Truck Drop Spindle Broken Repairs Obtaining and Manufacturing Precision Engineering Perfection
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- เผยแพร่เมื่อ 19 ก.ย. 2024
- Truck Drop Spindle Broken Repairs Obtaining and Manufacturing Precision Engineering Perfection
#truk #drop #spindle #broken #repairs ##manufacturing #precision #engineering #perfection
Отвалится колесо вместе с этим го венным ремонтом и улетит водила куда-нибудь в ущелье!
All the heat cycles from the welding have compromised any original heat treatment. The overall strength is likely to be less than half the original strength. I give it two weeks.
I wouldn't drive with that shit. lol but hey when you got to do what you got to do, I guess make it work.
Heat treatment is not a rocket science for these people. These repairs must have gone through such procedures.
it's a truck spindle...it is not "heat treated"... this is a textbook wide root weld... welding was literally invented for this purpose
Они эту процедуру не первый раз выполняет и не последний раз
And of course loading the vehicle 5x over it's designed capacity has nothing to do with the breakage.....🙄
If truckwill be overloaded again, the spindle will break in the very same section. Any welding is weaker than the two steel compositions, it is a superior quality steel for the spindle production. Conclusion: it will break again soon in the same section.
Wrong. It will break on one side of the weld or the other. As they are different hardness metals the weld in this case is softer and a bit more flexible. It will be put on an overloaded truck and it will break. But most likely on the outboard side of the weld. Also never mind repairing the beat up threads on the end of the spindle. Nothing to see there at all
@@martinswiney2192 makes for a great youtube video... :)
if you actually weld you'd know that the weld will be stronger than the base... only an overload will break this repair which is apart of their culture... the repair is proper... the client will still choose to overload it
@@LexusGX460-OFF-ROAD A welding never breaks. Metal breaks near the welding,, în the thermal influenced metalic zone.
Sorry, but you are sooo wrong. The weld is stronger than the adjacent metal..😏
I have great respect for these hardworking people You can repair almost anything, but not this part that concerns traffic safety. You put people's lives in danger.
In that culture, none of that matters.
5рваав. Ааа а рр🎉😅 5:52 5:53
at least its not jb weld, but yea that thing F@$5all strength
@@WardDorrityqqqjX😊
well if it was heat treated and annealed after the fact it might hold up.. but man im not so sure i would ever trust it ...looks like a steering knuckle too.. poor nations got ta do what they need to.. maybe all our bombing the entire middle east was not so smart
I’d really like to if and how long that spindle holds up for. Regardless of this or that you definitely have to give the man some credit for trying to repair it for what he has to work with. Quite impressive honestly.
still going in 2023 august.
je cpmprend votre point de vue mes j`espéré que vous n`acheter aucune pièce de rechange qui vien de la chine
Death trap what a waste of time
Fantastically resourceful and skilled repair. The one thing that always worries me when welding takes place in the lathe is where is the earth clamp? If it's just placed on the bed either all or some of the current will be passing through the headstock bearings which will drastically shorten their working life and accuracy.
The bearings will arc and be destroyed. They dont care. They have been told many times and refuse to learn.
You call it resourceful repair and worry about lathe bearings? Good joke 😅
Thanks for the info
Bonjour heureusement vos camions de roule pas @ 100km/h mais le dépannage a peut de frais vous connaissez dans votre pays
exactly
This would probably snap right off after about 20 feet down the road. This is a drop forged and machined part that has the grain structure aligned during the forging process, It has lost all of its integrity by being snapped and welded.
Please adjust the speed govenor to no more than 3mph! Crazy repair of a super critical component. Looks good though!
Мыши плакали,но продолжали крызти кактус .
This is some of the best induatrial comedy I've seen in a while.
For material experts ; its not question about if this part conforms to OEM specification or not. Parts are expensive and the lead time maybe very extensive means loss of business. The idea is to get the truck back on the road earing money 💰. The skills demonstrated are commendable
If the original forged part broke there is no way a hacked up repair like this going to , especially the way they overload their vehicles..
