Flat Pack DIY Forge Project

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  • เผยแพร่เมื่อ 1 ก.ย. 2022
  • Making significant headway on the Apollo Forge DIY Kit.
    ► Link to Plans for the DIY Tilting 2x72 Belt Grinder ►► bit.ly/2Pa7JvZ
    ►► Take all the hard work out this build and buy the Ultimate Build Bundle for the 2x72 Belt Grinder ►► bit.ly/2WIPgt4
    ► 2x72 Wheels ► bit.ly/3vwq3Vn
    ►► FACEBOOK GROUP FOR DIY BELT GRINDERS◄◄ / diybeltgrinders
    ►►Work For It Podcast Spotify◄◄
    open.spotify.com/show/4FXmBCb...
    ►►Work For It Podcast Apple ◄◄ podcasts.apple.com/gb/podcast...
    ►► Makery Network Website ◄◄ makery.network
    ►► Empire Abrasives Affiliate Link (10% off first order)►►lddy.no/swep
    ►►Tools ◄◄
    ► Welder I use ► amzn.to/36AQDxY
    ► Magnetic Brace Tools ► amzn.to/2SuC62q
    ►Socket Allen Wrench Kit► amzn.to/3nT3NOo
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    ► Tap-Magic ► amzn.to/39lXBsa
    ► Welding / Grinding Mask ► amzn.to/2tMS5yP
    ► JET Milling Machine ► amzn.to/2ZQqzwk
    ► Hold Down Clamping Mill Set ► amzn.to/2SQFeWM
    ► LED Sewing Machine Lamp ► amzn.to/36pWsOK
    ► Magnetic Level ► amzn.to/3sAXt1C
    ►►2x72 Supplies◄◄
    ► 2HP Iron Horse Motor ► bit.ly/2UUZMhR
    ► VFD (To Control the Motor) ► amzn.to/2XLg0vd
    ► Reverse Switch for VFD ► amzn.to/2OVUWgA
    ► 2x72 Wheels ► bit.ly/3vwq3Vn
    ► 2" Wide High Carbon Steel Plate (For platen face) ► bit.ly/37qo2wM
    Disclaimer: House / Work may earn an affiliate commission when you buy through the links here.
    PATREON ►► / housework
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  • แนวปฏิบัติและการใช้ชีวิต

ความคิดเห็น • 106

  • @Tubeagrutis
    @Tubeagrutis ปีที่แล้ว +4

    As a younger gent, many moons ago, I wanted to make knives as a hobby. Back then, I said... 'One day I will learn to work metal for knife making'. Then life got in the way, got married, had kids, etc... Now that I'm older I sort of chocked up my younger mans dream into "Well, I'm too old now and that dream is over". Your channel, your content is changing my internal voice to "Hell yes, let's go to some awesome knife making!!!" I can't thank you enough for rekindling my dreams! Keep the awesome content coming!!! (ordering one of your 2x72 grinders this weekend to get started on said dream. Awesome!)

  • @patragin1424
    @patragin1424 3 หลายเดือนก่อน +1

    Thank you Brian for well thought out designs. Proud owner of both a Revolution and now an Apollo Frorge. Game changers for a novice wanting to expand their skills and complete more professional projects.

    • @HouseMadeUS
      @HouseMadeUS  2 หลายเดือนก่อน

      Thank you Pat!! 😁🙏🏼

  • @idwolverine1867
    @idwolverine1867 ปีที่แล้ว +2

    That’s why when I have a proper shop I’ll outfit it with everything HouseMade. You strive for perfection. You don’t get to a point it’s good and say, good enough. You keep pushing to make it great. Love watching what you’re doing!

  • @1dodgyjammer
    @1dodgyjammer 11 หลายเดือนก่อน +2

    Try foundry wax instead of the straws, you can melt them out and reuse the wax. Awesome project!

    • @HouseMadeUS
      @HouseMadeUS  11 หลายเดือนก่อน +1

      Sounds like a good option.

  • @marklyon3071
    @marklyon3071 ปีที่แล้ว +1

    Looking forward to the forge release!

  • @berniepetterson257
    @berniepetterson257 ปีที่แล้ว

    Oooh. Want. Just like I want one of your belt sanders. Both tools will be mine eventually, and you will have yourself another customer. It won't be too long :D

  • @RSBoxxer151
    @RSBoxxer151 ปีที่แล้ว

    Brian - Count me in when you are ready to get them out!! Great work as always.

  • @ggbuck2625
    @ggbuck2625 ปีที่แล้ว +1

    What's missing in this world (imho) is creativity and working with our hands. This forge gives creativity a hand up. Love your products.

