As a retired clay sculptor who worked for General Motors, I must say that I’m impressed. Although not as perfect as clay would be, your process produced a fine semblance of the auto that hopefully will suffice for the end customers use. Nice video.
@@igsgaragelook up automotive styling clay. Usually made by a company called Chavant. You warm it up to about 135 degrees so that it becomes soft enough to apply and when it cools to room temperature it is hard and carveable. I never really drys out and you can use it over and over until it gets dirty. Best of luck.
people sayin that iam a skilled man but when i watch something like this i know there are so many talented people out there and a lot to learn from... good job well done
Hi Danie, I found this American engineer on TH-cam that explains it so nicely how strong the different types of fibreglass is. He calls himself “builder creator “on TH-cam and he is building his own racing car but the way he is going about is simply brilliant. You can certainly learn a lot from Jay. I would love to have your feedback.He also made a clay extruded to partition the mould. Please watch , you will lear a lot from this guy.🇿🇦🇦🇺🇬🇪🇷🇺🇷🇺🇷🇺
Builder creator has good information, there Is another guy, his channel is Neal Bailey studios, he designed and built his own car, it was called the Bailey Blade. I also love also watching his build. Both showed different ways of making their car buck.
@@BroughBuilt SO I for some reason thought that this was now the mould you would use to make many or more than one body shell for race car or cars ,,,a mould so if the guy crashes the car and destroys the left rear quarter you can simply just glass him up a replacement,a mould that you can lay down a jell coat first and the colour you want the car to be ,,then just spray glass and nock out a dozen if you like so you can sell a few on the free market as i know people who would be interested in buying a full set of prefab panels ,,,so if the guy you built thia for destroys the hood or the drivers side door and wing he will not be able to get any replacement parts like or the same as the originals because they will not be available and its not like you will be able to fab up just the door panel or any singular part the same as the original correct ??? so its a one and done and if he damages any of it he has to get a complete new body shell made from scratch ,,,yeah not how i would like to do it . you have done an amazing job,i just thought this was stage one and building the mould not stage one and done ,,,so much effort for something that cant be easily replicated unless you turn it into a mould .
The smell of epoxy resin is addictive... Haaaaaaa ! I use to build surfboards the exact same way, except we didn't have to peel the styrofoam away from the cured cloth as a final. Just sand and polish, then ride. Awesome work you did !
Truly fantastic! As a one time race car builder in the early seventies, I truly appreciate the hard work and artistry you have shown. You have demonstrated great integrated thinking and deserve great success. I did notice that no one was wearing a face mask when sanding the polystyrene. It gives off micro particles which you are all breathing in. And if any of you are smokers too, it will for sure have a bad outcome. Please take care, you guys are valuable, and I know face masks are a real pain, but the alternative is so much worse!
Yessir, i appreciate this mans ambition, but he needs to do more research, not only the health implications, but the wasted hours by not using a release agent...
I really want to see this get mounted and finished. I loved this video, and definitely want MORE!!! Please keep showing the progress of this project all the way through to the final product.
You should use polyvinyl alcohol spray before fiberglass as a mold release. Works amazing and washes off with water. Then you won’t have to clean the foam off the mold. I’m blown away by your work!! Looks amazing!
I enjoyed every minute of this video what a result in the end. When it started I couldn't see how you were going to capture the beautiful lines of an AM. Cheers Dave
Great job guys.. ..I'm still itching just watching this...may I suggest, don't throw away the polystyrene..mix it with superglue ...pour it into molds,then sprinkle baking soda on it,works as a catalyst...make door handles, air scoops ect. .
@jamesgocka346. Yep bud. A similar thought occurred to me. Saw a vid where polystyrene is dissolved into some kind of solvent until the consistency is somewhat thickish. Pigments can be added and then used as a filler or to make shapes in moulds. Once set it is incredibly strong. Also finishes off with sanding to a very fine finish.
Great combination of artistry and skill! Somewhere, there is a 14 year old figuring out how to do this with a homebuilt CAD cutter.. scan a model, scale it up, build it.
This is already being done in many industries. Boats, aerospace, blades for wind turbines, automotive, etc. Pretty much anything composite uses multi axis routing to cut patterns from foam. There is some very advanced stuff being done that, unless you are in the industry, you don't ever hear about. Sometimes we scan things but that's usually to bring digitization to legacy products. More often than not, we go right from CAD model to routing.