The way you have written this means that the repair is going to last and not break.
it's not a hacked repair... it's a textbook open root weld with a post and then machined. Welders do this every day worldwide. Alaskan pipeline was joined/repaired the same way. Overloading is not the responsibility of the machinist
Yet it's done all the time and lasts. They wouldn't keep doing it if it didn't last. The welded area is probably stronger than original if they used the right rods.
@@LexusGX460-OFF-ROAD Western "mechanics" get bent out of shape if it's not always new parts going in. Repair has become sacrilege to most. It's rather odd considering we used to do it too before everything became unservicable junk.
@@okgroomer1966 sad part is,that it is probably better than some of the new parts coming in from China.....lol
Looks cool and would make a great wall hanger for ''see what I can fix'' but no way this thing lasts more then a few bumps in the road.
If their repairs only lasted until after a few bumps in the road, do you think they would still be in businenss?
Eu já fiz esse tipo de serviço,só que no meu caso eu fiz outro eixo por completo furei a manga de eixo até atravessar e solda por trás.
E o que eu faria seguindo este princípio !👏👏👏👏
Esa es la MEJOR manera Asi lo hago yo y es la manera que aguanta
Incredible machine work but i wouldn't trust it after. If a forged casting broke how good do you think a repair would be after? This part can cause death with a wheel falling off
it's a technique that is just good enough to repair a donkey cart, you don't replace a part that is originally a forged part with welding in addition to arc welding with all the inclusions. It's simply dangerous I pity the driver of the truck no wonder there are many who leave their skin there.
Well in the real world you're just wrong. This is how every truck is worked on over there and they miraculously work when they're done.
this is surely why there are a lot of deaths on your roads and one wonders why the engineers designed such parts if it was not for safety. I am a mechanic and I would never dare to do a job like this and risk the lives of the drivers. I can see what difficulties they find themselves in on the road. They have all my esteem and I say bravo to them.@@okgroomer1966
Получилось красиво.
Все в размер, сотка в сотку.
Цапфа отливается и остывает в форме, затем ее обрабатывают. Это монолит.
И если этот монолит сломался, то восстановленная сваркой цапфа не внушает никакого доверия. В самом нагруженном на излом месте появились внутренние напряжения, а возможно и пузыри.
Не надо забывать и про то, что там, в Пакистане и Индии транспорт работает с перегрузом... Это традиция такая, пошло это с вьючных ишаков...
А зато... как Точно и плотно посажен переходник❤, никакой излом нипочём... МАналит❤❤❤
Всем Всех Благ, Аллах Акбар ❤
Метод в принципе рабочий. Единственное, штифт надо садить под прессом с натягом и наплавку делать на автомате под флюсом, затем делать отпуск чтобы снять напряжение в месте наплавки, и потом уже обрабатывать на токарном станке.
@@werke3268 с этим согласен.
Но ничего этого мы не увидели. Подгон в размер, а сварка не та. И никакой термообработки: отпуска в печке, повторной закалки.
На от@@бись.
чувак, там на станке дополнительной продольный суппорт отсутствует, какие еще познания в отпуске, автомате и флюсе?
@@werke3268 метод рабочий, говорите? Это только в том случае, когда деталь разрушилась вследствие некоего форс-мажора - единомоментного превышения расчетных нагрузок. Но у них дикие перегрузы - норма! И уж если оборвало заводскую ось, то никакие ремонты не помогут.
Там еще и резьбы под гайку не очень много осталось.
Very nice. It should last a few weeks, then they can do it all again, and again, and again.
Puedes hacer una variante. Perfora la charnela hasta tener un diametro similar a la punta que se quebro Inserta un trozo de acero 4140 a prensa con la charnela en caliente y lo sueldas por atras con 7018 Luego una vez fria procedes en el torno a elaborar la punta de eje Esa es la forma que a mi me ha dado mejor resultado
This is never being fitted to a truck again!! They're just happy you're all talking about it and sharing it, earning them an estimated $1,300 so far!!
