3D Printed Aluminum Intake Manifold - Laser Melting Process

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  • เผยแพร่เมื่อ 23 พ.ย. 2024
  • We needed an intake manifold made quickly so we used the most modern manufacturing technique and want to share the process.
    Folks who printed our part: www.mimotechni...
    Check out the full 1000 Horsepower 2020 Supra engine build:
    Episode 1 - The Teardown: • 2020 Supra B58 Engine ...
    Episode 2 - 1,000 HP engine parts: • The Making of 1,000 Ho...
    Episode 3 - Engine Assembly - Start to Finish • 2020 Supra 1000 HP Eng...
    Episode 4 - Dyno Test: • B58 Engine Dyno 1000+ ...
    Subscribe to be notified when the next videos are released.
    T-Shirt and Titanium keychains: papadakisracin...
    FOLLOW ME:
    / stephpapadakis
    ****
    More drift team videos:
    • Front Wheel Drive to RWD Conversion: • Drift Car Build FWD Co...
    • 1007 HP dyno pull: • Dyno Toyota Corolla RW...
    • 1000 Horsepower Engine Teardown: • 1000 Horsepower 4 Cyli...
    ****
    ABOUT PAPADAKIS RACING:
    The Papadakis Racing team began drifting in 2004 and is the most winning team in Formula Drift history, earning the 2015 title with driver Fredric Aasbo, as well as back­to­ back championship titles with driver Tanner Foust in 2007 and 2008. The Rockstar Energy Drink / Nexen Tire Toyota Corolla Hatchback is the latest competition build from the Hawthorne, California, based team.
    Team owner Stephan Papadakis is a legend of sport­ compact racing who began building his reputation in the 1990s with the first front-wheel ­drive, tube­-chassis drag car in the U.S. The team earned multiple records and championships in the discipline, turning in elapsed times and trap speeds previously thought unattainable in front­-drive drag cars. Papadakis' successes in front­-wheel drive were matched by his efforts in rear­-wheel drive when he campaigned a Honda Civic that became just the fifth car to join the NHRA's Sport Compact 200 MPH club

ความคิดเห็น • 1.1K

  • @PapadakisRacing
    @PapadakisRacing  5 ปีที่แล้ว +619

    How much does it cost? About $800 per pound. So a 10 LB part would cost $8,000! What would you want to print out of metal?

    • @HAMlLTON
      @HAMlLTON 5 ปีที่แล้ว +150

      PapadakisRacing a personality

    • @johnkropp3793
      @johnkropp3793 5 ปีที่แล้ว +35

      It would be cool to print custom/reproduction car badges. Custom printed shift knobs could be interesting.

    • @mannys9130
      @mannys9130 5 ปีที่แล้ว +5

      Replica Dardick trounds.

    • @mannycalavera121
      @mannycalavera121 5 ปีที่แล้ว +30

      What the manifold weigh?

    • @firelizard2
      @firelizard2 5 ปีที่แล้ว +7

      A reproduction of the GReddy MP90 supercharger kit for the 3UZ

  • @sambrewer2306
    @sambrewer2306 5 ปีที่แล้ว +224

    Str8 to the point no "fat trim" needed. Great content.

    • @Codethe_Road
      @Codethe_Road 5 ปีที่แล้ว +3

      I love this channel for this-- very direct with the information, yup.

    • @humanmissile
      @humanmissile 5 ปีที่แล้ว +1

      I second this! great detail and to the point

  • @treverfogarty8514
    @treverfogarty8514 5 ปีที่แล้ว +222

    That’s an “older” printer too they are getting really good really fast

    • @alexcecil89
      @alexcecil89 5 ปีที่แล้ว +52

      @Kevin Schmidt can be done with any metal. titanium especially, because its so hard to machine or form, and an expensive materia to waste so much during subtractive manufacturing. its getting to the point where its gonna be cheaper to 3d print titanium and other exotic metals, rather than create a part out of billet via subtractive manufacturing

    • @treverfogarty8514
      @treverfogarty8514 5 ปีที่แล้ว +9

      Kevin Schmidt It’s basically just Percision welding so if the medium (powder) is available they can print it.

    • @basstard13
      @basstard13 5 ปีที่แล้ว +6

      There's MarkForged, they use a different system and seems way faster and simpler than this.
      @Kevin Schmidt yes, for example markforged can print in a lot of different metals. Crazy stuff!
      [And no, I'm in no way affiliated with markforged, just like what they do]

    • @HoweDoYouDo1999
      @HoweDoYouDo1999 5 ปีที่แล้ว +1

      It’s easier to do it the old fashioned way sometimes haha all this new stuff is getting complicated 😂😂😂

    • @miskone1044
      @miskone1044 5 ปีที่แล้ว +14

      koenigsegg has been printing some of the more exotic metals for a while now but im pretty sure in a different process. its rad to see this shit evolve!

  • @Sror3d
    @Sror3d 5 ปีที่แล้ว +26

    Such a good use of aluminum. Glad to see how far technology has come.

  • @ivanbro1208
    @ivanbro1208 3 ปีที่แล้ว +1

    this is actually a great way to give an even more prolonged life to old cars, make 3d print parts and then cast them into iron or aluminum or even steel

  • @cyrillagarde1217
    @cyrillagarde1217 5 ปีที่แล้ว +91

    I just love how much knowledge you guys drop on us regular people, pretty awesome !!

    • @mikea5205
      @mikea5205 5 ปีที่แล้ว +12

      haha Very true. Back in the day you had to be cool enough or lucky enough to be around such people but now TH-cam lets everyone in!!