Easiest panel fab method I've seen yet. And the durability of your cross-weave layering seems perfect for body panels. This one gets bookmarked for future reference.
I once helped my dad carved a giant 10 foot diameter pepsi bottle caps from styrofoam and even bigger jumbo jet cockpit, it's in the early 80's, he probably the first one using hot wire cutters and airbrush to do large scale 3d styrofoam promotional props in my country. I always thought my dad is some kind of McGiver-y dude. Miss him.
Life is a learning curve and I always say”steal with the eye and learn from the masters. You could have been a sculptor.I like your way of doing things, the simple but efficient way. But us South Africans are like that. Thanks Danie.
The vision you have to have to create this masterpiece is unbelievable. I am a woodworker and can make just about anything out of wood and enjoy every minute doing it. You have to go to another place and block everything out so you are in the right frame of mind to accomplish such a feat. Great job!
When I was manufacturing bodies for a Radio Controlled car accessory manufacturer this was the same process we used, on a smaller scale of course, from 1/12 to 1/5th scale actually, :). Even though I went back to automotive repair because it pays better, they now have made well over 100 different R/C bodies. The full-scale version is Very cool!
Looks like fun to me. Good idea for making the mold/cast/form. I like working with fiberglass, even if it's a bit messy and stinky. I've not attempted entire car bodies, but have done door panels and subwoofer enclosures. A guy taught me how to create body kits (ground effects) for any car, but haven't tried that yet. He used drywall mud over plywood to create the forms, then made a reverse of it and laying the fiberglass up in the reverse.
wow didn't think i would have this much fun watching someone cutting polystyrene. awesome vid, glad youtube got me onto a local channel with a lekker oke
No need to tell you what you already know. Many people here that have commented, in general, have posted question after question on what I would like to have asked, queried, nd interjected on but they've posted excellent questions. However I will say this...., You have another subscriber to your channel. Thank you for this remarkable and highly educational video.
This video proves that amazing shapes can be built using readily available materials, along with a lot of skill and labor. Very inspiring, thanks for sharing!
Danie, thanks so much for this! In my head I've wanted to reskin a Lotus 7 type vehicle now for ages... just can't seem to find the money. However, this method seems really quick once you've got your hard points.
This craftsmanship and pure skill is incredible! I've always wanted to do this (but would likely just CNC from foam) but this is a level I can't fathom.
This vid was really fun to watch. I was unsure at the start when your wire cutter didn't span the entire car as in foam wing construction but you showed me! Outstanding work and I'm just amazed at how you made your vision into reality in foam for goodness sakes! Great job!
Great idea, well documented process! I am personally always troubled with Styrofoam, because it gets all over the place whenever I am making anything from it. Then I tried the idea documented by some Asian TH-cam posters... they dissolve pieces of Styrofoam in acetone and produce a very useful gluey compound. I am now used to vacuuming all the dust and pieces of Styrofoam and creating the mass for future modeling and surface filling and repairs. In your case one liter of acetone would dissolve the whole quantity of Styrofoam, that you had to dispose off somewhere and ultimately pollute the nature. More acetone would produce a less viscous glue.
I just started your video - and I had to pause for a minute to insert this comment. Thank Heavens I finally found someone on here that thinks a bit like I do! I have been searching for weeks looking for information on something like this! TH-cam is full of expansion foam ideas. With my car being a daily it has to stay operational.... I want to custom my dashboard and this type of foam is the way I want to go... This way (I hope) I'll be able to create custom panels and then attach them over the existing dashboard. Just in case I do something outrageous I won't ruin my dash. Anyway, I gotta get back to your video. My car is in need of some surgery 😂
Brilliant job. It's going to look fantastic. It's also moved to the top of my "Jobs I never want to do" list. Expanded polystyrene is second only to glitter for making my skin crawl.
I BEEN A CAR NUT FOREVER AND BUILD MY OWN CARS AND I LOVE WHAT YOU'VE DONE AND IT HAS GIVEN ME SO MANY MORE IDEAS THAT I WILL EMPLOY BUILDING SOME OF THE DREAM STUFF I ONLY HAD FLOATING AROUND IN MY HEAD UNTIL NOW, THANK YOU
Very interesting to see your methods. I have done similar projects with styrene and urethane foam but used epoxy laminating resin to give it a hard skin that the polyester filler and primer won't melt. I use Surform files but it looks like your getting good results with a wire brush. I also use a laser level to check symmetry of the form to see it both sides match. I love your can-do attitude and you always impress me with your great results. Thanks and cheers to you.
