Wiring Diagram Structure of a Real-World Custom-Made Machine | Industrial Wiring Diagram
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- เผยแพร่เมื่อ 13 พ.ค. 2024
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Before you watch this video, we suggest watching the previous episodes or reading their blog posts here:
👉 How to Read Electrical Diagrams ▶ upmation.com/wiring-diagrams/
👉 How to Read PLC Wiring Diagram ▶ upmation.com/plc-wiring-diagram/
In this video, we will check out another real-world circuit diagram but this time from another perspective. I will show you the structure of a standard wiring diagram that belongs to a real-world customized machine.
As this whole lengthy document is associated with a singular packaging machine, the designer has integrated the wiring diagram along with several other sections in one single document.
Right after the cover sheet is the index of the wiring diagram that shows which page is allocated to what mechanism.
After the Index, there is a page including the wires' color code of the electrical panel. For instance, in this specific panel, you can find and track 110 VAC wires in red color and 220-volt AC in Grey color.
On this page, we can also find some general specifications of the electrical panel, control stations, junction boxes, and so on like their enclosure’s material, color code, Ingress protection rating, etc.
The first part of the electrical drawing is assigned to power distribution across the panel for different purposes. Whether it is a 3-phase power like here or it is a 1-phase or 24-volt control power.
Power distribution has happened until page 62. On the first page, the 3-phase power has been distributed inside the panel using a “Power Distribution Block.” It is nothing but some premade busbars with some screws on them for making the connections simple, easy, and safe.
Obviously, most of these three-phase feeders are going to supply our rotary consumers or electric motors.
In continue, we see the same configuration until we reach the single-phase power distribution used for some utility stuff like the panel lamps, sockets, fan, and the limit switch of the panel’s door.
The next part is assigned to the control circuit’s power supply which is 24 volts as we had explained in Episode 1.
As the designers have chosen the AS interface for some parts of the machine, the next page is about feeding the AS interface power supply with 3-phase power. From the output, different AS interface I/O modules and sensors have been supplied.
The next part is about exchanging some signals between different parts of the packaging machine.
After that, we reach wiring diagrams of the safety devices installed in different parts of the machine that are wired to the safety relays within the control panel.
The next part begins with some simplified schematics that give us a general overview of the control or automation network of this machine.
On the first page, you see the Siemens PLCs, Siemens ET200SP that acts as a remote I/O system, an AS interface master to control Distributed I/O network, the VFDs that are networked in daisy chain topology, a touch panel as the HMI or Human Machine Interface, and finally, an industrial Ethernet switch to connect all these together and to higher level PLCs.
This section illustrates the connection of the sensors, transmitters, and other instruments to the PLCs’ local Input and Output cards or Remote IO cards.
The next section that I am going to briefly review is the Variable Frequency Drives’ cabling and wiring diagram.
Next, is about the control stations or operator panels that are distributed all over the machine for different purposes.
We invite you to watch this video and see what the structure of an electrical wiring schematic is!
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Timestamps of this video:
00:00 Introduction
00:28 An overview of this Electrical Wiring Diagram
01:13 Coversheet, Index, Wires Color Code, etc.
02:54 Power Distribution
05:27 Signal Exchange Wiring, Safety Devices Wiring
06:43 Automation Network Configuration
08:04 Signals & Sensors Wiring, VFDs Wiring, Operator Stations Wiring Diagram
10:22 Electrical & Control Panel Internal Layout
10:43 Termination Diagram and I/O List
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#wiring #wiringdiagram #electricalwiring
You might have been in emergencies in which your manager or a client needs you for a quick failure diagnosis of their tripped plant. If not, you will certainly be! 🙂
So knowing the structure of the electrical and control wiring diagrams would be super useful in those circumstances!
