Lathe Ways Cover - Let's Make One!
ฝัง
- เผยแพร่เมื่อ 13 ส.ค. 2021
- This episode on Blondihacks, I'm covering the ways on my lathe! Exclusive videos, drawings, models & plans available on Patreon!
/ quinndunki
Buy Blondihacks stuff in my store! www.blondihacks.com/store
Way cover material that I used: www.mcmaster.com/1320K111/
Here are links for many of the tools that you see me using:
(I earn small commissions on these links)
• Tack maker’s hole punch : amzn.to/3g0uUpI
• Mill clamping set : amzn.to/2xc9vqr
• Chamfering Tool : amzn.to/2IJsAUs
• Zero Flute Chamfering Tool : amzn.to/3bmPLPe
• NOGA Deburring set : amzn.to/2Jv3RlW
• NOGA Reversible Deburring Tool : amzn.to/2X07WX1
• Knurling Tool : amzn.to/2FblXb1
• Tapered Reamer : amzn.to/2Gn0b3G
• Chucking Reamer set : amzn.to/3odnVvh
• Nicholson files : amzn.to/2VcHkls
• Nicholson needle files : amzn.to/2BDt7ph
• 1-2-3 Blocks : amzn.to/2EvAsGq
• Dormer center drills : amzn.to/2X7U6ij
• 6” Divider : amzn.to/2GTncM3
• NOGA arm with magnetic base : amzn.to/2U2bGTI
• NOGA arm Big Boy : amzn.to/381acji
• Collet Block set : amzn.to/2UkF1vZ
• DeWalt drill and driver kit : amzn.to/2Gp6IeJ
• DeWalt portable band saw : amzn.to/2U4Mhsw
• DeWalt band saw blades : amzn.to/2H2J4X0
• High Speed Steel parting blade : amzn.to/2YcdYBv
• High Speed Steel blade holder : amzn.to/2JgO0IK
• High Speed Steel tool blanks : amzn.to/2H1qoqr
• Grizzly Pre-ground tool bits : amzn.to/2H4yr5z
• AXA tool holders : amzn.to/2V1gOHl
• Quick Change Toolpost : amzn.to/310mshq
• Norton oil stone kit : amzn.to/2EbLEH3
• Norton small sharpening stone: amzn.to/2PQwex9
• End mills : amzn.to/2U76Vsf
• Milling machine starter pack : amzn.to/2tA2M4e
• Forceps : amzn.to/2Ww5dFT
• Mill Parallels : amzn.to/2lfW82i
• GearWrench ratcheting tap & die set : amzn.to/2lMwZfV
• Step bits : amzn.to/2q54yfJ
• Starrett automatic center punch : amzn.to/2DCI7C9
• Budget transfer punch set : amzn.to/2yfDgHi
• Precision shim stock : amzn.to/34lJlME
• Jet 2-ton press : amzn.to/2SLas1s
• Gear Wrench locking puller : amzn.to/2ubBV1W
• Starrett tap wrenches : amzn.to/35jxM9e
• Goldenrod oiler : amzn.to/2TTS0En
• Acid brushes : amzn.to/36qWCo5
• Cratex (Bright Boy) block : amzn.to/38fNm72
• Scotchbrite deburring wheel : amzn.to/3ks0P2V
• Fein Turbo I shop vac : amzn.to/2vXpech
• Loc-Line (1/2”) : amzn.to/2U7JznB
• Loc-Line Pliers : amzn.to/2vWlXKf
• Machinist’s scale : amzn.to/2Zk6oVj
• Mixed metric/imperial dial caliper : amzn.to/2KKARYY
• Mitutoyo dial caliper : amzn.to/2IMIxJE
• Mitutoyo micrometer set : amzn.to/2GtICPx
• Mitutoyo depth micrometer : amzn.to/33M8aSH
• Mitutoyo edge finder : amzn.to/2G36omq
• Mitutoyo dial indicator : amzn.to/2H09gBr
• Mitutoyo dial test indicator : amzn.to/2E5lRQw
• Coaxial indicator : amzn.to/3bbBEwE
• Mitutoyo telescoping gauge set : amzn.to/2Z6houn
• Fowler dial bore gauge : amzn.to/2KQJNf2
• Fowler inside micrometer : amzn.to/2TVm7Jo
• Starrett 98-6 Level : amzn.to/38K7lMD
• Grizzly Height Gage : amzn.to/2PDTr7i
• Thread Checker : amzn.to/2CpvAUU
• The Amateur’s Lathe book : amzn.to/3jIYlwe
• Anchor Lube : amzn.to/2H9X6oQ
• Boeshield T-9 : amzn.to/2TCE0wB
• Brownell’s Oxpho Blue : amzn.to/2YhZTmR
• JAX Metal Blackener : amzn.to/2MVe8wj
• Dykem layout fluid : amzn.to/2U7KQts