Oh man, the least that can be said about you is that you are a great artist. Your place is in one of the major design companies. Thank you for sharing this wonderful work with us. I follow you from Saudi Arabia, the country of dreamers.
You did it just right. The carbon fiber is much stronger in a multi directional lay up, however carbon is so stiff it does break rather than bend. If you could get some "S" glass, it would be as strong as the carbon, but would bend like your lay up. Coming from the sailing and catamaran world, a lot of people want carbon boats until they bump into the fuel dock and write off their boat. Flexible fiberglass with carbon stiffeners is the best of both worlds. Of course, vacuum bagged infusion or pre-pregs would be even better.
I thought you were making a mould so you could easily replicate the panels - Are you serious that all that work and first corner nudge and its gone? Where does structural rigidity come from? I am stunned at the workmanship and effort that goes into making that. Simply incredible guys.
I was asking myself the same and I suppose that when you unmold the body, you can reinforce with inner layers with little epoxy tubes for example. By the way, I suppose that this resin skin will be bonded on a tubular chassis.
@@mikls6830 I see - I'm incredulous that after going to all that trouble they don't make that outer skin a mould and then in the conventional fashion produce the skins from that mould - The customer will need a wing or lord knows what after the slightest of touches and all that original shape is gone. No wonder this motor racing lark is so expensive 😂
I am betting when they hang the body on the chassis the body to chassis mount or support system will also become the inner body support system giving the body much more strength. I did expect the initial body to be a mold not the simi finished body. I would have made it a mold so more body pieces could easily be replicated but when each body section is finished, it can also be used to make a mold before final mounting, maybe that is the plan. These guys certainly know what they are doing so I had to subscribe so I don't miss any updates in the future.
Excellent work, I worked at futura designs where we made the hard model for this car from the clay model, one thing we did to ease in the release from the clay model was to apply aluminium foil with spray adhesive, to form a barrier between the clay and fibre glass, then wax and.buff the foil then pva spray it, it would work on the foam model you were using and preserve it too.
EPOXY RESIN!! HOT DAMN! I've found how to put glass over Styrofoam without it turning into mud!! Boyyyyy, my Honda already loves you brother!! Thanks for the video!!! Sub'd!!!!! Forever
Wow, nice, doing something similar but as a boat rigth now. Fascinating build, I am using Xps in hope for a smooth finish. Lots of useful tips, thx for that!!! Can`t believe seein someone somewhere else using nearly my method at exactly the same time! Wow. Very motivating. I have to watch this amazing build again now.
This may well be one of the most interesting videos you've ever published on YT. I was fascinated and definitely learnt something from your video. 👌👍👍👍11/10 Thanks cheers Paul
What an insane video my guy, wow !!! Love the longer format. Such a beautiful transformation, all sculpted from a palm sized toy model. You are wild Danie ! 😎 low-key love the colour even though it's just resin dye 😅 As always, looking forward to the next build video. Thank you for sharing and teaching 👍🏽
24:15 my OCD is going "those hood scoops are not as pointy as the original both top and bottom" but what a fantastic project! The result is really great and I can't wait for the sequel :)
I just would have left some of the foam in; like carved down to structural ribs inside for support and mounting points, or just for thinner outer and inner layers of fiberglass sandwiching a foam core center - wouldn't of added much weight, but could have made the panels super rigid and strong
Amazing work. I've built landscapes this way and thankfully I didn't have to worry about symmetry. I'd suggest an overhead laser projecting a grid would make it easier to see the curves as they develop.
Very educational I'am thinking about this approach to a problem I'am having and I appreciate the time and effort that went into this video! Cheers Mate!
Hi Brough Built, I really enjoyed your video! Not only are you extremely skilled, but your vision is just as good, if not better. Thank you, and I’m subscribed. I look forward to future episodes. Regards, Pete.
Dude, this is incredible! For the longest time now I've wanted to make some actual defusers in the rear bumper of my Mazda 6 MPS. You gave me so many good ideas, thanks for uploading the whole deal. Hello from the Netherlands 👍🏻
If you calculate the wall insulation foam that costs like 2$ per 2square meters then you can buy lets say for about 30$ the foam, glue for 5$ and remaining 15$ you can buy a small bucket of filler and sand paper. 50$ total of course the resin and fiberglass for the entire car will cost you like 300$ approximately
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@@DominoSixO But the skill is priceless. I've been building custom parts, molds, and bodies for decades. Have you? PS: WTF is a "sasi boy"?