To get more insights about the wiring diagram I strongly recommend watching the following videos:
How to Read Electrical Diagrams 👉upmation.com/wiring-diagrams/
How to Read PLC Wiring Diagram 👉upmation.com/plc-wiring-diagram/
A drawing of great reference value. What software was used to draw this drawing and where can I download the drawing in the video
@@user-ww4xm4oj6q Thank you for your compliment! The software that has been used to draw the diagram was EPLAN P8.2.
What an amazing topic! That is what we exactly wanted to see. Thank you very much!
Awesome! Lovely to hear that and glad we could help! Please share this video with your friends and colleagues in other social media. Thank you!
❤beautifully u described everything .
That's perfect. Keep the good work up. Thank you
Thanks a lot, and you're very welcome, Saeid! Will do! Please stay tuned.
another great tutorial video, thank you for sharing your knowledge.
You're very welcome and thanks a lot for watching!
Loved every second of it, keep it up! :)
Wow! Amazing! Thank you for watching and please share this video with your friends and colleagues in other social media.
It realy means a lot to me
I work at Amazon as a Controls tech and this helps and is very similar to our setup. Very helpful and shared with my Team.
Perfect! Thank you for sharing! Stay tuned for more.
incredible
another great video tutorial, thank you for sharing ypue knowledge.
You're very welcome! Thank you for watching!
Thank you so much for this playlist im searching for this content and finally i got it thanks and pls continue this playlist.
You're very welcome! Thank you for your suggestion, we'll try to do that.
impressive ,Thank you
Many thanks! Glad you liked it!
Amazing 🤩
Very informative video! Thank you so much
You are so welcome, Emad!
Important and very useful information. Thanks for sharing this video
Many thanks, Golnaz! Great to hear that! Please stay tuned for more of these videos.
Good explanation brother 👌👌
Keep it going! Go ahead! Don't stop! Please
Hey, Roma! Thank you for your comment! We will do our best! Although our time and resources are very limited.
Really good videos 👍
Hello, my friend!!! Today I'm in a good mood, I'm watching your videos) Thank you very much!!!
Hi Razer! You're most welcome! Thanks a lot for watching! Hope you liked that.
Very amazing video keep the good work
Thank you, Mohamed! Great to hear it was helpful.
Really good video
Very good,
wonderful Upmation
Thanks a lot!
Excellent brief , keep creating videos like this benefit explain.
Thank you, Mohammad! We will do our best to provide you and other audience with the best contents possible!
Very good
Have you got a link to the Safety relay you mention?
nice video
Awesome 👍
Thank you! Cheers!
very useful👍
Thanks a lot! Great to hear that!
Good video, may i get project file of this wiring diagrams?
Great 👍
Thank you for watching! Let us know if you have any suggestions or questions.
Awesome
Thank you!
Nice video.
Thanks a lot!
👏This is an amazing series Upmation and I hope you carry on with the good work.
Thanks a lot! We hope so.
Sir will you start electrical designing in Eplan software please ?
The upper lines and number are denoted for what? Thanks for the knowledge
Hi, Noel! You're welcome! These numbers are to address various parts and equipment on different pages of the wiring diagram. If you wish to get more insights on this matter please watch this video or read its article here: ▶ upmation.com/wiring-diagrams/
thank u very much,i have one request ,could please heavy automotive schematic diagrams explain, if any link
You're very welcome! Thank you for your suggestion. We'll try to do that.
Good video. What is this "ASI Master Device"?
Thanks.
Thank you for watching! The AS-interface master is a controller that controls its downstream instruments independently using the AS interface protocol which is a specific protocol for the field level of the automation system. At the same time, it is connected to the upstream bus of the control level to exchange some data to/from the higher level of the control system. For doing so, it converts the ASI to other Fieldbus protocols that are usually used by the control level such as (Ethernet, Profibus, etc.)
I suggest you watch these two videos to get more insights:
Distributed IO vs. Remote IO: th-cam.com/video/PxvDM0hhr-Q/w-d-xo.html
Remote I/O System for Industrial Automation: th-cam.com/video/Fqx4Knk-TTQ/w-d-xo.html
@@Upmation Thanks for your prompt reply. Keep it up.
software drawing?