    • @sasjadevries
      @sasjadevries 5 ปีที่แล้ว +5

      Yeah, well, kinda.
      Most shows on youtube that are supposedly scientific basically don't tell you shit. Steph at least shows you the whole process of the build, which is great, but he doesn't show you the designs process, calculations, tuning, etc. The good thing is that this kind of content is understandable for everyone (even outsiders to tuning) and it's still nice to watch even if you're into tuning yourself. This is valuable content, I like it. But still I think he isn't sharing a lot of knowledge with us in terms of specific details. Why? Because I have seen how generously Russian youtubers share their knowledge. _"So I have ported the intake to 26mm diameter, at the valve guides it's 27mm, where the ports come together it's ported to 37mm, I only polished the top side because the bottom side has will have slow separation and therefore a rough surface is preferred"_

    • @mechanicalmisadventures
      @mechanicalmisadventures 5 ปีที่แล้ว +2

      I love also, he is just as happy to show hid mistakes, as well as his sucess. Super easy to learn from such a wizard!

    • @kiyoponnn
      @kiyoponnn 4 ปีที่แล้ว +1

      @@sasjadevries Why would he share detailed knowledge? It's an important part of his business and he would lose money by doing so

    • @sasjadevries
      @sasjadevries 4 ปีที่แล้ว +1

      ​@@kiyoponnn It depends on your business model. And sharing info actually makes a ton of sense in quite some cases.
      If you are open and honest about your setup, then most people will think: _"hey, looks like you know what ya doing, can you tune my car"._ Such a honest approach and open attitude can bring in a lot of customers.
      In practise it's the charlatans and noobs who don't want anyone to see how they get their job done, because they're bad at it.
      And then there is the difference between knowing what should be done and actually having talent doing it. Telling someone how it should be done doesn't mean he will succeed.
      One great example of this in autosports is "Gocha", from the beginning of his career he has been sharing info about his setup _(including precise camber angles)_ with anyone that's interested, dozens of engineers from Europe and Japan have examined and photographed his car; and guess what: he became drifting world champion *again* in 2019.

  • @WarpedYT
    @WarpedYT 5 ปีที่แล้ว +51

    Question is, What uses more energy and time, casting or printing?, and long term reliability? just a thought. Unbeatable for prototyping no doubt.

    • @samward2162
      @samward2162 4 ปีที่แล้ว +2

      @Brad Viviviyal Why is it stronger?

    • @lepmuhangpa
      @lepmuhangpa 4 ปีที่แล้ว +12

      @@samward2162 Cause the laser makes the grain structure of the metal jumble. Casting nowadays is done efficiently and doesn't have the same problems that it did back in the day. Hopefully 3d printing metal gets better.

    • @surronzak8154
      @surronzak8154 4 ปีที่แล้ว +5

      @@lepmuhangpa 3D laser sittering have more compacity than casting today, so it's mechanicaly better than casting

    • @lepmuhangpa
      @lepmuhangpa 4 ปีที่แล้ว +2

      @@surronzak8154 Still weaker than casting.

    • @lepmuhangpa
      @lepmuhangpa 4 ปีที่แล้ว

      @مبغض الظلمة 100%

  • @68pishta68
    @68pishta68 4 ปีที่แล้ว +1

    Stereolithography. Been doing plastics like that since 1986. That was even more complex: The laser focus was fixed right above the pool of resin and a bed would break the surface and get lased wherever it needed a build up. then it would lower 2-3mm and rise up again (minus the height of 1 layer) with a fresh layer of resin on top of the last layer...lase that layer...on and on and the machine would have to wait for any waves to stop in the tank so it was an overnight process for a few inches but you could build a furnished doll house a layer at a time. Now they are doing it with aluminum powder. That is some one off stuff right there as the cost to 3D print a form for a custom AL casting would be cheaper and maybe just as fast if you had the production nearby waiting for the part.

  • @ianm432
    @ianm432 5 ปีที่แล้ว +613

    Step 1 : buy 3d printer
    Step 2 : print 3d printer
    Step 3 : return 3d printer

    • @Skreamies
      @Skreamies 5 ปีที่แล้ว +19

      Well I mean it's entirely possible to do it as people already print their own ones minus circuit boards and stepper motors etc.. crazy haha

    • @djremotion2
      @djremotion2 5 ปีที่แล้ว +6

      Enjoyed this comment, thanks. :) Also it's funny because it is somewhat true.

    • @stiukonkulu8989
      @stiukonkulu8989 5 ปีที่แล้ว +8

      Black hole can be opened...

    • @ianm432
      @ianm432 5 ปีที่แล้ว +19

      Step 4 : skynet has become self aware

    • @MrRedstoner
      @MrRedstoner 5 ปีที่แล้ว +5

      @@djremotion2 Not just somewhat, it's called RepRap, google Prusa Mk 3. Got one at home

  • @Motor-City-Mike
    @Motor-City-Mike 4 ปีที่แล้ว +1

    G.M. has been 3D printing of prototype intake manifolds since the 1980s.
    At that time I was an instructor at a local college and G.M. donated what was then called a stereo - lithography machine to the college.
    The media was a resin compound but worked well for prototyping low stress components.

  • @airfryerdeluxe5543
    @airfryerdeluxe5543 5 ปีที่แล้ว +38

    Man this is so awesome, thanks for providing a video on this.