I've been building airplanes, boats from foam and 3D modeling for decades, so yes, I have too. I know some people overexaggerate with prices and skills when they never been in such fields
Flippen ongelooflik!!! 🙂 This has been so informative and mind blowing on so many levels. I would love to visit your little workshop. I have learnt so much in this one video and think you are an absolute master.
Sehr cooles Video und sehr gut erklärt. Vielen dank, das Ergebnis ist wirklich toll und man hat endlich mal eine Vorstellung wieviel Arbeit da drin steckt. Viele Grüße aus Deutschland 👍
Thanks dude, I’m embarking on a project and mild building/layup is a part I’ve been trying to nut out before I start. I’ll be utilising a CNC router for shape but your layup method and finishing is mean as!
This is what TH-cam was made for, instant sub.
YES! 14 is WISE
As a retired clay sculptor who worked for General Motors, I must say that I’m impressed. Although not as perfect as clay would be, your process produced a fine semblance of the auto that hopefully will suffice for the end customers use. Nice video.
yeah it looks like what as a student we used to do to load the clay on.
What type of clay is used? Mine keeps drying and cracking
@@igsgarage If your clay is drying and cracking sounds like you are using a water-based clay. Plasticine Is what is used for automotive models.
@@igsgaragelook up automotive styling clay. Usually made by a company called Chavant. You warm it up to about 135 degrees so that it becomes soft enough to apply and when it cools to room temperature it is hard and carveable. I never really drys out and you can use it over and over until it gets dirty. Best of luck.
@@daviddickmeyer5231 thank you!
people sayin that iam a skilled man but when i watch something like this i know there are so many talented people out there and a lot to learn from... good job well done
Your profile civic is beautiful 👍
@@zackmoore147 thanks bradda check out my typer build
100% agree.
@@zackmoore147 thank you ♥️
Who says you are a skilled man?
Hi Danie, I found this American engineer on TH-cam that explains it so nicely how strong the different types of fibreglass is. He calls himself “builder creator “on TH-cam and he is building his own racing car but the way he is going about is simply brilliant. You can certainly learn a lot from Jay. I would love to have your feedback.He also made a clay extruded to partition the mould. Please watch , you will lear a lot from this guy.🇿🇦🇦🇺🇬🇪🇷🇺🇷🇺🇷🇺
Great stuff! I will go check out his channel thanks!
Yep,I've watched a lot of his stuff Haswell, he covers so much and so much detail,and tips and tricks and how to correct mistakes.
Proudly south African ✔️ . Where in SA are u based?@@BroughBuilt
Builder creator has good information, there Is another guy, his channel is Neal Bailey studios, he designed and built his own car, it was called the Bailey Blade. I also love also watching his build.
Both showed different ways of making their car buck.
@@BroughBuilt SO I for some reason thought that this was now the mould you would use to make many or more than one body shell for race car or cars ,,,a mould so if the guy crashes the car and destroys the left rear quarter you can simply just glass him up a replacement,a mould that you can lay down a jell coat first and the colour you want the car to be ,,then just spray glass and nock out a dozen if you like so you can sell a few on the free market as i know people who would be interested in buying a full set of prefab panels ,,,so if the guy you built thia for destroys the hood or the drivers side door and wing he will not be able to get any replacement parts like or the same as the originals because they will not be available and its not like you will be able to fab up just the door panel or any singular part the same as the original correct ??? so its a one and done and if he damages any of it he has to get a complete new body shell made from scratch ,,,yeah not how i would like to do it .
you have done an amazing job,i just thought this was stage one and building the mould not stage one and done ,,,so much effort for something that cant be easily replicated unless you turn it into a mould .
Might have been long, but you had my attention fixed the whole time. Excellent work guys.
Glad you enjoyed it!
Ironically that's the same thing my GF said on our 3rd date Of course that's also the last time Cheers WiLLeTT
Yes, I agree 48 minutes is too long for someone with a Tik Tok brain.
If they don't have the attention span to learn... this video wasn't for them lol
I would love to see it mounted to its chassis
There is one thing that impressed me. You clean the workspace between stages of the build! 😀
The smell of epoxy resin is addictive... Haaaaaaa ! I use to build surfboards the exact same way, except we didn't have to peel the styrofoam away from the cured cloth as a final. Just sand and polish, then ride.