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว

      Thank you Buck!! I really appreciate that. 🙏🏼

  • @ohiovalleyforge5383
    @ohiovalleyforge5383 ปีที่แล้ว

    I cannot wait to get my Apollo Forge I just got the revolution grinder and that's going to let me put another guy in my Veteran's knife making workshops I think this Forge is going to be next

  • @JackPinesBlacksmithing
    @JackPinesBlacksmithing ปีที่แล้ว

    Just tripped over this today. Looking forward to the kits being released.

  • @markfrees2450
    @markfrees2450 ปีที่แล้ว +2

    Looking forward to seeing the Apollo forge available

  • @williamcunha9136
    @williamcunha9136 ปีที่แล้ว

    Awesome Work!

  • @BrandonGuise
    @BrandonGuise ปีที่แล้ว

    Absolutely killer!

  • @ronhipps8273
    @ronhipps8273 ปีที่แล้ว

    Absolutely great, Brian! So proud to call you a friend!

  • @colotonforge
    @colotonforge ปีที่แล้ว

    Really excited to get one of these!

  • @brettthompson5919
    @brettthompson5919 ปีที่แล้ว

    Outstanding video!!!

  • @autechrr
    @autechrr ปีที่แล้ว

    Looks great Brian!

  • @mikehill4551
    @mikehill4551 ปีที่แล้ว +1

    One more thought. A vibrating table would also be super handy for casting burners. You could use a couple pillow blocks with a shaft and make a couple eccentrics with set screws. Adjust the distance between the eccentrics to increase/decrease vibration. Turn the shaft with whatever electric motor you have kicking around. Mount the table on junk yard valve springs. I think $100 would get it and make casting a whole lot faster. They use vibrating tables for making concrete logs which are a similar process.

    • @lordwolve
      @lordwolve ปีที่แล้ว

      Was gonna say something along these lines..lol

  • @BrighamKindell
    @BrighamKindell ปีที่แล้ว

    Yes!!!! Can’t wait to order mine!!!!

  • @johnnyphilips7605
    @johnnyphilips7605 ปีที่แล้ว

    Can’t wait to see one in my shop!

  • @tommoore1058
    @tommoore1058 ปีที่แล้ว

    very nice as always!

  • @42icee
    @42icee ปีที่แล้ว +1

    I will be picking up one of these. Cat wait till all is finalized

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว

      50 on order. WOOOHOOO Finally!

  • @tek9102
    @tek9102 ปีที่แล้ว

    Very impressive
    Got my burner a couple weeks and my forge kit is coming tomorrow
    Tom

  • @Chris_Schafer
    @Chris_Schafer ปีที่แล้ว

    Looks great man!

  • @BecksArmory
    @BecksArmory ปีที่แล้ว

    Good job! Keep it up!

  • @Icarusglide
    @Icarusglide ปีที่แล้ว

    I built my own ribbon burner as well...had the same issue with air and fuel mix volume...I'm bad I'm math so calculations was kinda hard for me but one simple thing I did and it worked, was to fit the straws inside the pipe you are using, I used 1 1/2" pipes so I fitted as much starts as I could without squeezing them... That basically solved the flow and burning issued I had..

  • @stephenborders4654
    @stephenborders4654 ปีที่แล้ว

    Thanks for what you do. Enjoyed the story.

  • @jamesperkins9833
    @jamesperkins9833 ปีที่แล้ว

    Pretty slick.

  • @benjiriko3645
    @benjiriko3645 ปีที่แล้ว

    Love it! Can't wait to get one!

  • @ArmySoldier1972
    @ArmySoldier1972 ปีที่แล้ว

    Looks amazing
    Army
    SE Oregon

  • @hainesknives
    @hainesknives ปีที่แล้ว

    Can't wait to get my hands on one of these bad boys

  • @RedBeardOps
    @RedBeardOps ปีที่แล้ว

    Man... the work involved with R&D here is excellent! Awesome work

    • @RedBeardOps
      @RedBeardOps ปีที่แล้ว

      Dude watching some parts again... the design is awesome.

  • @330legacy
    @330legacy ปีที่แล้ว +1

    Fantastic work. The effort you put into your projects is amazing

  • @benjaminseigal5192
    @benjaminseigal5192 ปีที่แล้ว

    Love it!! Keep it up!

  • @damianmcneely7884
    @damianmcneely7884 ปีที่แล้ว

    Great job man, and I LOVE the Apollo name for the forge...class!

  • @jeffreydauterman
    @jeffreydauterman ปีที่แล้ว

    Woooohoooooo!!!! Apollo Forge!

