Well Detailed Informative Video, which allows a person to understand the process completely! Thanks for making it! Wishing you Love and Happiness -Sphere
Positive for Isaiah and velz to study and see how important guardians of the earth are this is perfect to show the youths from Peace Ministry, protecting our youths minds, chukky star, Dollarmite, j, the boss Jahson, General levi, General Tiggy, popcaan all of them are guardians of the earth positive talks, discussions, uniteing.
Steel is the most important material in almost all sectors of Economy of different countries in the world. It is the important material in making of needles to buildings, land, water, air transport vehicles, space crafts, furnitures, agricultural implements, weapons for defence eqipments and many other items. All should know about materials like plastics, ceramics, glass, steels, composites.
My business International licensing Steel import export mining business India Gujarat Mr savaliya Mahesh International contact business Steel company interest business m o u business
I know it is an ignorant question to you metallurgists, but may i know why it is called pig iron as well as cast iron, both contain the word iron while those have greater amount of carbon than steel?
In short cast iron is iron alloyed with a relatively low carbon content with other controlled elements. Depending on the type and application it is mostly a finished product before being casted into other products. Pig iron is blast furnace smelted iron ore with a relatively high carbon/silica content and is commonly referred to “crude iron” because of its impurities. It’s exclusively an intermediate product of cast iron and steel production. After processing it produces a waste by-product called slag
I expect that it is no different a scenario to what we had in Australia pre WW2. We had a Prime Ministerwho was given the nickname Pig Iron Bob after he sold off Iron pigs to the Japanese and it was kindly returned as armaments. So blast furnace hot metal / iron is transferred by torpedo ladle to a Pig Mill which has mounds on a chain conveyor that the molen metal is poured into. On cooling the pig is removed from the mould. It makes the Iron transportable and also for use in anciliary operations such as foundries.
It's really easy. In essence you have 3 big steps in steel making: melting in furnance, treatment and ferro alloys addings in secondary treatment (to have cleanliness and desired chemical composition) and casting + cutting. Search for online classes that have schemes and more videos (I recommend the steel making with scrap instead of iron ore. It's more impressive visually 😏)
@@chandramoulipakki9110 This is the thing we should change ma'am. Just byhearting or rote learning shouldn't be encouraged to students. A major problem in India. Focus should be given more on understanding it rather than remembering for exams. If students are only made to study "for exams", then we wont be able to create better leaders for the future.
Yes and note that the workers are wearing protective equipment. Heavy industries in advanced nations have Occupational Health and Safety LAWS that Companies must adhere to.
Are you trying to do a project that starts from mining? scrap? for example as explained in this video? a EAF plus CCM system for 50T should be around 50M USD. Not including an oxigen plant and water treatment plant, which should be around 15 to 20M USD. If you are looking to start metal mining and extraction, well those costs are way higher and depends on many factors, such as land, permits, machinery, etc. There are also so many different methods. Some plants spent around 3B USD for a complete system. Hope this helps.
010angelo010 I think you’ve just killed him through a cost based heart attack, I often wonder if people really know how much it costs the run a plant like this, the energy bills a month run into the millions too
@@davehowe4714 the reason I know the costs to start is because I have one. Obviously I didn't spend 3 Billion, but the costs are high. A more realistic number is around 140 million for the 2 blast furnances plus 70 million for the converter, EAF, CCM, and lamination. Electricity and labor depends on the country. Usually a plant that has a blast furnace system needs 8Mva. If you add a line for a converter, EAF, CCM, and lamination your numbers hit around 60Mva for a 30T system. If you start with a small foundry that did 100K ton a year with a ccm and lamination from scrap that would be around 15 million.
Usually lots of dust particles are generated during the mining and other operations. But this dust particles can't be directly charged into the furnace as it will decrease the porosity and choke the furnace. So they are sintered to bind the small particles together. The resulting sinteres have improved mechanical strength and required porosity. This improves the productivity.
@@abhinav1149 Well done..I'd expect that the questioner would have at the very least thanked you for such good info...Crushed small particles of Limestone are also used as a flux along with what is loosely termed "Cold Return Fines"
We provide graphite electrodes necessary for steelmaking. We hope you can see that our price is the most favorable, because we are the supplier and the manufacturer.
Well Detailed Informative Video, which allows a person to understand the process completely! Thanks for making it! Wishing you Love and Happiness -Sphere
Very structured and compact presentation of Integrated Steel Plant and its process. Well-done!
Antonmursid🙏🙏🙏🙏🙏💝🇮🇩🇮🇩🇮🇩🇮🇩🇮🇩💝✌👌
I took an interest in the steel industry over 30 years ago from my dad. He worked at a metallurgy lab with the earliest electron microscope.
Positive for Isaiah and velz to study and see how important guardians of the earth are this is perfect to show the youths from Peace Ministry, protecting our youths minds, chukky star, Dollarmite, j, the boss Jahson, General levi, General Tiggy, popcaan all of them are guardians of the earth positive talks, discussions, uniteing.