Awesome work you did !
Truly fantastic! As a one time race car builder in the early seventies, I truly appreciate the hard work and artistry you have shown. You have demonstrated great integrated thinking and deserve great success. I did notice that no one was wearing a face mask when sanding the polystyrene. It gives off micro particles which you are all breathing in. And if any of you are smokers too, it will for sure have a bad outcome. Please take care, you guys are valuable, and I know face masks are a real pain, but the alternative is so much worse!
Yessir, i appreciate this mans ambition, but he needs to do more research, not only the health implications, but the wasted hours by not using a release agent...
I really want to see this get mounted and finished.
I loved this video, and definitely want MORE!!!
Please keep showing the progress of this project all the way through to the final product.
Same here I was hoping to see a 2nd video
You should use polyvinyl alcohol spray before fiberglass as a mold release. Works amazing and washes off with water. Then you won’t have to clean the foam off the mold. I’m blown away by your work!! Looks amazing!
I enjoyed every minute of this video what a result in the end. When it started I couldn't see how you were going to capture the beautiful lines of an AM. Cheers Dave
Thanks Dave
Great job guys..
..I'm still itching just watching this...may I suggest, don't throw away the polystyrene..mix it with superglue ...pour it into molds,then sprinkle baking soda on it,works as a catalyst...make door handles, air scoops ect.
.
@jamesgocka346. Yep bud. A similar thought occurred to me. Saw a vid where polystyrene is dissolved into some kind of solvent until the consistency is somewhat thickish. Pigments can be added and then used as a filler or to make shapes in moulds. Once set it is incredibly strong. Also finishes off with sanding to a very fine finish.
So glad you put some music soundtrack over the ambient noises. I can imagine how you struggled with the “screeching” of the polystyrene. 😀
😁😁
My father was a master of fiberglass having built/repaired many things over his lifetime, Sadly he passed last year. He would have loved this video ..
Sorry for your loss, hope with time passing you are finding it easier.
Great combination of artistry and skill! Somewhere, there is a 14 year old figuring out how to do this with a homebuilt CAD cutter.. scan a model, scale it up, build it.
This is already being done in many industries. Boats, aerospace, blades for wind turbines, automotive, etc. Pretty much anything composite uses multi axis routing to cut patterns from foam. There is some very advanced stuff being done that, unless you are in the industry, you don't ever hear about. Sometimes we scan things but that's usually to bring digitization to legacy products. More often than not, we go right from CAD model to routing.
Anyone with wood working tools and a 2d CNC router can turn a cad model into a mold or buck.
Easiest panel fab method I've seen yet. And the durability of your cross-weave layering seems perfect for body panels. This one gets bookmarked for future reference.
Nice to see the use of all the appropriate PPE like dust masks while cutting, sawing, and sanding all that toxic stuff...
I saw the Dtype build and, to say the least, I was really impressed. Noe you are doing this. You're a clever fella.
Hehe thanks😁
This is the BEST thing iv seen on the internet for years!! Such a clever Guy loved every second of it 👌
My 1936 Bugatti Atlanta single passenger 3/4 much nicer curves.
Can we get a part 2 of the fitment and it painted?! This is awesome!!
Only 10 minutes in and more design shape than the Tesla Cybertruck. Excellent!
The Cybertruck looks like one of my design projects in school that I forgot about, until 10pm the night before it was due. 😂
Respectfully, the design fits in a donut parking lot.
@@waynemasters8673 Someone pissed in your coffee this morning?
@@waynemasters8673 Let's see your design. Sand brain.
Stop hating. Both cool in their own way
Holy cow danie, your sculpting skills are immense. Great work guys 👍
Thank you very much
especially when he took the saw to it ! Cutting the wheel arches and doors out, yea, I would have been anxious for sure !
@@BroughBuiltthis vid is going to the moon! You deserve it man 👍👍 please build a Aston race car for yourselfs!
I once helped my dad carved a giant 10 foot diameter pepsi bottle caps from styrofoam and even bigger jumbo jet cockpit, it's in the early 80's, he probably the first one using hot wire cutters and airbrush to do large scale 3d styrofoam promotional props in my country. I always thought my dad is some kind of McGiver-y dude. Miss him.
that was sick! can't believe how accurate you got everything with one attempt and no filler.