  • @TheCarPassionChannel
    @TheCarPassionChannel 5 ปีที่แล้ว

    This series is so good. Awesome to see the automotive corner of TH-cam continuously progressing

  • @wayfastwhitie455
    @wayfastwhitie455 5 ปีที่แล้ว +3

    It’s amazing how far we have come with technology.

  • @haaake
    @haaake 5 ปีที่แล้ว +2

    Your content is fantastic. Thank you so much for always being so concise and to the point. I find myself rewatching portions rather than skipping ahead like so many other videos.

  • @Skreamies
    @Skreamies 5 ปีที่แล้ว +5

    Love that 3D printing has come this far, almost mind blowing that we're able to do this

  • @MmeDesgranges
    @MmeDesgranges 5 ปีที่แล้ว +2

    Steph is the no-nonsense King of engine building content.

  • @stashtrey1
    @stashtrey1 5 ปีที่แล้ว +28

    Love love love these videos. Wish this one was 10x longer though! Frigging amazing technology....amazing what can be done today with 3D printing.

    • @DuBstep115
      @DuBstep115 5 ปีที่แล้ว +2

      Also can be done in 1 hour with a weld and some pipes

    • @benyvonnemckenzie6576
      @benyvonnemckenzie6576 3 ปีที่แล้ว

      An hr is a bit short for a custom part... Though this is not going to be its typical application... some of the aerospace stuff with titanium is stupid strong and you can do much more complicated inner shapes that are hard to replicate otherwise...

  • @BrianAz
    @BrianAz 5 ปีที่แล้ว +1

    I am so amazed at this kind of technology and this whole build that by the time the video ends I realize my my jaw has dropped and I need to close my mouth! So awesome! One of the many professional paths I wish I would have chosen!

  • @fendergtr
    @fendergtr 5 ปีที่แล้ว +30

    Super cool! Next step is a 3D printing of an already tuned supra :)

    • @Tracertme
      @Tracertme 5 ปีที่แล้ว +2

      Yes we will wait for the Supra racing car to be totally reliable then scan it and print it :-) in multiple materials for each component.

    • @TheRealBhuado
      @TheRealBhuado 5 ปีที่แล้ว +3

      actually there are 3D printed connecting rods :)

  • @FishAdvisor
    @FishAdvisor 4 ปีที่แล้ว

    This is incredible! I feel as though NASA has started tuning supras. The cleanliness of the shop and thorough operations set these guys high atop their competition.

  • @pheenix42
    @pheenix42 5 ปีที่แล้ว +5

    If they ever come up with a high-speed version of this idea, say ten minutes per part, it'll revolutionize manufacturing as well as make it possible to keep any antique vehicle on the road.

  • @alfonsoPina
    @alfonsoPina ปีที่แล้ว

    I've been watching and trying to understand how Metal 3D printing works and your video made sense to me finally. This simple breakdown of all the parts and events made perfect sense to me. What a great video!!!

  • @macberry4048
    @macberry4048 5 ปีที่แล้ว +3

    My favorite part about 3d printing is that you can make complex parts with perfect fitment

    • @macberry4048
      @macberry4048 5 ปีที่แล้ว

      @@RazgrizDuTTA fitment under the hood of the car

    • @thabomofokeng3747
      @thabomofokeng3747 4 ปีที่แล้ว

      Am new in 3d printing may u advice on how I can retrieve exact size of a car part I wanna print and may give me a link if u dont i want to start an aftermarket busines in south africa

  • @Stricken174
    @Stricken174 5 ปีที่แล้ว +2

    The only thing I can say is WOW. This 3d printed part from aluminum powder is awesome. Great job

  • @meantforu222
    @meantforu222 5 ปีที่แล้ว +53

    Fricken laser beams! Jokes aside that is an incredible process.

    • @actontreadway1168
      @actontreadway1168 5 ปีที่แล้ว

      at first I was super pissed at your comment but then you said jokes aside so now I feel neutral again

    • @W-H1U
      @W-H1U 4 ปีที่แล้ว

      i read that in dr evil voice hahahahahah

  • @PortfolioAutomotive
    @PortfolioAutomotive 5 ปีที่แล้ว +2

    John Cohen is such a great guy, glad y’all were able to work together

  • @afrozen10-02
    @afrozen10-02 5 ปีที่แล้ว +4

    Fun fact: I’m currently working on a project at my university that’s looking at speeding up the build time of those 3D printers by increasing the thickness of each layer. The only issue is that increasing the layer thickness could introduce porosity which would lead to mechanical deficiencies. It’s really cool and I’m really happy with the exposure this kind of printing has been getting recently.

    • @soaringvulture
      @soaringvulture 5 ปีที่แล้ว +1

      The other issue is that increasing the layer thickness reduces your Z-axis resolution. It also slows down the process because you need to scan the laser more slowly to melt the increased volume.

    • @paulbains9152
      @paulbains9152 4 ปีที่แล้ว

      In ceramic shell , some times we got porosity . You have so much time in the part , you try and save it . You can paint the runners inside with Devcon Liquid Aluminum Epoxy , never had a problem with it coming off , if applied to a new part .

  • @richardbaker696
    @richardbaker696 5 ปีที่แล้ว +1

    Sometimes depending on the part, there are high internal stresses and parts can warp when taken off the build platform. Fantastic process, but more suited to complex form designed specifically for the application. Conformal cooling channels in tooling inserts are a good example.

  • @vendomnu
    @vendomnu 5 ปีที่แล้ว +88

    2003: yOu WoUlDn'T doWnlOaD a CaR!
    2019: This car is the wrong the color - is the magenta toner out again?