That music tho....Hyped up with that footloose style sound.
@Trevor Marcos Spam
@Blanche Dobrosky Spam
Steel is the most important material in almost all sectors of Economy of different countries in the world. It is the important material in making of needles to buildings, land, water, air transport vehicles, space crafts, furnitures, agricultural implements, weapons for defence eqipments and many other items.
All should know about materials like plastics, ceramics, glass, steels, composites.
I'm metallurgical engineer since 1983, the new technology in this field immpessing me; Thanks
hey Tageldin, can you help me with my assignment for my engineering class?
Loved this video; very informative! Thank you.
I also saw it twice and liked the narration by professor.
Like the narration, steps are described, applicable info are included. We know what is occurring
I finally know how to get past the Industrial Age in Sevtech!
My business International licensing Steel import export mining business India Gujarat Mr savaliya Mahesh International contact business Steel company interest business m o u business
Very helpful video as I recently joined TATA STEEL 😊
Wich post
Hello are you still working for Tata steel?
@@Georgetech10 yes
Steel is the pillar industry of national development.
Are they using BOS or EAF? Need help for my report thanks.
Interesting, Like steel mill railroads too
Thanks for the education!
I have 10 years experience in over head and gantry crane oprtr do you have any job for me
Good I like steel and working in this field welcome to new suppliers or traders
I have 10 year experience in steel plant can u help me job for there
The vedeo is such a good marketing tool and it might have generated dozens of suppliers and scores of customers.
I have a 8 year's experience in basket career operator do you have job for me at any country
how do you change the electrodes?
th-cam.com/video/Iytcr3T8ZIg/w-d-xo.html they just disconnect the wiring from the top, pull it out with a crane, and drop a new one in
The cabin electrodes slowly burn away, you keep adding to them one end is threaded the other has about a foot - foot & half nipple !
I know it is an ignorant question to you metallurgists, but may i know why it is called pig iron as well as cast iron, both contain the word iron while those have greater amount of carbon than steel?
In short cast iron is iron alloyed with a relatively low carbon content with other controlled elements. Depending on the type and application it is mostly a finished product before being casted into other products. Pig iron is blast furnace smelted iron ore with a relatively high carbon/silica content and is commonly referred to “crude iron” because of its impurities. It’s exclusively an intermediate product of cast iron and steel production. After processing it produces a waste by-product called slag
Well the answer is simple,the pig iron is called so, as it resembles the shape of a reclining pig.
I expect that it is no different a scenario to what we had in Australia pre WW2. We had a Prime Ministerwho was given the nickname Pig Iron Bob after he sold off Iron pigs to the Japanese and it was kindly returned as armaments.
So blast furnace hot metal / iron is transferred by torpedo ladle to a Pig Mill which has mounds on a chain conveyor that the molen metal is poured into. On cooling the pig is removed from the mould. It makes the Iron transportable and also for use in anciliary operations such as foundries.
Im not expert, but aren't they wasting energy by pelleting & heating coal? (I saw it catching fire)
DESI BOY they transform coal to coke, a porous fuel with a high carbon content and few impurities, made by heating coal or oil in the absence of air.
Cran poretar ke liye job mil sakati he
This fascinating world should be shown much more interesting..
Many Thanks I am ex employ of S.A.I.L
how can students memorize and remember all of that ?
It's really easy. In essence you have 3 big steps in steel making: melting in furnance, treatment and ferro alloys addings in secondary treatment (to have cleanliness and desired chemical composition) and casting + cutting. Search for online classes that have schemes and more videos (I recommend the steel making with scrap instead of iron ore. It's more impressive visually 😏)
Students need to read again and again and by heart it for exams.
@@chandramoulipakki9110 This is the thing we should change ma'am. Just byhearting or rote learning shouldn't be encouraged to students. A major problem in India. Focus should be given more on understanding it rather than remembering for exams. If students are only made to study "for exams", then we wont be able to create better leaders for the future.
Iron from a blastfurnas is ~1500 °C
not 1650
Electrical incharge ka jagah khali hai
Sir,is there any use of rice husk as a insulator in this steel production process..?
karthik dk yess it is use as insulation
Isn't this temperature and gass hazardous for workers there
Most of the work is controlled from a safe distance. Only during maintainence work the workers operate on them. But yes it's indeed a dangerous work
Yes and note that the workers are wearing protective equipment. Heavy industries in advanced nations have Occupational Health and Safety LAWS that Companies must adhere to.
Good information
It is very hard working
Excellent video on the production process, thanks for sharing. Dig the music too
I just educated myself and I got an A1
Great work.
Sir I have to Open an Iron Smelter Company please tell me how much it will cost
Are you trying to do a project that starts from mining? scrap? for example as explained in this video? a EAF plus CCM system for 50T should be around 50M USD. Not including an oxigen plant and water treatment plant, which should be around 15 to 20M USD. If you are looking to start metal mining and extraction, well those costs are way higher and depends on many factors, such as land, permits, machinery, etc. There are also so many different methods. Some plants spent around 3B USD for a complete system. Hope this helps.