8:47 what is the meaning of rp1:a etc on the top of the Q7
Can you do a video on safety relays? Thanks
Thanks for your suggestion! We will definitely consider that.
Can you please share the schematic diagram pdf
Regrettably, accessing this document is not feasible as it is protected by copyright. Thanks for your understanding.
@@Upmation okay 👍
Hello Upmation. It's 3 months now and we are still waiting for a new video upload. Thanks for your educational videos.
Hi Bitebo! Thank you for following up. We're going to publish a new video in the next week.
As you are a member, you will become aware of the reasons of the delays and some good news soon, via the community.
Waring normally open normally close
👍👍👍💪💪💪!!!
Pleas tell me the software
Hi @upmation You guys should put the link for the drawings
Hi, Daniel! These documents are copyrighted and regardless of our desire to share them with you rest of our audience, we are not able to do that, unfortunately. Thank you for your understanding!
👍
Could you tell us what's free program to create electric diagrams?
Thank you.
Hi, Wilson! Unfortunately, we are not aware of any free software.
@@Upmation Thank you.
qelectrotech
DesignSpark Electrical
@Alejandro Alvarado Thank you.
can you please upload for us the pdf that you used in video ??
Hi, there! These documents are copyrighted and regardless of our desire to share them with you rest of our audience, we are not able to do that, unfortunately. Thank you for your understanding!
@@Upmation ok. Thank you ❤️
@Upmation it's okay, I understand. Can you please even tell the series number of the machine.
✅
Please make new video showing how car odometer lcd display are manufactured? And if damages, how to repair?
Thank you for your suggestion. We'll consider that.
Can you share the wiring diagram with us ?
Hi, Mohamed! These documents are copyrighted and regardless of our desire to share them with you rest of our audience, we are not able to do that, unfortunately. Thank you for your understanding!
A bit more detail would have been helpful in following the wiring for beginners.
Hey! Thank you for your comment! This video was meant to outline different parts of a standard wiring diagram. Following you can find more detailed instructions on electrical wiring diagrams:
How to Read Electrical Diagrams ▶ upmation.com/wiring-diagrams/
How to Read PLC Wiring Diagram ▶ upmation.com/plc-wiring-diagram/
@@Upmation Excellent. Thank you for these links.
Please remove the slight "hiccups" in the audio. Great video. Thanks.
Hi Bitebo! You're welcome. Could you please tell me the time of these hiccups? Thank you!
I am Indian man working for CDS dredger
It is hard to watch it with this "thumb up" jumping up all the time...
Not all the time, indeed! Just three times during around 13 minutes. But we are sorry and we will reduce the number of times. Thank you for your comment!
@@Upmation I am not mean here. But there is % of people, who are really anoyed by this, and I am among those.
Good video by the way!
@@ukaszkowalski725 I see! We will take care of that for sure. Thank you for letting us know.
ｐｒｏｍｏｓｍ 💯
Unfortunately, this video is just a brief and superficial view on this complicated topic. I think, that the beginner will not understand practically anything. Maybe you should make longer videos with more explanations. Or many smaller videos with one video for each table of contents item (power distribution, exchanging signals, safety devices wiring, control network configuration and so on). Otherwise great graphics and realisation of idea. Good luck, guys!
Thank you for sharing you viewpoint! Yes, this video as you've already explained was exactly aimed at introducing the general outline of a standard wiring diagram to let the audience have an overview about what they are going to deal with. And we will continue with the details of each part, as you can see in the following videos:
▶ upmation.com/wiring-diagrams/
▶ upmation.com/plc-wiring-diagram/
Please watch these videos as well and let us know what you think. Thank you!
@@Upmation Already watched these videos. They are a lot more informative and detailed. Hope the next videos will be as good as these or even better. Thank you!