    • @ypop417
      @ypop417 4 ปีที่แล้ว +3

      Yes, why is the Magenta always empty when you never print anything Magenta?

    • @Brian-es9ey
      @Brian-es9ey 4 ปีที่แล้ว +3

      PC load Letter....WTF does that mean?!

    • @finnmurtons8727
      @finnmurtons8727 4 ปีที่แล้ว +2

      Error: Please change Tray 1 metal.
      Set Aluminum 6061, Fine Powder.
      Press [Details] button for help.

  • @ISOTROPOSPHERE
    @ISOTROPOSPHERE 5 ปีที่แล้ว

    The process is DMLS, Direct Metal Laser Sintering and there is a thermal post cure to reduce internal stresses you did not show before support removal. Most excellent creation of a custom intake manifold, thanks for sharing.

    • @Hydrazine1000
      @Hydrazine1000 5 ปีที่แล้ว

      No, it's not sintering anymore. More than a decade ago or so, 3D powder metal printers would rely on SLS, Selective Laser Sintering. With the advance of optics and increase in laser power machines moved to SLM, selective Laser Melting. As mentioned elsewhere, modern machines can still do sintering when porous parts are required (say, filters).
      The difference between sintering and melting is that with the former you don't exceed the melting temperature of the powder, the particles just get hot enough to soften and stick/fuse together. You can get up to about 95% density this way. With SLM it is possible to truly melt the powder and get to 99.95% density.

  • @sadf526
    @sadf526 5 ปีที่แล้ว +258

    " Its a fairly simple process, you just take this giant laser and shoot it at powdered aluminum! Easy, right?"

    • @macberry4048
      @macberry4048 5 ปีที่แล้ว

      @Lassi Kinnunen or investment casting like Jay Leno has done in the past to make some of his parts

    • @jamesmedina2062
      @jamesmedina2062 4 ปีที่แล้ว +1

      aniruddha patil what do you mean crashes at 90%?

    • @mattjohns3394
      @mattjohns3394 4 ปีที่แล้ว

      @Lassi Kinnunen your first paragraph negates your last paragraph. Replacing pla with aluminium via casting reproduces the EXACT same shape as the pla part. If you printed it, you can cast it.

    • @danh8302
      @danh8302 4 ปีที่แล้ว

      Casting is easy

    • @ottopartz1
      @ottopartz1 4 ปีที่แล้ว +1

      @Lassi Kinnunen but unfortunately aluminum does odd things when being cast into large and/or complex shapes. Would probably take several attempts to get the venting, sprues, and runners right. It's not always as easy as one might think.

  • @addeats
    @addeats 5 ปีที่แล้ว +1

    Awesome.... Unlimited application... So we can literally make everything bespoke - if we have the money - now...

  • @patonb
    @patonb 5 ปีที่แล้ว +16

    They sent a small version of this to the ISS... Mind Blowing thought....
    This is basically a Star Trek REPLICATOR!

  • @tyapka
    @tyapka 4 ปีที่แล้ว

    The amount of technology used in this project is overwhelming.

  • @tanicwhisper0647
    @tanicwhisper0647 5 ปีที่แล้ว +8

    Papadakis I appreciate your content. I’m always happy to come to your channel to learn something new. You highkey inspire me to learn more about Material Engineering as well Mechanical. TH-cam channels like yours and SpeedKar99 are how I spend my free time. Thank you so much.

    • @reviewcrewforyou
      @reviewcrewforyou 5 ปีที่แล้ว +2

      I echo this statement. Was telling wife how appreciative I am of content like this and that it will be here forever to teach future generations. The gift that keeps on giving

  • @Reaper4367
    @Reaper4367 4 ปีที่แล้ว +1

    This is one of those times when technology is absolutely amazing! Great stuff. Cheers fellas.

  • @adamrandell7946
    @adamrandell7946 5 ปีที่แล้ว +32

    Printers with freaken laser beams on their heads!

    • @johnyim5262
      @johnyim5262 5 ปีที่แล้ว +3

      Not sure if this was just an Austin Powers reference or if you really knew and was being ultra clever, but the unit that lays down the medium (whether metal or ink) is referred to as a print HEAD.

  • @velerofodissvales7326
    @velerofodissvales7326 4 ปีที่แล้ว

    Papadakis you are from Greece ,I am feel happy to seeing what awesome projects you works

  • @Fresse
    @Fresse 5 ปีที่แล้ว +24

    I feel like technology has advanced 50 years in the last 10 years

    • @rustybrowneye
      @rustybrowneye 5 ปีที่แล้ว +7

      Aliens man.....aliens

    • @macberry4048
      @macberry4048 5 ปีที่แล้ว +9

      Lots of Patents have expired

    • @idontwantcorporateretaliat6301
      @idontwantcorporateretaliat6301 5 ปีที่แล้ว +3

      this technology is at least 15 yrs old

    • @typhoidfeverr3442
      @typhoidfeverr3442 5 ปีที่แล้ว +1

      this is 80s tech Lol

    • @787brx8
      @787brx8 4 ปีที่แล้ว

      In 1976 A genius was born. Wrote the screenplay for Star Wars A few months later. It included music, designs of things like the Death Star, Millennium Falcon Etc.
      Most of the popular movies/T.V. series since are his.
      Apple, Tesla, Microsoft, videogame industry, Lockheed Martin, Ford, Toyota, Honda, Mazda, GM, Ferrari, Lamborghini, Keoningsegg, Pagani, Bugatti and many other companies have received his help.
      Currently has an anti-knock prototype that lets you advance ignition timing to most I.C.E.
      Can make his own drugs/medicine with the greatest of ease.
      With many other projects not being mentioned, are in the works.