Wait, did he weld on the mill with the ground going through the bearings of the mill?
RIP bearings.
We used to do this kind of work back in the day. Now we can't get grown men to work.
Good work Brother. Teach the men to be men
Такую деталь можно только выточить целиком и только из этого же металла. Иначе никак.
life is cheap, parts are expensive ?
Better a truck wreck than a truck bomb.
Seems as good of a repair as can be expected. I feel bad for the guy who has to get the nut on at the end. Them threads are roached🤣
I sure wouldn't use a "repaired " spindle on any of my trucks .
Es que tu eres muy listo
YOU WOULD
If you had family to feed.
No social net to fall on.
And no money for the new part.
Oh you would....
@@w.loczykij5354at that rate one won’t have a family for long. Why was it made in one part in the first place and what about all the heat stress
These guys do repairs on items that practically never fail in western countries. Why do they fail in Pakistan? Three reasons:
# Terrible roads with pot holes that overstress suspensions;
# They overload their trucks;
# the parts were locally made from melted scrap metal of unspecified properties.
So, in that context, frequent breakdowns and accidents is what they think is normal and has to be endured.
Welcome to the real world for most people. A place of actual mechanics and not just part changers. Send the guy a new spindle if you're so concerned. I'm sure they would love to have it.
Судя по виду и качеству работ, эти трудяги ни когда не останутся без работы, это с однойстороны а с другой, они умеют, они хотят, им надо и они работают и ни кого не ждут и не ноют что всё плохо а берут и делают а главное делают всё, это достойно уважения
Si señor.....lo peor que se puede hacer......es No hacer nada......
Y punto!
Плохо только , что они себя не уважают.
@@Алексеймеханик-о2кможет быть ненашто
Сделать поворотный из сварки -это качество? Все эти ремонты - курам на смех. Сколько такой кулак проездит?
Моторы ремонтируют на коленке на улице. Этот мотор уже при сборке идёт с задирами и песком внутри))
Поршня, коленвалы вытачивают сами. О каких технологических тонкостях тут можно говорить?! О каком качестве? Какие микрометры может выдержать станок, которому больше лет чем Ленину?
Видимо, поворотный кулак стоит дороже грузовика, груза, жизни водителя и тех кого убьёт этим грузовиком, когда ПЕРЕДНЕЕ колесо оторвёт. Те кто пишет, что нормуль всё будет ничего не понимают в машинах и металлообработке. Кулак это ответственная деталь, потому, она кованная, из качественной стали, с термообработкой и контролем на предмет трещин. А это поделие запросто лопнет и гроб видимо сильно дешевле кулака. На ТО авто не допускается сварка рулевых тяг . Тут кулак передний, одноразовые люди.
во-во... Тут дичи какой-то понаписали - такие вещи, вообще запрещено сваривать.
Да нормально всё-пакистанские бабы еще нарожают😂
That wasn't broken, that was intentionally cut. That part should never be repaired, it should be REPLACED.
Цапфа не ремонтируется, опасно для жизни.
Bla bla bla
Хоть один вменяемый.
Curious as to how you're grounding the part when welding, I hope you're not running the current through the lathe.
Of course they are!
What else would a precision machine shop do? Use an eyecrometer in a three jaw chuck?
you ground the lathe... it's an industrial lathe, not a wedding-dress
The lathe sits in the dirt if you didn't notice. The current probably has no problem passing into the ground without burning up the lathe.
@@LexusGX460-OFF-ROADif you work at my shop and you weld in one of my lathes without a proper grounding harness, I will kick your ass into oblivion. And so will every shop owner.
Привет ребята, здорово получилось, но по моему сварка на излом плохо держит!!!!