  • @WarHorseBronco
    @WarHorseBronco ปีที่แล้ว

    Can’t wait

  • @watsonkustoms3524
    @watsonkustoms3524 ปีที่แล้ว

    I do stock removal but seeing this project come together over on IG has even made me want one of these. Keep up the great work!

  • @TyrellKnifeworks
    @TyrellKnifeworks ปีที่แล้ว

    I really like these weekly update videos! Great progress, Brian!

  • @reapermfg
    @reapermfg ปีที่แล้ว

    The working man's working man! This is incredible Brian! It's been awesome watching all this come together!

  • @amateurknives2012
    @amateurknives2012 ปีที่แล้ว

    Always enjoyed seeing others reach there goals when creating something and here you created a forge were others can enjoy your project while creating there own excellent work.

  • @TheMockUnit1
    @TheMockUnit1 ปีที่แล้ว

    Shared, Liked and commented. Look very cool. Looking forward to getting one.

  • @jsmyrick8066
    @jsmyrick8066 ปีที่แล้ว

    Nice!!!

  • @SchysCraftCo.
    @SchysCraftCo. ปีที่แล้ว

    Brian always killing it out here. Wow she's beautiful. Congratulations. Keep up the great craftsmanship and hard work my friend. Forge On. Fab On. Weld On. Keep Making. God bless.

  • @widneyburton5559
    @widneyburton5559 ปีที่แล้ว

    I cannot wait for this to hit the market! I'm super excited to buy the kit and build one of these. I've been running an anthracite coal forge for 2 years now and I'm ready to upgrade! There isn't any bituminous smithing coal readily available near me so I bought anthracite from tractor supply. Then, they decided to stop carrying the stuff and told me that I'd I wanted to get anymore from them ever, I would have to buy their last metric ton of anthracite nut coal 😅 I then proceeded to purchase it and then haul it all inside of my kia soul. Took 3 trips but it worked out! I still have alot of that coal left over. Maybe I'll be able to find someone near me who needs it more than I do once I build this beautiful forge!

  • @possompoint
    @possompoint ปีที่แล้ว +1

    Nicely done, I’ve been watching your videos on the building of the burner and the forge, the notch cut outs work great with helping things line up faster and easier, we’ve used this process at my shop !!!! Really like your channel, and how far you have come in the past few years. Keep up the good work man!!! CAD/Solidworks software are great tools to have to help further ideas, jobs, and in general, fabrication itself.

  • @mikelevalleyknives2045
    @mikelevalleyknives2045 ปีที่แล้ว

    Love it 🤙

  • @jimwhite9577
    @jimwhite9577 ปีที่แล้ว

    Just received your burner & Looking forward to the plans and kit for the forge box. Keep up the good work. Oh and by the way. I have three 2x72 grinders in my shop and by far my fav is the HouseMade. I use it as my go to grinder everyday. Engineering, plans, & parts were perfect. Took my time building it and it turned out wonderfully. Thanks again.

  • @FullSteamDesigns
    @FullSteamDesigns ปีที่แล้ว

    This really is awesome Brian. I always figured I would build my own. Same with the grinder, but after seeing all of the blood, sweat, and tears you out into stud stuff, I’m kinda glad I didn’t haha. Can’t wait for the forge to be available. Seriously, top notch work man 👏

  • @chrisshelton6814
    @chrisshelton6814 ปีที่แล้ว

    Thats a grat deal. Wish it went a little longer i have been saving up to afford the belt grinder. But it may be another month or two. But that's ok. I plan on making an order as soon as i have the money. :)
    The forge and burnner look good too. Ive started building my own. Ill have to look more into the back pressure and volume of gas and air too. I didnt relly think of that...

  • @hayworth.handmade
    @hayworth.handmade ปีที่แล้ว +1

    Good video man. What I like about watching your videos is that, even though I might not be able to get your product right now, you give me your knowledge to make my own equipment better or stronger or more efficient. If money grew on trees, I would buy at least one of everything you make. I know you do a ton of research to make a product good and I know you believe in making a product that will last. That's why I like your content and why I trust your judgement. You're rebuilding the American quality standard of "built to last" we once knew American products to be but has since been traded for profitability and mass production. It's clear that you believe in quality over quantity and I respect that.

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว +1

      Probably one of my most favorite comments to date. Thank you!! 💯 🙏🏼🙏🏼🙏🏼

    • @hayworth.handmade
      @hayworth.handmade ปีที่แล้ว

      You're welcome brother. You have made an impact in my life and I wanted to just express my gratitude 👍

  • @bens3641
    @bens3641 ปีที่แล้ว

    Awesome! I have held out on buying a forge....and now I know why. I am going to build a revolution 2x72 first, but forge is next. I love watching your videos and usually learn something new, so thanks for that!