Even though I am 73 years old, I wanted to become your apprentice! Fantastic job!!!!
Life is a learning curve and I always say”steal with the eye and learn from the masters. You could have been a sculptor.I like your way of doing things, the simple but efficient way. But us South Africans are like that. Thanks Danie.
The vision you have to have to create this masterpiece is unbelievable. I am a woodworker and can make just about anything out of wood and enjoy every minute doing it. You have to go to another place and block everything out so you are in the right frame of mind to accomplish such a feat. Great job!
When I was manufacturing bodies for a Radio Controlled car accessory manufacturer this was the same process we used, on a smaller scale of course, from 1/12 to 1/5th scale actually, :). Even though I went back to automotive repair because it pays better, they now have made well over 100 different R/C bodies.
The full-scale version is Very cool!
Looks like fun to me. Good idea for making the mold/cast/form. I like working with fiberglass, even if it's a bit messy and stinky. I've not attempted entire car bodies, but have done door panels and subwoofer enclosures. A guy taught me how to create body kits (ground effects) for any car, but haven't tried that yet. He used drywall mud over plywood to create the forms, then made a reverse of it and laying the fiberglass up in the reverse.
Brilliant idea with polistirene mold, and in the end came out an incredible work. Congrats. I'ved learned a lot. Blessings!
wow didn't think i would have this much fun watching someone cutting polystyrene. awesome vid, glad youtube got me onto a local channel with a lekker oke
Amazing work… would love to see it painted and installed.
I'd love to see the next step too!
this is one of the most enjoyable videos I have ever seen on TH-cam. Beautifull and so much skill. Thank you for sharing.
Ok, this is one of the coolest projects I've seen lately! Bucket list updated.
No need to tell you what you already know. Many people here that have commented, in general, have posted question after question on what I would like to have asked, queried, nd interjected on but they've posted excellent questions. However I will say this...., You have another subscriber to your channel. Thank you for this remarkable and highly educational video.
Thanks for taking the time to write. And thanks for the kind compliment!
Holy shit mate! You are soooo amazingly talented. Thanks for allowing us to watch a master craftsman in the process.
Thank you for watching!
not master craftman, this need be only artist can make all sculps curves good, need good eye can make curves good.
@@mattivirta not sure what crap you’re sprouting. He IS a master craftsman. Don’t be a jealous flog!
This video proves that amazing shapes can be built using readily available materials, along with a lot of skill and labor. Very inspiring, thanks for sharing!
Danie, thanks so much for this!
In my head I've wanted to reskin a Lotus 7 type vehicle now for ages... just can't seem to find the money. However, this method seems really quick once you've got your hard points.
This method is handy to make changes until you are happy with it before committing. Good luck with your project!
This craftsmanship and pure skill is incredible! I've always wanted to do this (but would likely just CNC from foam) but this is a level I can't fathom.
This was the most interesting car/build video I have seen on TH-cam. Amazing skills indeed. Thank you.
This vid was really fun to watch. I was unsure at the start when your wire cutter didn't span the entire car as in foam wing construction but you showed me! Outstanding work and I'm just amazed at how you made your vision into reality in foam for goodness sakes! Great job!
You could use a projector and project an image of the car onto the polystyrene from the side/front/top to help you scale it accurately.
Good idea, I am doing something similar on my V12 build 😎 I got a full scale drawing of the side of the car for less than a pizza 🙂
Great idea, well documented process! I am personally always troubled with Styrofoam, because it gets all over the place whenever I am making anything from it. Then I tried the idea documented by some Asian TH-cam posters... they dissolve pieces of Styrofoam in acetone and produce a very useful gluey compound. I am now used to vacuuming all the dust and pieces of Styrofoam and creating the mass for future modeling and surface filling and repairs.
In your case one liter of acetone would dissolve the whole quantity of Styrofoam, that you had to dispose off somewhere and ultimately pollute the nature. More acetone would produce a less viscous glue.
Thanks for the tip. Will definitely try acetone
I just started your video - and I had to pause for a minute to insert this comment.
Thank Heavens I finally found someone on here that thinks a bit like I do! I have been searching for weeks looking for information on something like this! TH-cam is full of expansion foam ideas. With my car being a daily it has to stay operational.... I want to custom my dashboard and this type of foam is the way I want to go... This way (I hope) I'll be able to create custom panels and then attach them over the existing dashboard. Just in case I do something outrageous I won't ruin my dash. Anyway, I gotta get back to your video. My car is in need of some surgery 😂
Just realized you've been posting videos for 5 years and you only have 20K subscribers? How is this possible - This channel has to blow up soon!!