  • @evopwrmods
    @evopwrmods 5 ปีที่แล้ว

    The Very Best TH-cam Channel Engine Buildup and Teardown of the Whole of the Internet.....

  • @sinclap2
    @sinclap2 5 ปีที่แล้ว +76

    Yeah, sure the cost is high and the process is slow but imagine where this process will be 10-15 years...

    • @jnicksnewstart
      @jnicksnewstart 5 ปีที่แล้ว +12

      This technology is already 20 years old.

    • @MrRUKidddingMe
      @MrRUKidddingMe 5 ปีที่แล้ว +2

      more like 1-1.5 years

    • @denismilic1878
      @denismilic1878 4 ปีที่แล้ว +3

      more than 20 years
      designandmotion.net/design-2/manufacturing-design/dmls-a-little-history/

    • @charlieross-BRM
      @charlieross-BRM 4 ปีที่แล้ว +1

      It was by 1980 - I remember because I was working in the business hub of Toronto for a mining company that makes fine metal powders like nickel and cobalt for tech leaders like GE's jet engine division. In our office tower there was an architectural firm that was modeling proposed projects, i.e. those miniatures of office towers you'd see in lobbies. They had something that would lay a non-metallic powder and follow that with an adhesive to bond it where desired, then go up a level and repeat, etc. I thought it was a nutty way to make a model but who's to judge.
      That would be the grand daddy inception of powder deposition.
      Early 90's I paid $625 for a Creative Labs 3X speed CD writer to be able to tell customers we could burn CDs for them. Slow as molasses but the first on the block. I paid over $300 for my first DVD burner a few years later (~1995) and it wasn't even 5X write speed.

    • @bramvanderheijden899
      @bramvanderheijden899 4 ปีที่แล้ว +2

      Casting iron technology is about 2400 years old, so you could say it took quite a while to get to todays casting quality. So relative to that 3D metal printing technology and quality is developing/progressing pretteh fast!

  • @ronalddaub9740
    @ronalddaub9740 3 ปีที่แล้ว

    I see where this has already made parts for old radios and things that you cannot get anymore that's a plus

  • @Funnygalsproductions
    @Funnygalsproductions 5 ปีที่แล้ว +51

    I can’t wait when Walmart sells that printer for 99$

    • @Monuments_to_Good_Intentions
      @Monuments_to_Good_Intentions 5 ปีที่แล้ว +3

      Russian Bot why would you want a piece of shit printer when there would be better high end 4D printers available by that time?

    • @s.lacasse8337
      @s.lacasse8337 4 ปีที่แล้ว

      Shity tool = shity job!

  • @cernejr
    @cernejr 5 ปีที่แล้ว

    Impressive! I once interviewed for a company in Michigan that build parts using ultrasonic welding. The base material was a metal tape, I forgot what alloy. Around 2007.

  • @mnmp90
    @mnmp90 4 ปีที่แล้ว +3

    I really want his opinion on tb48 engines , specially those modified in UAE

  • @kennethm.pricejr.8921
    @kennethm.pricejr.8921 5 ปีที่แล้ว +1

    Layer by layer. Very interesting. I was picturing liquified aluminum being squirted from a single tip. Now I see how it can work.

  • @bryane2857
    @bryane2857 5 ปีที่แล้ว +18

    Im impressed with a ink printer. Imagine how impressed I am with this... lol

  • @kaykay-rw5xi
    @kaykay-rw5xi 5 ปีที่แล้ว

    If only all tech videos are so on point, papadakis is a legend

  • @phillyphil1513
    @phillyphil1513 5 ปีที่แล้ว +8

    Pap the Aliens called, said they want their technology back.

  • @dieselphiend
    @dieselphiend 4 ปีที่แล้ว

    I feel so lucky to have insight into engine building this advanced.

  • @michaelprovost5433
    @michaelprovost5433 5 ปีที่แล้ว +2

    Not only is it weaker it also cost 10x more. what an innovatoin.

    • @Tristor86
      @Tristor86 5 ปีที่แล้ว +1

      What is your evidence that it's weaker? SLS metal parts are similar in strength to billet. They're weaker than forged, but the process is much cheaper than forging and allows for significantly higher design complexity without an increase in cost. Sounds like you're pulling things out your ass to me.

    • @michaelprovost5433
      @michaelprovost5433 5 ปีที่แล้ว

      @@Tristor86 first off cast parts are way cheaper then 3d printed. like WAY cheaper. and billet is way strong then cast or 3d printed. do you get all of your knoledge from rediulous youtube videos like this one?

    • @Tristor86
      @Tristor86 5 ปีที่แล้ว +1

      michael provost: I’m an engineer and I fabricate parts for race cars. I know a thing or two, as does Papadakis Racing. Where are you getting your information about the strength of SLS? It’s not as strong as billet, but very close, and allows significantly more complex designs to be produced which is an acceptable trade off to improve packaging and efficiency.

    • @michaelprovost5433
      @michaelprovost5433 5 ปีที่แล้ว

      @@Tristor86 if i hit a piece of billet aluminum with a hammer its going to dent a little, if i hit a piece of that with a hammer it breaks. yea you can make complex designs with it. that is the only advantage. maybe another 10 or 20 years the technology will catch up to the hype.