  • @donsolberg2540
    @donsolberg2540 ปีที่แล้ว

    Hot damn! Merry Christmas to me!

  • @danheffernan6395
    @danheffernan6395 ปีที่แล้ว

    Sometimes I just use my saws all to settle sand or cement down to the cavities. No blade just bang, it’s therapeutic.

  • @Stillpoint23
    @Stillpoint23 ปีที่แล้ว

    I really like your door design. I'm shopping around for ideas for doors for my propane tank forge, and maybe I could do something like this. A hybrid between yours and Denis' might be the ticket. I'll have to modify it a bit to articulate with the curved shape of the tank, but "nuthin' to it really" as John, of Old Hickory Forge, would say 🙂

  • @daniellundy510
    @daniellundy510 ปีที่แล้ว

    You could check into using micro diameter carbon arrows for your straws. Just a thought. Great video and awesome products by the way.

  • @natewalpole
    @natewalpole ปีที่แล้ว

    Hot damn, brother!

  • @tek9102
    @tek9102 ปีที่แล้ว

    I’m going to try Tyrell Knive’s PID control system
    I’ll let you know how it turns out
    Tom

  • @Donorcyclist
    @Donorcyclist ปีที่แล้ว

    Brian, what about 3D printing your entire mold, including the straws with closed end to make putting easy? Thin walls would make printing fast and removal easier. You could burn out any remnants in an oven. Outside walls could be supported with reusable wood fixtures.

  • @ChadsCustomCreations
    @ChadsCustomCreations ปีที่แล้ว +1

    Brian!!!!

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว +1

      #teamchad !!! 🚀🔥🚀🔥

  • @jamesstewart9970
    @jamesstewart9970 ปีที่แล้ว

    Dude these are fantastic! Maintenance and repairs on them will be incredibly simple and fast! By far the best forge design I’ve seen yet and I hands down want one, where in Florida are you located? I may make the trip to pick mine up in person.

  • @bobbusch3817
    @bobbusch3817 ปีที่แล้ว

    Any plans after this to design us a less expensive easier built or a kit of a power hammer ? Thanxs Bob 😉

  • @codyhair7310
    @codyhair7310 ปีที่แล้ว

    Amazing Brian... I need a Apollo forge to go with my HM Gen 4 grinder. How long you thinking before it will be available?

  • @billroache6244
    @billroache6244 ปีที่แล้ว

    Use cake making dowels they come in plastic should be about the right size as your straws

  • @kieranklein2527
    @kieranklein2527 ปีที่แล้ว

    Sorry if this hasnt been posted yet but I just stumbled across this forge project amd really interested in it. Have you worked out estimated prices on these yet? Cant wait!

  • @jameslamb7970
    @jameslamb7970 ปีที่แล้ว

    For the straw issue, do they make round wax or glue stick the size you need. Make the brick and melt them out

  • @Exnihil0123
    @Exnihil0123 ปีที่แล้ว

    Is this something you can fill the straws with like epoxy?

  • @damnageink330
    @damnageink330 ปีที่แล้ว +1

    Any specific reason why u put the burner on the side instead of the top

  • @bradymcphail9690
    @bradymcphail9690 ปีที่แล้ว

    Super stoked! Hey could you slide 2 of your forges together? Just in case I ever make it to the final round of “Forged in Fire” and I have to build a long sword for my final build.

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว +1

      Actually yes. 😂😂😂 Let's make that happen.

  • @nrow80
    @nrow80 8 หลายเดือนก่อน +1

    Is there a video showing the burner baffle install? Does it just get welded on over the burner holes 🕳️?

    • @HouseMadeUS
      @HouseMadeUS  8 หลายเดือนก่อน

      On page 25 of the plans it shows how I bend the baffle and weld it into place.

  • @TeardownToolsNuPcycle
    @TeardownToolsNuPcycle ปีที่แล้ว

    Hey Brian, do the straws have to be plastic. Have you looked at tube or pipe from a mechanical supplier. Have them threaded to put in and take out. Cheers

  • @kirkhowes3334
    @kirkhowes3334 ปีที่แล้ว

    What about a sacrificial alignment web I don't know how to describe it but I have it in my head