If you wanna help this channel blow up, subscribe and share this video as far and wide as possible. Its what I did, and I gathered 22 subscriptions.
It's only YouthTube and why would I share my equally jaw drops?
@@waynemasters8673 Someone pissed in your coffee this morning?
@@waynemasters8673 empty vessels make the most noise
@@desertstar223 I think so and it made his jaw drop 🤣
Brilliant job. It's going to look fantastic. It's also moved to the top of my "Jobs I never want to do" list. Expanded polystyrene is second only to glitter for making my skin crawl.
Love the detail and artistry involved in this project! The only downside is that the mold is one time use, but everything has its pros and cons!
It is always sad to cut it onto pieces
I BEEN A CAR NUT FOREVER AND BUILD MY OWN CARS AND I LOVE WHAT YOU'VE DONE AND IT HAS GIVEN ME SO MANY MORE IDEAS THAT I WILL EMPLOY BUILDING SOME OF THE DREAM STUFF I ONLY HAD FLOATING AROUND IN MY HEAD UNTIL NOW, THANK YOU
Very interesting to see your methods. I have done similar projects with styrene and urethane foam but used epoxy laminating resin to give it a hard skin that the polyester filler and primer won't melt. I use Surform files but it looks like your getting good results with a wire brush. I also use a laser level to check symmetry of the form to see it both sides match. I love your can-do attitude and you always impress me with your great results.
Thanks and cheers to you.
Thanks very much. Cheers!
Oh man, the least that can be said about you is that you are a great artist. Your place is in one of the major design companies. Thank you for sharing this wonderful work with us. I follow you from Saudi Arabia, the country of dreamers.
You are very kind thanks!!
wow - just wow - it would have been good to see it painted and racing.
You did it just right. The carbon fiber is much stronger in a multi directional lay up, however carbon is so stiff it does break rather than bend. If you could get some "S" glass, it would be as strong as the carbon, but would bend like your lay up. Coming from the sailing and catamaran world, a lot of people want carbon boats until they bump into the fuel dock and write off their boat. Flexible fiberglass with carbon stiffeners is the best of both worlds. Of course, vacuum bagged infusion or pre-pregs would be even better.
If this is the easy method, I would hate to see the hard method! Great skills needed here, and great skills you have.
That was fascinating to watch the skills are incredible thank you for sharing with us from 🏴👍🏻😉👏👏👏
I thought you were making a mould so you could easily replicate the panels - Are you serious that all that work and first corner nudge and its gone? Where does structural rigidity come from? I am stunned at the workmanship and effort that goes into making that. Simply incredible guys.
I was asking myself the same and I suppose that when you unmold the body, you can reinforce with inner layers with little epoxy tubes for example. By the way, I suppose that this resin skin will be bonded on a tubular chassis.
@@mikls6830 I see - I'm incredulous that after going to all that trouble they don't make that outer skin a mould and then in the conventional fashion produce the skins from that mould - The customer will need a wing or lord knows what after the slightest of touches and all that original shape is gone. No wonder this motor racing lark is so expensive 😂
I am betting when they hang the body on the chassis the body to chassis mount or support system will also become the inner body support system giving the body much more strength. I did expect the initial body to be a mold not the simi finished body. I would have made it a mold so more body pieces could easily be replicated but when each body section is finished, it can also be used to make a mold before final mounting, maybe that is the plan.
These guys certainly know what they are doing so I had to subscribe so I don't miss any updates in the future.
Actually 5/5. I think this brown looks really elegant with its shift. It really made thr lines of the car pop.
Excellent work, I worked at futura designs where we made the hard model for this car from the clay model, one thing we did to ease in the release from the clay model was to apply aluminium foil with spray adhesive, to form a barrier between the clay and fibre glass, then wax and.buff the foil then pva spray it, it would work on the foam model you were using and preserve it too.
I learned so much watching this! Thank you! Your test strips experiment was also brilliant. Wow!
You're an amazing artist. From a model car, I wouldn't have believed it if you didn't video it.
EPOXY RESIN!! HOT DAMN! I've found how to put glass over Styrofoam without it turning into mud!! Boyyyyy, my Honda already loves you brother!!