• Dykem dauber : amzn.to/2uoXtbm
• Tap Magic cutting oil : amzn.to/37uYzRS
• WD-40 : amzn.to/2GYV8rY
• Super 77 Spray Glue : amzn.to/2YScxZl
• Loctite 603 : amzn.to/2EYsPbi
• Loctite 242 : amzn.to/2RIt3sQ
• Way oil : amzn.to/38Gl9qW
• High pressure grease : amzn.to/2GloHTd
• CMD Extreme Pressure lube : amzn.to/36JPNy9
• Dry graphite lube : amzn.to/2U0YEZH
• 3-in-1 oil : amzn.to/36in43e
• Kroil : amzn.to/2uCf1RL
• Evaporust : amzn.to/36NSkII
• Brasso : amzn.to/3buE6yL
Commenting policy : blondihacks.com/commenting-po...
Want more content like this? Try these places:
Blondihacks on Instagram : / blondihacks
Blondihacks on Twitter : / quinndunki
Blondihacks on Patreon : / quinndunki
As an Amazon Associate, I earn from qualifying purchases. - วิทยาศาสตร์และเทคโนโลยี
Hey everyone! For all those suggesting magnets to hold these in place, trust me you would regret that. Magnets are hell around machine tools. They collect chips and magnetize everything around them, causing those things to collect chips… it’s terrible and impossible to keep clean. The switchable mag bases are the only exception.
I definitely thought about magnetic strips for about 5 seconds then thought of all the time I've spent trying to clean my magnetic welding squares.
Then I thought maybe velcro but that idea was just as short lived.
I was actually thimkim duck tape ololol
To keep the bellows from bunching, you can use little pieces of wire that lay in the troughs of the bellows and bend down on each side and hook underneath the rails. On large way covers they do this in every trough you could probably get away with every fourth one. Keep them loose.
We just use velcro to hold the ends in place. Works pretty good, if something happened that they get caught up in a moving part it just rips the velcro off
So True! Those things collect every small and sharp chip in its way, removing it is horrible.
Small tip:
Only place where I use magnets is in my coolant reservoir. So it will collect the chips which makes is down to the reservoir.
That way they dont end up in the pump.
Why not just use "the force" ? It's worked for me and my fellow Jedi for years.
"because shut up that's why"
That's a keeper. 😁
would be great on a T-shirt.
The BEST excuse!
I seriously need that t-shirt!
Possibly a purposeful Simpsons reference? th-cam.com/video/mG5v2udwOPY/w-d-xo.html
I love my 3D printer…but I completely agree with your sentiment!
I don't need to say this, because...clearly you are committed to moving forward with this video teaching series, but...If I see that there are several videos covering the same subject...I will first watch your video. And then, if I watch any others, I will compare them against yours. For better or worse, your videos are my de facto standard of excellence. You, and..."This Old Tony". In case nobody else has said this recently...thanks.
"Why didn't I print it exactly the right length? Because shut up! That's why!" Oh, that's comedy gold, there!
Thank you for giving me my new favorite reason on why I do things the way I do things. "Shut up, that's why" is now firmly entrenched in my lexicon.
This phrase belongs in every technical book I have. Why? isn't it obvious why? Because...
"Precision Starrett gaffer tape" made me laugh. Good stuff, as always!