010angelo010 I think you’ve just killed him through a cost based heart attack, I often wonder if people really know how much it costs the run a plant like this, the energy bills a month run into the millions too
@@davehowe4714 the reason I know the costs to start is because I have one. Obviously I didn't spend 3 Billion, but the costs are high. A more realistic number is around 140 million for the 2 blast furnances plus 70 million for the converter, EAF, CCM, and lamination. Electricity and labor depends on the country. Usually a plant that has a blast furnace system needs 8Mva. If you add a line for a converter, EAF, CCM, and lamination your numbers hit around 60Mva for a 30T system. If you start with a small foundry that did 100K ton a year with a ccm and lamination from scrap that would be around 15 million.
100's of millions
@@010angelo010 3 billion, you got robbed
nice
Om and sons ❤❤❤❤
GREAT
Like this video!Thank you.
I want appy as tapping operator or charging operator or any overhead crane operator
Good educations
Helper job milega
অনেক ভাল লাগলো
nice video
so funny at the start the video I was like, oh shit i can understand English very well, then the real english started...
Thank you
Some clarification required...the molten Iron or BF hot metal is NOT Pig Iron unless the hot metal is cast into small ingots referred to as pigs.
Perfect Perfect will said..! I appreciate you all ❤️...!
Sir steel ke bare me mughe aap ka madad chiye
Hilo sir steel material process iron or steel Rebir material plant contacts Whatsapp +251911207096
Metallurgy engineer know all of this
You must be a hero....
@@peanuttization thanks bro
Where are you from
I am tamilnadu
@@karthikselvam1111 it was sarcasm dear Dravidian.
its so much easier in minecraft
Added all company factory equipment brands in added all branches added all transportation added all🇮🇳🇮🇳🇮🇳 added all🇮🇳🇮🇳
?? : 철만드는 과정한번 볼래??
나 : 응??
?? : 그냥봐 재밌을거야
hahahahahah
Thank you for your sharing. We are a factory of graphite electrode. Hope to cooperate with you.
You got me f**k up!! 🗣 I need 100 an hour
Still don't understand what Sinter is for? Need a lesson in Steel Chemistry.
Usually lots of dust particles are generated during the mining and other operations. But this dust particles can't be directly charged into the furnace as it will decrease the porosity and choke the furnace. So they are sintered to bind the small particles together. The resulting sinteres have improved mechanical strength and required porosity. This improves the productivity.
@@abhinav1149 Well done..I'd expect that the questioner would have at the very least thanked you for such good info...Crushed small particles of Limestone are also used as a flux along with what is loosely termed "Cold Return Fines"
"Mexico...Not Just Tacos!"
Joey Jamison German steel is better 🤔 and I’m not against Mexican I’m half Spanish but live in Germany look up Thyssen steel
@@jables6632 Germany is miles ahead of most of the world in more ways than I can count. Good for you guys over there!
Awesome!!!
Antonmursid🙏🙏🙏🙏🙏💝🇮🇩🇮🇩🇮🇩🇮🇩🇮🇩💝✌👌
Antonmursid🙏🙏🙏🙏🙏💝🇮🇩🇮🇩🇮🇩🇮🇩🇮🇩💝✌👌
Almost all processes of a steel making plant
Dios bendiga México
Rigoberto Rojo que?
Rigoberto No epa in your toilet of a country
Pobre Mexico, tan lejos de Dios y tan cerca a los Estados Unidos
Remonta pri
4:09 140 megavolts ? Guess again.
Mexican style flux capacitor
Where it is??
I believe it is in Mexico
Plant it's located in Monclova Coahuila México 3 hours away from Texas
Steel proses hindi me video banaye sir
Learn English poor dog
We provide graphite electrodes necessary for steelmaking. We hope you can see that our price is the most favorable, because we are the supplier and the manufacturer.
3 years experience me
99 smithing
who else here because of entrep
nipponn steel & sumitomo metal
news channels only show drug cartels of mexico........ 😓
Me coren opretae
All the tree huggers that have a problem with this process need to look at all the metal they use daily
Taconite not pellets
1000 man... all gay.
China high quality carbon electrode paste provider
Electrode Paste,Graphite & Carbon Electrode,Prebaked Carbon Anode,Graphite Items,Flake Graphite,Expandble Graphite,Amorphours Graphite,Anthracite Filter & Activated Carbon,Carbon Raiser
I am a metallurgist
Ok
Slow down dude.
See I really hate this video you show all this video from a mill in Mexico what about USA steel
th-cam.com/video/kh08p85n678/w-d-xo.html
th-cam.com/video/E2KlciJmJV8/w-d-xo.html
Larry Larry Larry, you know they can watch this video in Mexico.