ладно сварка на излом , а снимать замеры микрометром на горячую это мега правильно , особенно под подшипник
@@ro-manovich согласен, подшипник тоже приварят!!!
@@Романволговод-ц2к москалі умніки набігли, ідіть диктатора свого замочіть !
Зависит от мастера
???Поддерживаю😊!
Но, ну! смотря какую мантру читать😊, во время всех... манипуляций, может и перегруз выдержать😮.
Не всё так просто 😂❤
Кудесники. Сколько км до следующего ремонта?
Good enough to get the Bill of Sale signed and driven off the lot!
How many life you sucrifice..for this kind of job..life is precious..accident never happen w/o cause...
No one seams to have noticed that the spindle they are repairing has what looks like 2 previouse repairs .
What they ran out of super glue??
JB Weld repairs everything. For a while.
I'd liked to have seen how they removed the round metal bar that they welded on at 10:53.
Snap, crackle, pop and she's broke again!
Of course NOT"Amazing Technology1" likes it.
Have to wonder how many TH-cam channels he has..............
Nice craftsmanship. Lost art here regardless.
Покажите как они ремонтируют подшипники 🤣
Есть такое видео-поищи
How often do these worker crush their toes with no steal toed boots on ????
Vernier… “very near”?…… for precise press fits? Spindles usually bend instead of breaking at that point. How did it break?.. wreck? Not sure I’d trust it. Broken spindle would give you a wild ride
I'd bet way overweight and horrible "roads". You'd be amazed where these trucks go. Repair is the only realistic option.
You should be able to do a repair that will work on that. Mount it up on the lathe and pour out the center where that spindle goes but don't go all the way to the edge of that disc like part. Just bore out the diameter of the spindle. Now get a good piece of metal that's already heat treated and turn it down. Good carbide tool should cut it, but If it's too difficult, you could use a tool post grinder. Make a step in the shaft about 1/32" over the hole diameter. Maybe 1/64":(hard to tell without actually holding the part in my hand). Then make a second step about a half inch past the thickness of the knuckle. Champfer that edge. The temp difference is about 400F. You could probably heat the one part and avoid the dry ice if you had to. You can make up some by heating more, but you can start getting close to the temperatures that anbeal thf metal if your not careful, depending on your alloy. The expansion coeficient should he around 0.0000065/F. So multiply your hole diameter by that, and then multiply by your temperature difference. (Dry ice is around -100F) So a 2" shaft at a 400 degree difference should get you about 0.0052". So make it about 3-4 thousandths over. It should drop right in. The lock in place and never come out. shaft. Then turn the spindle profile down on the front side and cut the shaft off the back side.
You could probanly get away with making the shaft a bit smaller and pressing it in. If yoyr a bit nervous about it just being pressed in, before you cut it you could cut oyt the center of tge back side to a quarter inch above the surface, and then peen over the edge so that there would be somthing holding the spindle on if sonething goes catastriphiclu wrong like the knuckle cracks.
Would i fix that? Probably not unless I had no other choice. But it could be dove in a way that should hold.
What could possibly go wrong but they would likely give you another if it broke, and you lived through the crash!
fantastic art work ...bravo...
I'm not seeing too many dial indicators in this setup.
their eyes are calibrated. actually they dont care
Я бы на таком не ездил,надеюсь что это правый кулак)
Good Skills By Wow Mechanics 1
Waste not, want not, if it was re-heated and allowed to cool gradually, you might get a lot of use out of that part. Top marks for ingenuity!
That is the best job that was done on this site very well prepared and welded thumbs up
Eu sou torneiro mecânico também ,meus parabéns pelo trabalho. BRASIL
Я тоже токарь . Россия 🤝
Очень рисковый вариант ремонта
they are so excited to get to work that they don’t take time to change out of their pajamas.