    • @Tristor86
      @Tristor86 5 ปีที่แล้ว +1

      michael provost: You’re making claims not in evidence. What you said is not an accurate statement. I don’t have anymore time to waste replying to you. You don’t know what you’re talking about.

  • @rdspeedfab
    @rdspeedfab 4 ปีที่แล้ว

    It’s always so great watching new tech. Especially since I’ve been following you and your career since the 1990’s.

  • @WarpedYT
    @WarpedYT 5 ปีที่แล้ว +7

    2:40 Why does it look so disturbing to me ?

    • @mactastic144
      @mactastic144 4 ปีที่แล้ว

      It's called trypophobia.

    • @bradargyle5524
      @bradargyle5524 4 ปีที่แล้ว

      I know what you mean. With CNC it's easy to forget how to read a regular micrometer. A young friend of mine found a slide rule in one of my tool boxes and asked me what it was used to measure. I told him it was a calculator. He still doesn't believe me.

    • @chantalslut
      @chantalslut 4 ปีที่แล้ว

      @@mactastic144 Cheers. That explains a lot to me. Thought i was only one.

  • @dmanero
    @dmanero 5 ปีที่แล้ว

    3d printing is the way of the future. Enging pats, body panels, interior bits. possibilities are endless.

    • @jeffhaire1984
      @jeffhaire1984 5 ปีที่แล้ว

      Very true but the sad part is its going to put a lot of humans out of a job.

    • @Finnspin_unicycles
      @Finnspin_unicycles 5 ปีที่แล้ว

      It's a great manufacturing technology, but it isn't going to replace all others. Yes, you can make some incredible shapes and parts that would otherwise not be possible to build with 3D printing, but if you design for "standard" methods, they are often just faster and cheaper. Yes, 3d printing will get better, but so will every other manufacturing method.

  • @katana24
    @katana24 5 ปีที่แล้ว +4

    Technology is getting close to science fiction.

    • @ypop417
      @ypop417 4 ปีที่แล้ว

      SiFy Up your GAME LOOL

  • @aaronsuchy8852
    @aaronsuchy8852 5 ปีที่แล้ว

    Papadakis Racing - Best channel on TH-cam. Thanks for the great vids Steph.

  • @modfydgarage2312
    @modfydgarage2312 5 ปีที่แล้ว +9

    $10K later and we have a converted direct injection to port injection setup.

    • @dhodg777
      @dhodg777 5 ปีที่แล้ว

      Hopefully they run both like newer Coyote engines

    • @mrred1012
      @mrred1012 5 ปีที่แล้ว

      @@dhodg777 Looking at the dyno vid the direct injection didn't work out so well.

    • @prodzektownia
      @prodzektownia 5 ปีที่แล้ว

      @@mrred1012 they did not use direct injection so injectors had no fuel flow = no cooling so they just melt and burn out, thats why its hard to install a LPG to direct injected engines

    • @modfydgarage2312
      @modfydgarage2312 5 ปีที่แล้ว

      @Clifton Green that's really besides the point. I merely meant that it could be spent on upgraded direct injection technology. Which is going to be the future anyways. The only current obstacle is cleaning of the valves that port injection offers.

    • @prodzektownia
      @prodzektownia 5 ปีที่แล้ว +2

      @Clifton Green he already dyno the engine with only port injection and direct injectors literally get burnt out, check he's other videos

  • @AaronBonBarron
    @AaronBonBarron 5 ปีที่แล้ว

    God I love these videos! No waffling, no bullshit, just knowledge bombs.

  • @Belzediel
    @Belzediel 5 ปีที่แล้ว +3

    Yeah, there's no way having that printed in wax then doing a basic cast would be cheaper or quicker.

  • @gordythecreator
    @gordythecreator 4 ปีที่แล้ว

    Custom tools, drill guide! Awesome. I couldn't imagine having the capability to create my own tools

  • @vidznstuff1
    @vidznstuff1 5 ปีที่แล้ว +3

    I'm scratching my head on why supports were needed at all? SLS is inherently self-supporting.

    • @TheTgogoe
      @TheTgogoe 5 ปีที่แล้ว +1

      SLS is not self-supporting for metal. Just another reason this should have been done with RapidNylon.com

    • @buildingabout3505
      @buildingabout3505 4 ปีที่แล้ว

      It's not really, the wiper pushes the powder down as it travels and may dislodge bits of the build

  • @AlanAshton
    @AlanAshton 4 ปีที่แล้ว

    This is a very well-edited video. I really appreciate that you keep everything short, to the point, but still take the time to explain everything.

  • @thomasmahoney9748
    @thomasmahoney9748 5 ปีที่แล้ว +7

    I am missing the point as you could have made a STRONGER carbon fiber manifold for less money as saved a lot of weight. Who decided to do this?

  • @danielj3230
    @danielj3230 5 ปีที่แล้ว

    Wow, I have huge respect for your knowledge and capabilities. You are right up my alley as far as the quest for engine building and design knowledge through all types of racing and all types of engines. 1000bhp is a very impressive number for a production based motor. The only itch I have is with the amount of money that is invested to obtain these results. I am sure that with the considerable resources put at your disposal, similar results could be had with a lot of other production based engines from different manufacturers which sort of takes away some of the glory that Toyota or BMW would like to earn as a result of this build. With that being said, I will continue watching your videos with great admiration. Thank you.