My Father-in-law is a Master Machinist,-. He recently spent a week with me helping me out with learning to use my mini milling machine (a Seig). After the week (and after learning to make and use a SINE bar) dad said I should be able to do most anything I wanted to accomplish as a hobby machinist and that I'd have made an excellent apprentice. Felt pretty good honestly but the main point of all of this is to tell you that Dad also uses and taught me to use both my height gauge and my calipers to mark parts that had been Dykemed just as you do. PS, Just because you spoke so highly of it I added a 3 Axis DRO to my mini mill and It's one of if not the best mod I could have added. Thanks for your info on that too Quinn. Dad said he is going to look you up on you tube when he got home too. He likes the way you teach and so do I. Thank you so much.
Hacksaw sure builds character. Make sure to not replace the blade when dull👍
Sharp blades are for quitters
@@Blondihacks 😂😂😂😂😂
I hand all my new maintenance guys a hacksaw when they arrive. So far I am 1 out of 10 for users, one day I am going to take all the cordless tools away and hand them a stick of 3/8 all thread and a bucket and have them start cutting to various lengths.
Character building.. lol
Replacing the blade comes down to many variables. Value, productivity, accuracy.. I have a draw full of spare blades for each hacksaw, but rarely change them untill i snap em 🤠
Why replace the dull blade when you can simply build a custom jig to resharpen the blades with a tiny file chucked into a reciprocating arm
Just a thought: If you attach the accordion material so that the end-fold is towards the bottom (rather then up as you did) it should be less floppy when fully extended. Might also close-fold more neatly too
I was about to post the same, but fortunately I looked first. I was mainly concerned with the folding working better when it closes up, but thinking about it you're probably right about it being less floppy when fully extended. It should also leave less of a gap between the cover and the the ways. So less chance of stray chips somehow making their way in under.
Yep. I’d suggest trying this too.
"Yeah? Well, you know, that's just, like, uh, your opinion, man."
Joking aside, your opinion is probably correct but I almost heard The Dude when I read your comment and I wanted to share.
That was exactly my thought also. Less bouncing and better folding.
The "Steve Summers position " works pretty good on those little saws😁. Thanks for sharing 👍
"The reason why I did it that way, is because shut up, that's why." LOL! Brilliant ;-)
You really know how to keep us waiting for silver-soldering that boiler…
Probably turns out there’s a worldwide shortage of silver solder, and she won’t be able to finish it until COVID is a thing of the past, and bacon & ham are readily available again also!
@@tomt9543 The two are hopefully uncorrelated, as I do not recommend using bacon fat as an alternative to silver solder.
@@mrtnsnp If you silver soldered like I do, you’d understand! Ha! Just referring to the shortages of everything in my area. The grocery store shelves are largely empty, restaurants routinely have items marked off their menus because of shortages, and my in-laws, who own a huge Kubota tractor dealership, can’t get tractors, mowers, construction equipment, or even parts, from Kubota! Just try to find Gatorade around here!
@@tomt9543 Sadly only one of those will be true in America, and definitely none in Kalifornia
Theres something very satisfying about improving an existing tool or machine situation or making your own tool thats often even better than a retail item. Nice job.
I have stumbled onto your channel today and I just have to reiterate what all your subscribers already know... you are fantastic!
The depth of knowledge coupled with your brilliant teaching style and then garnished with a great dry sense of humour is magical.
I can, and will, watch your videos all day. Keep 'em coming.
Hi Quinn, first time seeing your channel and what a relief it is to finally find a channel where the presenter knows their stuff and doesn't seem to continuously do things in a way that makes someone else who's spent most of their life on the tools shake their head at. Thankyou. Sub'd and liked
I’ve always thought you were of bad character so it was good to see you hacksawing your way to redemption. 😜
I like this type of small work when there are no large projects to work on. nice video Blondi....
@20:15 - Precision Starrett Gaffer Tape - found at an auction, you can’t get it anymore… priceless!
I perused the comments hoping SOMEONE would ask you for a link to some forgotten supplier, but I guess folks are savvier than I thought.
It IS still available at that specialty store that sells unobtainium, but the price is out of this world…
Quinn - as always: THANK YOU FOR YOUR CHANNEL!!