  • @bunyipdan
    @bunyipdan ปีที่แล้ว

    I am wondering if you have considered a couple of things to address you burner issues .......
    Your design appears to have incorporated a perforated inlet at top of plenum chamber, theoretically this could be effecting the performance of the burner in two ways; it could be encouraging linear air flow and reducing the even distribution of air gas mixture in the plenum chamber. It could also be reducing the pressure differential before the plenum chamber thus inhibiting the efficient mixing and distribution of gas/air in the plenum chamber. Solution could be remove perforations make the intake hole at top of plenum chamber same as ID of intake pipe and instal angled diffuser in plenum chamber.
    Your design has the blower mounted horizontally with the gas input vertically, you might increase air gas mixing if you instal a twisted baffle (twisted length of flat bar) in the riser after the point of gas input.
    Your trouble with the straws seems to have many simple potential solutions.....you could prior to mould assembly have the straws soaking in a container of release agent, then install them, they will be completely coated with release agent inside and out.....an it should not matter if you get a bit of refractory down the centre, because it should be able to be pushed out when set.
    You could crimp the top of the straws by gripping the top with a heated up pair of needle nose pliers, thus sealing the end of straw so no refractory will enter straw. Similarly you could block/plug one end of the straw off with a bung.
    Or you could see if you can closely (doesn’t need to be tight) match the internal dimension of the straw with a rod and insert them during moulding.....this would greatly reduce any significant intrusion of refractory mortar into the straws.
    Lastly try holding an orbital sander against the side of the moulds to help liquidity / loosen the mortar just after it’s been poured rather than tapping with a hammer.
    Just some suggestions, good luck with your project

  • @wiley979
    @wiley979 ปีที่แล้ว +2

    congrats man!! a ribbon burner style will be my next forge, very stoked to see you produce these. question; have you done any forge welding in this unit? what pressure was your gas running at for welding temps?

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว +2

      Yes, forge welding temps have been achieved and I have made Damascus with it. It runs at 5psi initially to get to 2400f then you can crank it back to about 3 to keep it hot. I will say PSI isn't a great indicator here since the orifice is 1/4".

    • @wiley979
      @wiley979 ปีที่แล้ว

      oh, right orifice diameter. I wasn't thinking in those terms.

  • @nmcc.2601
    @nmcc.2601 ปีที่แล้ว

    When can we expect these to go on sale?? Is there gonna be pre-order??

  • @kennethplatz5843
    @kennethplatz5843 ปีที่แล้ว

    I love seeing your progress on your projects. However, I was wondering why not just 3D print the straws as solid objects? Then you don't have to worry about them getting refractory stuck in them.

  • @gjDOnBBQ
    @gjDOnBBQ 11 หลายเดือนก่อน +1

    How'd you determine the inner-chamber size (LxWxH) created by your fire blocks?

    • @HouseMadeUS
      @HouseMadeUS  11 หลายเดือนก่อน

      I did a lot of asking around about what size chamber would make sense for anyone forging or making Damascus. I the. Used a standard brick size and got it close without too much cutting involved.

  • @damianmcneely7884
    @damianmcneely7884 ปีที่แล้ว

    Not ideal but what glue sticks or wax rods which could be burnt out? Again just throwing stuff on the idea table...

  • @marvinpitts8799
    @marvinpitts8799 ปีที่แล้ว +1

    have you considered using lost wax to form the cavity for the holes?

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว

      Yes that could work. I'd like to see if the stainless straws could work.

    • @marvinpitts8799
      @marvinpitts8799 ปีที่แล้ว

      @@HouseMadeUS thanks for the videos.

  • @srmofoable
    @srmofoable ปีที่แล้ว

    If the ribbon burner is simple, just ship it as a kit with jigs and materials and let the user build it

  • @mikee6657
    @mikee6657 ปีที่แล้ว

    did you try tapered pins.

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว

      We settled in on the original straws. I redesigned the mold to make it easier.

  • @bobbusch3817
    @bobbusch3817 ปีที่แล้ว +2

    Are you going to make a kit out of the forge ?

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว

      Yes sir. Kits and plans.

    • @bobbusch3817
      @bobbusch3817 ปีที่แล้ว

      Thanxs for your reply. May ask dimensions of the forge ?

  • @mikehill4551
    @mikehill4551 ปีที่แล้ว

    On your ribbon burners could you make a 3d printed mold that completely replaced the straws with solid plastic? It would also be good to have them taper slightly for easy release from the cured refractory. What about using something super hard and slick like drill rod for the dowels? I'm just throwing around ideas for fun. I'm sure you've got it handled.

  • @Marc-qo1gz
    @Marc-qo1gz ปีที่แล้ว +1

    When it’s ready I’m interested in buying been wanting a ribbon burner forge

    • @HouseMadeUS
      @HouseMadeUS  ปีที่แล้ว

      Okay great. Thank you Marc.

    • @Marc-qo1gz
      @Marc-qo1gz ปีที่แล้ว

      Your welcome