  • @imcashewzz2762
    @imcashewzz2762 5 ปีที่แล้ว +3

    Welcome to the Future 😳

  • @iviaverick52
    @iviaverick52 4 ปีที่แล้ว

    additive manufacturing is an awesome technology for automotive applications. It allows you to create geometries that are physically impossible with casting or machining.

  • @nvue9887
    @nvue9887 5 ปีที่แล้ว +5

    $8k for ten pounds! I wanna know how much it cost to build this 1000hp engine, amazing!

    • @LouisSubearth
      @LouisSubearth 5 ปีที่แล้ว

      The manifold is a prototype, so it'll always be really expensive.

  • @felixcat9318
    @felixcat9318 5 ปีที่แล้ว

    I find this utterly fascinating from a technical perspective.
    The ability to produce parts in this way will only be improved and refined as time goes by.
    Likewise, I expect new processes will come into being as new machines are developed.
    Thank you for this highly interesting and informative insight into printing components. Subscribed.

  • @crisphol33
    @crisphol33 5 ปีที่แล้ว +25

    Advance Aliens: Hold my beer. Well mold material out of atoms and energy into the 5D

  • @hommie789
    @hommie789 5 ปีที่แล้ว +1

    What are the advantages? You still have to mill it so 5 axis machining one would have been faster and repeatable so what advantages are here? Does it develop smoother ports? Less turbulent airflow? For the price I do not get it but pretty cool process.

  • @st_us
    @st_us 5 ปีที่แล้ว +3

    In the future, when something breaks, people will go to the printing Shop next to them and not the parts store.

    • @patrickbaitman8336
      @patrickbaitman8336 5 ปีที่แล้ว +3

      Everyone will have one, just like a flat screen tv, or microwave.

    • @Finnspin_unicycles
      @Finnspin_unicycles 5 ปีที่แล้ว

      It's way cheaper to just produce a few 1000 extra parts, and sell them, rather than printing every replacement part. Plus, as you saw in this video, they aren't ready to go out of the printer, they still need some machining.

    • @HaloDude557
      @HaloDude557 5 ปีที่แล้ว

      Actually this will just decrease the cost of production. You will still be buying parts, they will just be cheaper.

    • @w.s.soapcompany94
      @w.s.soapcompany94 5 ปีที่แล้ว

      Surely you're not suggesting that someone could blow the welds on an intake manifold?

  • @repcsi
    @repcsi 5 ปีที่แล้ว

    This is just too cool, oldschool and state of the art tech working together to create something that did not exist before :)

  • @w.s.soapcompany94
    @w.s.soapcompany94 5 ปีที่แล้ว +3

    Careful you don't blow the welds on that intake manifold or you will owe me a 10second car.

  • @fyaaeya7803
    @fyaaeya7803 5 ปีที่แล้ว

    that's really UNIQUE content about autosport, please bring more of this!

  • @groovefunkel
    @groovefunkel 2 ปีที่แล้ว +24

    We live in a world where we can 3D print things out of metal, yet the jury is still out on what a woman is. Mind boggling.

    • @zac2877
      @zac2877 10 หลายเดือนก่อน +1

      best comment
      heres your trophy
      🏆

    • @liampousson1173
      @liampousson1173 4 หลายเดือนก่อน +1

      We live in a world where we can 3D print things out of metal, yet some people still feel the need to police what other people do with their own bodies. Mind boggling.

    • @joules_sw
      @joules_sw 3 หลายเดือนก่อน

      Algunas personas quieren libertad absoluta para el uso de los cuerpos, hasta que alguien usa esa libertad absoluta para hacerles algo que no quieren

  • @137bob3d
    @137bob3d 4 ปีที่แล้ว

    good of you to make this vid. it lets us keep up with this new technology

  • @JustWasted3HoursHere
    @JustWasted3HoursHere 5 ปีที่แล้ว +4

    "Typically they wear respirators because the aluminum is so small and dangerous"

    • @Gau-Chuu
      @Gau-Chuu 5 ปีที่แล้ว

      JustWasted3HoursHere lmao I was seriously thinking the same thing aha.

  • @huntermurray956
    @huntermurray956 5 ปีที่แล้ว

    This channel is PHENOMENAL!!! So concise, easy to understand, and interesting content!

  • @inkno701
    @inkno701 5 ปีที่แล้ว +5

    Did anyone else at first glance think why would they 3D printed the welds? Haha

    • @scottmcelhiney323
      @scottmcelhiney323 4 ปีที่แล้ว +1

      That was my question... since it was CAD designed, and printed in .002" layers, why are there obvious tig welded seams around it?

    • @inkno701
      @inkno701 4 ปีที่แล้ว +2

      It was printed in separate pieces then welded together. Probably limited to size of printer or to guarantee perfect fitment.

  • @brianszymanski2971
    @brianszymanski2971 5 ปีที่แล้ว

    Awesomeness at its finest, keep up the wonderful work that you do extracting horsepower where there was limited or restricted. Have a great day.

  • @alltheboost5363
    @alltheboost5363 5 ปีที่แล้ว

    I totally want like a dozen Parts made in this machine for my L28et but I'm sure they would want some ridiculous amount of money. Super exciting to see technology come along maybe someday normal people can afford them.

  • @originalgameronline3457
    @originalgameronline3457 5 ปีที่แล้ว +2

    It's like I watched "How It's Made". Thanks!

  • @pnamajck
    @pnamajck 4 ปีที่แล้ว

    thanks for the no-nonsense approach to the video.