Your sense of humor would make a day at work just fly right by. Delightful.
A clever machinist and a poet, you are quite the wordsmith.
When not using, close the accordion stuff to its minimum being careful to make all the folds. Learned that with old cameras. It will learn that position and reduce bulging up like it did.
Oh heck I remember that now, nice info Art!!!
All the cool tools she has... and I'm blown away by the ratcheting die tool!
So much economy in the setup, so much lavish machining to make raw stock. Love it.
Great solution and very well constructed.
Thank you for another really great project.
The really thin spring steel (~0.3mm) decorators filling knives are perfect for popping 3D prints off the bed. They can be pushed flat down and hence worked parallel to the bed so there is a lot less risk to the print and the print surface. Dressing one face of the front of the knife with a semi sharp edge helps too.
Very interesting. Loved your poking the trolls and “it’s my shop and I’ll do it my way “ with the 3D printing. You crack me up. 😂
Full admiration, thanks a lot for your videos!
That's the most detailed and understandable reason why I have ever heard. :D
Nice job Quinn thanks for sharing
You can even make a chip cover project interesting and informative!! Love the videos, thanks 👍🏻
I love how you dismiss the troll's comments with sheer logic before they even have a chance to speak! Your videos are addicting. I'm a woodworker and cant stop watching them.
"Because shut up that's why", LOL~
A small horizontal bandsaw is so handy... I still think it would be a cool project for someone to convert one to a rollin- type bandsaw...
Great little project, might need to make some way covers for my lathe..thx!
Quinn, you are the most amazing person I've ever encountered! So knowledgable! What? 200 years worth of knowledge? And you're only 25?
"Because SHUT UP, that's why". Priceless.
Nice exercise Quinn,looks good.👍👍
The reason is... "Because!" Witty as always. Nice overview of this quality of life project.
Nice lathe addition. We shared this video on our homemade tools forum this week :)
For my lathe I built a brass tray to the left of my saddle. It fits perfectly under the chuck and moves with the saddle. One side is open so I can brush shaving into a can for disposal.
I'm a 43 years machinist. Very impressed with your knowledge of the trade.
"...because, Shut up, that's why." Rolling... 🤣
Very educational, as always: thx :) For way-covering material: visit your local bicycle shop. They always have a bin full of used up inner tubes which cannot be repaired. Just ask if you can take a couple (they’re going to be thrown out anyway).
Cut the circular tube into pieces a bit broader than your lathe ways. Then, cut these tube pieces open along the length and clean them with water (they usually have some sort of protective powder on the inside). Glue together the cut tube pieces and take care to glue them in a harmonica-like structure, so they fold up when the cross-slide nears the chuck.
An easy and free solution!
Hi Quinn and the wider community, great video as usual, thank you! In an effort to protect the machine and make clean up easier I set out to protect my DRO installation on my Harrison lathe. The 'X' axis scale has a cover but I still feel that having spent the cash I wanted to remove all potential intrusion of swarf and fluids. So I installed a sliding plastic cover that extends in front of the scale and below the vulnerable components, it is about 12" wide and is angled backwards away from the chuck at about 15deg. The cover is self retracting and is anchored to the left hand end adjacent to the headstock, the other end is anchored to the carriage and extends with the 'X' travel. It can be un hooked from the carriage if required. Even better is the fact that it cost £12 from Amazon, original purpose? - A child's sun screen for a car window! It's so simple, cheap and very, very effective. If you're so inclined I have put a video on You tube but I warn you I'm not in you're league when it comes to You Tube. th-cam.com/video/y7aOpQ6M6Z8/w-d-xo.html
Your "scrap bin" made me reassess my current methods
Did the exact same on my Atlas 618. After fighting with it curling up under the chuck and flapping, I put the whole thing in the recycle bin.