Great effort with rudimentary tools, might work for something that does not require precision, however “any port in a storm”
This truck was most likely overloaded from the start, I'm sure they will overload it again. In the long run, they would have saved money to just replace the part. When it breaks again and I mean soon the truck will be out of service and not making money.
They make these repairs all the time. You're correct they'll overload it and the bad roads will break it again. You are wrong if you think it's much weaker than original. If you ever travel to the 3rd world you'll be amazed at the vehicles they keep on the road. Almost everything is repaired out of necessity.
I sincerely hope the purpose of the video is to get enough money to buy a replacement..
Don't let the cheap little welders see you, because they'll say you're not wearing personal protection equipment and that your welding is bad, you know how envious and fearful they are.
excellent mastery and excellent craftsmanship... bravo...
I wonder how long that weld lasted and what happened when it broke ????
Con todo el respeto que se merecen nuestros compañeros de profesión, esto es un total disparate, este laboro no se sostiene técnicamente, es para un alumno de instituto técnico que recien está realizando sus prácticas y está en proceso de aprendizaje. Es una apología de un accidente fatal. Se ve que a vos te tiene sin cuidado la vida y seguridad de las personas que se movilizarán en ese vehículo, ya sea de carga, de pasajeros o particular.
Precisamente ... un lindo trabajo de artesania . No lo haria ni con mi bicicleta ...
All the comntators there is one very important point you're not seeing or thinking about. Offcourse it will break when ever it is over loaded. This repair will buy him time till he make some money. It is a good idea.
Теперь это кулак поедет в магазин как новый,потом его кто то купит и поставит,затем он опять отломится и смотри ролик заново.Никогда наварное не заменит,по прочности, цельное литьё.
РФ должна наладить дипломатические отношения с Пакистаном и продвигать восстановление запчастей силами этих трудяг. Уверен, другого пути уже нет.🤣
@@user-ew3zm9uw9h Смотря на качество наших зап.частей,отношения и поставки давно налажены!
CNC master. er komt niks digitaals aan te pas weet de maker wel wat cnc is ?
The original one was broken to two pieces by torque, the newly added core stick maybe too thin.
I think that was just to align the two pieces, not for strength.
Skills enough, but how strong would it really be?
The axle-stub shows dropforging marks, so 800-1000 Mpa (?) if alloy steel was used. The welding, 400-500 Mpa? The residual stress caused by the welding due weld crimp ?
I estimate 30-50% less strong. Some (expensive) weld-materials can be tough however.
It will do some time again....
Life expectancy 200 miles or 4 hours, whichever comes first.
Не надо перегружать машину и не придется чинить. Ладно чинить. Других участников дорожного движения рискуют втянуть в дтп.
Nice job. OK for farm machinery, but not sure on the public roads, but 'needs must'. Thanks.
100 процентов не держит.Просто видео !!!!🤣
Not too sure Kurtis would approve. If the filler rod was the right material, the repair could work.
It's look like new. Very impressive work.
not a repiar that I would want on my truck 🚚 🚚
When Kurtis does a weld repair on a high stress part he doesn’t do it with a60 year old welder and rods of unknown quality, he uses flux wire with argon shielding a bit at a time on a turntable, not on a dirt floor without a really good preparation first.
At least Kurtis would leave us with an impeccable video including outtakes!
@dusterowner9978 it's a 6013 rod, stronger than the base material
This truck spindle originally is forged and maschined with best steel qualities and the Paks hope this repair will replace the original? Only a lousy replica and the break down will come soon.
These dirt floor flip flop machinists don't even own DTI gauge for centering a 4 jae chuck, let alone weld properly. God be with the one that this spindle is installed and the others on the road when it fails....
Золотые руки, ваш народ заслуживает уважения, сколько смотрю в каких условиях вы работаете, в тругиз странах строят заводы чтоб изготовить то что вы производите в масштабах у себя во дворе можно сказать, моё почтение 🙏🙏🙏💪💪💪👍👍👍
За что уважать этих кретинов?они могут работать только руками,но не умом.
