tool deflects due to the cutting forces on the side engaging the work. When you stop or change directions, the cutting forces are no longer there and the endmill flexes back to it's natural position digging into the wall of the slot. Then when you back it out it cuts down the side it was pushing away from making your slot oversized.
mill outside of USA cost a fortune
Excuse me, I like watching your video. greetings from Indonesia🙏🙏🇮🇩🇮🇩
I hope he still has time to post videos once he is finished with his engineering degree.
Witam z Polski super wykonane pomysłowo jestem ciekaw czy kolumna wrzeciona nie będzie hałasować ale ogólnie super i na dodatek wrzeciono na łożyskach stożkowych perfekt pozdrawiam o teraz wiem zalanie betonem to niweluje, jestem pod wrażeniem Pana pracy
Dude just made a whole milling machine with a stick welder and a box of steel
And hundreds of bolts 😁😁
Excellent skills!!
The razor scribe is a brilliant tip I figured out a while ago working as a boilermaker.
The only thing I don't agree is that much contaminants flying to the linear guides and screws... In a long term that'll have a cost.
Honestly better than I expected. I imagine the x and y axis could use some weight and stiffening.
Top amigo
Olha ele ai kkkk
Nothing can be better than standard cast iron dovetail slide.
The cost of everything is probably more than a brand new one. Anyway nice video
I think a brand new doesn't have lineair rail and ball screw and solid steel like this homemade mill!
@@Alexie3333 yes, yes they do, and the one which does that is expensive, too. But in that situation, buy used milling machine is a much more viable choice. Cheap linear rails and ball screws have nothing to do with either straight or precise, especially in the ball screw case. His homemade mill is a metal cutting machine that works in wood working precision region, which is no precision at all.
@@laiquocbao2565 What did you built lately?
@@nonconformist4802 not really understand what you mean under that question, lol. But anw, nothing really
Simply beautiful, I mean the video is so well done that I could appreciate the intelligence that went into this, so well explained- without words! And I mean it was like art, just amazing to the eyes to see the progress and finally being used.
galing bro! ilang months ginuhol mo dito?
Thanks you bro,
Halos 4months kaya natagalan
Proudly Pinoy kabayan keep it up..Ang lupit mo
Kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
@@letslearnsomething30 Lagyan mo na lang ng CNC controller.. Congrats! Si Sek baka gumawa na rin nyan ha ha!
Galing!
Someday isa ka sa mayayamang manufucturer ng bansa o mundo.
to our friend who posted this video sharing knowledge.....thank you very,very impressive!
I cringed when I saw the cement drop straight into the bearing at the back, might as well replace that bearing then and there.
The bearing is inside the horizontal beam
We need more people like you in the world.
30:59 Look at that movement that will destroy any quality milling. That structure needs a lot of reinforcement.
Yeah - a bit rough
Sweet..you can ship it to me for Christmas..lol..great skill sets..heck of a machinist..
Este projeto é muito bom, pois quem conhece sabe que pequenas falhas são possível de acontecer, mais não desabonam ó projeto é muito bom é continuem fazendo é postando projetos deste Nível Meus Parabéns Deus ilumine sempre sua Mente.
Sana meron ako nyan! Galing tlaga.
It was amazing to watch you build this machine up from scratch - that is almost like a professional build. I said almost because there is no scaling, you will have to eye everything like at 32:00 with the facing tool it would be difficult to get even surface without a proper scale. Still one of the best build I've seen on YT, and your builds are getting, more and more crazy every time. I look forward to seeing you use this masterpiece in the future. Great job!!!
I think another problem is using ball screws... which requires very little force to move the axis. They work fine in CNC because the computer can lock any unused axis but in this build a way to lock the axis is missing. That would lead to bad finish and loose tolerance.
The thing that you did with the large squares was a feat all on it's own! (8:00 or so)
Great job, all around, though!
Thank you, for sharing!
Muito talentoso 🥰 aí tem que chunbar no concreto eu falo a sustentação da mesa para não dar trepidação na agulha da máquina 😉 daquela trepidação