Great tips Quinn. Thanks
I gotta say your dedication to doing things with care and accuracy always blows me away. You could have cut that scrap with a hacksaw and called it a day, but you went the extra mile to properly mill it up and create a nice part for your lathe. It's so refreshing to see someone take the time to turn these sorts of everyday low priority operations into teachable lessons on how to do things with a high degree of quality and accuracy. Like the way you showed milling that angle stock to create a flat bar teaches a lot about work holding, but most TH-camrs would just be like "I use my hacksaw to cut the angle bar in half at the bend." Instead, you turned it into a proper machining operation people can reference for how to make that sort of cut in their own projects.
Thank you so much for doing what you do because no one does it quite like you.
I made my covers for the mill and lathe with neudymium magnets glued into iron bars.
Super convenient quick release for the covers
I did same! If magnets bother you, velcro is fast and works too
@@terrybuydos8489 Velcro does not stay in place when you run coolant
I mill the magnets flush to the surface of the iron.
So the magnetic circle ist closed
You have virtually no chips sticking around the magnets
Excellent Job!! You can top this off with refrigerator magnets. Cut some small pieces to go over the socket head capscrews that are on the carriage and cross slide. Keeps the chips from clogging the allen key holes. Just brush the chips off. They last for me about 3 months before chemicals soften them. But they are free, so it doesn't matter. Keep up the good work!!!
I keep a shop vac with a looong hose, always plugged. in, so that I can make a quick sweep of my chips on my machines. I also use it to clean my bib and shoes after a hairy operation. Great video. I also take great satisfaction in making useful items out of "junk".
I worked with a man who answered "why don't you" with a similar answer as your "shut up" but it wasn't quite as civil as yours! Enjoyed your video, cheers and many happy chips your way!
By the by, we used to make bellows protectors for almost anything that came close to the product or water sprays in the steel mill, and they do save a lot of grief on any application.
Finally!!! I've been waiting for a video like this.
@blondihacks Pro Tip about the 3d printer. Ditch the blue painters tape and get yourself some hair spray. Aquanet "All Weather Extra Super Hold" in the lavender can. spray your print bed with that and your parts will stay perfectly. Then when you need to remove them, use a little canned air, turned upside down. it will freeze the part and shrink it enough that it will pop straight off. then you will never scratch up the print surface or deal with changing out your torn up baked on painters tape.
Quinn, you are so awesome!
I like how you use the horizontal bandsaw’s vertical capability which frees up an end to sit on. I do the same thing! 😉
Great idea! I will have to follow suit on my Colchester Lathe👍
hahahahaha, awesome "because shut up, that's why." too funny
You're very patient and it seems you do like milling and generally doing such things with precision. For mine I just used angle grinder 😁
30 seconds long excuse-rant for not doing the 3d print in the right length. Like it. Nice video, Quinn
Love the covers and fillers . I too hate cleaning slots and other chip hiders. Nice job Blondi
We make silicone tslot covers that are popular you might be interested in.
Hi I have the same lathe and converting it to CNC doing a lathe cover too I am using magnets to hold to the head stock and the carriage makes life very easy to take off, I have also built a control box that bolts to the Lathe, I also machined off the ways and fitted linear rails, I turn 95% Aluminum so magnets are fine for my purpose,
awesome , Quinn.
Great video. I like when you use what I call “The Blondihacksaw”. If you have room in your toolbox maybe you can show us how you would make a floating reamer/tap holder. Typically they’re used in the tail stock but I’m not sure what else. They’re a little pricey but they come in handy. Anywho, just a suggestion.
Thanks for another awesome video👍
Great channel. Good and interesting stuff.
Love the purple racing stripes
Nice project! Haha the whole time I was thinking, "3d printed holders would be perfect but hey, she has a machine shop" and then lo, the 3d printer appears! Nice little exercise in machining and problem solving.
The blue T slot plugs look sharp in contrast.
Thanks Quinn.
Nice! IIRC this concertina cover material can also be "origami'd" into folding up/down at right angles, which can make it even more effective, and might also solve the buckling problem at the same time if the vertical part is tall enough. The folds might make it a bit less compressible though.
You are wonderful keep on teaching
When you add the little blurbs about precision levels of various methods (like the match-drilling trick), how many of those do you know off the cuff and how many do you have to look up / think about?
I have really enjoyed your videos and they've been quite helpful for me as a hobbyist.