  • @Koulio94t
    @Koulio94t 5 ปีที่แล้ว

    Thanks PR for sharing your awesome video.
    Your quality of work is superior, you guys have set the bar on 2020 GR supra to another level.
    Looking forward to your next video

  • @geneva760
    @geneva760 5 ปีที่แล้ว

    Brilliant technology. Have a nice day all. CHEERS from AUSTRALIA.

  • @ElZamo92
    @ElZamo92 4 ปีที่แล้ว

    They have one of these at my uni, but they have titanium powder instead of aluminium. They make custom parts for commercial aircraft and 3d modelled titanium bone prostheses.

  • @MrBfeboi
    @MrBfeboi 5 ปีที่แล้ว

    Its amazing all the time and effort you guys are putting into this Bseries engine. In such a short period of time you have proven to some of the keyboard warriors that as time goes on products improve and you cant get stuck in the past. 2J/RB time is over like the push rod V8

    • @ixfxi
      @ixfxi 5 ปีที่แล้ว

      those engines will always be legendary in their own right. gotta appreciate all technology for what it was at the time, not what it competes with today

  • @abdulhaqq1980
    @abdulhaqq1980 4 ปีที่แล้ว

    I don't think there's a word in English to describe the awesomeness of this.

    • @abdulhaqq1980
      @abdulhaqq1980 3 ปีที่แล้ว

      @notperfect give me one word.

  • @kirkjamestkirk
    @kirkjamestkirk 5 ปีที่แล้ว

    I am amazed at the level of high tech engineering needed for this project.
    This is literally design rocket science and I know what I'm talking about : I am an aerospace engineer

  • @_ahs94
    @_ahs94 5 ปีที่แล้ว +2

    This dude is calm af

  • @NikoNeko.
    @NikoNeko. 5 ปีที่แล้ว

    "a cast piece" not "a casted piece" it's called sintering not "welding the powder together" this technique is referred to as "SLS" Selective Laser Sintering. You forgot to mention that the sintered piece is "baked" to strenghten the bonds of the sintered material. very enjoyable to see this content. Thank you for bringing it to us.

    • @Hydrazine1000
      @Hydrazine1000 5 ปีที่แล้ว +2

      This is not Selective Laser Sintering. SLS was something of about a decade ago. Laser power has increased over the years, and so has the quality of the optics. The result is machines that really do Selective Laser Melting (SLM) to 99.95% volume density.
      Modern machines can still do SLS, if the specific goal is to make porous parts (say, filters) but all modern machines do SLM now. And that's really melting the powder at microscopic level, no need to sinter afterwards.
      (As an aside, there are also modern 3D printing techniques that do need de-binding and sintering, but those are called binder jetting, where powder is mixed with a plastic/wax/binder and then printed with an extrusion nozzle. The resulting part does need de-binding and sintering. But that's not SLS.)

  • @polar1474
    @polar1474 5 ปีที่แล้ว

    Crazy to see how fast production methods are advancing

  • @mpetersen6
    @mpetersen6 4 ปีที่แล้ว

    These types of machines have been around for something like 20 years. Of course early on it was strictly development work. But even the early ones could make a nut and screw as two seperate pieces that unscrewed. One of the early types of machines actually used sheets of paper glued together with the layers laser cut. This is one way a pattern could have been produced. I imagine one could even make a casting pattern with sand and a binding agent that cures under UV light. But before anybody gets too excited I don't see 3D printing in metal getting to the point where you could make things like bearings. Plus if you need something like a forging I think you're SOL

    • @paulbains9152
      @paulbains9152 4 ปีที่แล้ว

      Id heard some of the US carriers had 3-D printers on the ship , and could make alloy steel parts for the planes ?

  • @1skintyte
    @1skintyte 5 ปีที่แล้ว

    Can’t wait to see the motor back in the Supra.👍🏽👊🏽

  • @masterrhino9106
    @masterrhino9106 4 ปีที่แล้ว

    and here we are redfining the automotive norms....
    excellent content...

  • @tjeick
    @tjeick 5 ปีที่แล้ว

    I like that he says to “please consider subscribing.” So polite.

  • @helmysetiabudi9915
    @helmysetiabudi9915 5 ปีที่แล้ว

    Wooow. That was amazing works.
    Firstly i think it was cast aluminum. But it was printed in fact.
    Nice build.

  • @C-M-E
    @C-M-E 4 ปีที่แล้ว

    As I've been on this year long journey to scratch build a jet turbine engine of my own design, I'm finally at the stage where I can't machine anything else without mega pricey CNC mills and whatnot, so I've been researching large volume 3d printers once again. At long last, however, the prices have come down to where a professionally produced machine is fully affordable by normal people. (I looked at them 6 years ago and the only way I'd get large format in my house for under 600 was to build it myself).
    I suspect that in that same passage of time, we'll have reliable and cost effective metal sintering machines in our garages for 2k or less. Right now the cheapest full stop metal 3D printer worth its salt is $150k. But it comes with the whole shebang from printing to post processing stations and a machine to heat treat the part, and it can do just about any metal or alloy they make a powder for (if one knew how to kit out crucible steel, that would probably void some warranties but cut metal supply prices by leaps and bound long term). I could see an outfitted shop or race teams employing one just to save money on parts!

  • @simplybeanjelly
    @simplybeanjelly 5 ปีที่แล้ว +1

    That is so freaking cool!!! Thanks for sharing! I love seeing how tech like this works!

  • @vmoutsop
    @vmoutsop 5 ปีที่แล้ว

    If you are not already the premier engineer pushing the limits of the BMW B58 then you are definitely on the way. 👍🏁❤️