Т.е. вы им завидуете? Ничего, скоро на наших просторах все это будет.
Agora é que vai quebrar bonito
Good working yes this will be less compatible with original one but it's authentic and satisfying repair❤
Похоже до первой ямы😂
Многие пишут про термаобработку и прочие заводские нюансы, учитывая что это передняя ось и нагрузка на неё не большая относительно задних осей, так что ещё 100 лет проходит потому что сварка правельная и электроды высокого качества, сам занимаюсь производством и точно знаю что говорю , а эти ребята знают не хуже нашего что и как делать , так что молодцы!!!
Disculpe pero discrepo con su opinión ,esa reparación está mal ,se debe fabricar la punta nueva más larga ,agujerear la mulequilla y soldarla por detrás , eso se lo dise emilio el tornero ,busque me en este canal .
@@emilioernandez9907 Надо купить или новую ось или гроб.
Если на переднюю ось назгрузка небольшая,заводская напфа не сломалась бы...А этот ремонт на пару недель.Такие детали не ремонтируются,а меняются на новые.
@@emilioernandez9907 по нормам .на заднюю ось нагрузка 10-12 т,т.е 5-6 т на спарку . Причем и размер подшипников и длина ост сзади больше. А у передней оси нагрузка до 8.5 т.. т.е 4.,3 т на одно колесо.. Так что где больше нагрузка на ось..большой вопрос. Два...оси сваривать нельзя. Этому учат сразу..я уж забыл когда мне это преподавали. Если уж ось ремонтировать, то только через втулки с нулевой посадкой,а сварка только для финишной фиксации. В данном случае ..надо было выточить новую ось и установить с тело кулака и обварить в теле.
@@user-ln4jj5esdв кремлевский автопарк это надо. И тогда все ввдохнут с облегчением. И все прекратится.
Yeah, it's a bodge repair, but might last a while. Who knows. When you haven't got any money or you can't get the part you need, you do what you can.
takoe izdicatelstvo nad stankom dapustimo?
Why was the surface blue after the first round of lathing? (After welding)
Because it's still hotter than Hades after the welding! lol
after the welding and machining i don't see any thought given to proper heat treatment. brittle metal you're in trouble.
Good job. In America they would have thrown that away and bought a new one.
Everywhere in the world they throw away broken forged parts and get new ones. Those "repair" videos are click bait jokes.
it works in djellaba and tap dancing, but it does it anyway 😂
Everyone is worried about the weld but did you see the threads on the spindle
This is why we see all the videos of trucks and buses running off the road in third world countries.
Excelente trabajo.
Quiza el encaste con barilla roscada!!
Where is the CNC part or the precision part....
Where is precision part? 😂
Благодаря таким профессионалам и поддерживается численность пакистанцев
I might use that technique to fix a lawnmower wheel. Never to fix a medium duty truck spindle. They are crazy.
Why not if the welder is competent? Weld is incredibly strong. Only reason western countries don't do this is labor costs, not the effectiveness of the work. We used to do it long ago.
Как я понял, при наличии электричества, токарного станка и сварки, работа будет всегда! Мне понравилось, как сделана работа, но сам на таком авто ездить не стал бы, если узнал.
Great work bro but spindle welding only 7018 with tuprature not 6013 china rod❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤
Hebat cara nyambung besinya.
Жесть
Necessity is the mother of all invention, still won't stop that part from exploding under load.
I didn't see much precision or engineering perfection but I did see a lot of dumb luck. I'm sure the lathe doesn't appreciate you beating on the part while in the chuck and "filing to size" beats precision machining any day! You're going to remeasure that journal tomorrow after it cools down a few hundred degrees right?
State of the Ark technology.
Its not if it fails, its when.
I hope its not when going round a tight bend on a precipice.
کونسا راڈ استعمال کیا ہے اسے ویلڈنگ کرتے ہوئے
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