You often allude to speeds you're running on the mill and lathe by saying "I'm going to slow it down a bit" or "I'm going to speed up a bit" or something similarly noon-descriptive. It would be really helpful, since you usually specify the material, to know the actual speeds you are using.
Keep up the great videos!
Dang the classic Quinn sense of humour was on fire this week! Why do I think that? Because shut up that's why!
Next, it's time to cover that lead screw! I found a variation of SCAT hose to put on mine, but I haven't done it yet. I haven't felt like taking the lathe apart to install it.
Looking good!!!
Another great video-you rock. 🙂
A great vid on keeping the ways clear. The only tip that i would give is to use a soft material such as cardboard between your hole punch and the plastic when making the holes. It doesn't dull the cutting tips therefore keeps them in good nick.
The tool has a brass anvil in the jaw. The makers thought of that. 🙂
Hey Blondi! Wondering how this worked out after a year plus, and if you've considered one of those telescoping leadscrew covers as well. Cheers!
TH-cam showed me another video of way cover making, what I saw was the bunching up did not happen when the way cover had sides, these are concertinaed like the top, with a ziz-zag seam. It forces the material to keep the same plane.
"Shut up, that's why!" Haha, been there just yesterday, printing the wrong version of my part for three hours.
I need to make one of those for my lathe
hello internet my name is quinn! love this channel.
Yay! It's Blondihacks time!!
... I swear I have a life... probably
@@firebird8600
Yes, you do. I reply to myself when I miss contact with other humans, also. Hell, the only reason I talk to myself is because nobody else will pay attention.
Quinn, lovely video, nice work, I need to do that to my lathe and mill .
I have not seen a small ratcheting die holder like the one that you used in this video. Could you please tell me what brand it is and where to get it? Thanks.
It’s the GearWrench set linked in the description
Great video, Quinn. Keep 'em coming!
Great idea to keep that drill straight on the carriage.
Because "Shut Up" that's why. LOL! Love It! A laugh for my day!
Besides what you used the gaffers tape for. what is the intended use and what makes the Starrett tape different from others?
I never knew that about 3d printing and lathes, an important point everyone should take to heart.
Nice to see that I am not the only one to sit on there horizontal band saw.
I think there IS a really good reason why you cut those t-slot fillers to length rather than modeling them correctly. Most 3D printing enthusiasts would have thrown those out and re-printed them, but that's a bad, wasteful habit to get into. I think this was some combination of a conservation mentality, being familiar with subtractive manufacturing, and of course having a slow printer :D
Been quite a while that I have seen somebody print on bluetape!
Great video garnished with special humor! Big thumbs up for that!
Ahhh, The reference to you and your family are horse ppl. That explains it all. As is my wife and 1 of 2 daughters that enjoy the equine world. I have noticed that you like keeping your shop very organized, And make items to make your everyday life just a little easier. Instead of the other spectrum of the typical horse ppl that half ass stuff back together with duct tape and zip ties. And worry about fixing right the next time when it breaks again. Which is my father in-law, and it drives me NUTS. And its unsafe. Pretty good idea here, and since McMaster Carr is in my back yard (Aurora, Ohio facility) Im going order some of this up and have it sent to will call. My lathe and the new project, My recently acquired Wells Index 745 Vertical Knee Mill sure could use a cover on the back of the table to protect its 54 yr old ways. Nice hack there Blondie 😉
Good job 👏 💐
Printrbot FTW!
May I suggest making a hoop extending from the left accordion attachment points made of a bag tie thick enough not to flop or be affected by wind but would prevent the accordion raising up as it approached closely from the right but the hoop would bend left and right easily when touched but not raise. The big problem would be snagging the accordion. Maybe a small ski rider in the middle? (An inch long 1/2 inch wide with small bend up on both ends?)
Check out octane workholding’s t-slot covers
I like the t slot idea, I'll be making myself some of those, thank yoou Quinn
Hi Quinn. One word... Shop Vac! I use mine all the time to clean out all the fiddly and not so fiddly bits on my lathe and mill. Will probably make myself a set of those shut up carriage tee slot fillers though. Even using the vac they are a pain.