Thanks for the video!!! Sub'd!!!!! Forever
Wow, nice, doing something similar but as a boat rigth now. Fascinating build, I am using Xps in hope for a smooth finish. Lots of useful tips, thx for that!!! Can`t believe seein someone somewhere else using nearly my method at exactly the same time! Wow. Very motivating. I have to watch this amazing build again now.
I always wanted to make my own 2001 Jeep Willys concept. This makes it seem possible! Thanks for sharing your craft 🤙
This may well be one of the most interesting videos you've ever published on YT. I was fascinated and definitely learnt something from your video. 👌👍👍👍11/10 Thanks cheers Paul
What an insane video my guy, wow !!! Love the longer format. Such a beautiful transformation, all sculpted from a palm sized toy model. You are wild Danie ! 😎 low-key love the colour even though it's just resin dye 😅 As always, looking forward to the next build video. Thank you for sharing and teaching 👍🏽
Thanks again for all your support and kind words man!
Well, this is one of your finest projects and the result is amazing. I love your approach to the detail and the outcome speaks for itself.
This was well worth watching. I wish we could see the final bit
Soon😎
@@BroughBuilt Nice! Subbed!
24:15 my OCD is going "those hood scoops are not as pointy as the original both top and bottom" but what a fantastic project! The result is really great and I can't wait for the sequel :)
WOW just an outstanding job guys. Love the thought process and sequence of steps and how quickly and accurately you were able to knock this out. 👍🏻
This is very addictive. Keep up the brilliant work.
Ek kan nie vir jou sê hoe lank ek gewag het vir die video nie! Uit eindelik!!!!! Great werk soos altyd!
Thanks Wian!
Most impressive, on many levels! ...and inspiring - looking forward to seeing the finished car.
I just would have left some of the foam in; like carved down to structural ribs inside for support and mounting points, or just for thinner outer and inner layers of fiberglass sandwiching a foam core center - wouldn't of added much weight, but could have made the panels super rigid and strong
Absolutely fantastic skills great video to watch ❤
No longer work shop but now pure art,well done.
I like it😁
This is insane! Your the most talented artist craftsman I’ve ever seen.
Yes, super easy. I actually built along while watching, got a Viper done in 20 minutes
Doing SA proud. My new favorite channel!! Keep up the great work
Amazing work. I've built landscapes this way and thankfully I didn't have to worry about symmetry. I'd suggest an overhead laser projecting a grid would make it easier to see the curves as they develop.
Very educational I'am thinking about this approach to a problem I'am having and I appreciate the time and effort that went into this video! Cheers Mate!
This is ace, I used to make model plane wings by hot wire cutting foam and I also made a hood for my sporting trials car by this method.
Amazing! High end skill with low end tools? Huge respect!!👍🏁
What an incredible video! So helpful and also mesmerizing to watch. Great job! Totally subscribed and sharing this one.
Hi Brough Built,
I really enjoyed your video! Not only are you extremely skilled, but your vision is just as good, if not better. Thank you, and I’m subscribed. I look forward to future episodes.
Regards, Pete.
I am blown away by your skills mate. So impressed 👍
Very interesting processes and results ! It's given me some ideas for further use of peel-ply (with carbon). Well Done all...
My mouth was open for nearly all of the video. Outstanding job... 😮😮😮
So happy to see a interesting channel in my home country. I'll be checking out all your video's. Great work!👍
Awesome thanks!
Dude, this is incredible! For the longest time now I've wanted to make some actual defusers in the rear bumper of my Mazda 6 MPS. You gave me so many good ideas, thanks for uploading the whole deal. Hello from the Netherlands 👍🏻
Perfect and easy, next time when you see a sasi boy or body shop that tells you it's hard to do, show them this video.
Yeah, it takes less than an hour. Anybody can do it for $50.
If you calculate the wall insulation foam that costs like 2$ per 2square meters then you can buy lets say for about 30$ the foam, glue for 5$ and remaining 15$ you can buy a small bucket of filler and sand paper. 50$ total of course the resin and fiberglass for the entire car will cost you like 300$ approximately
@@DominoSixO But the skill is priceless. I've been building custom parts, molds, and bodies for decades. Have you? PS: WTF is a "sasi boy"?
I've been building airplanes, boats from foam and 3D modeling for decades, so yes, I have too. I know some people overexaggerate with prices and skills when they never been in such fields
Flippen ongelooflik!!! 🙂 This has been so informative and mind blowing on so many levels. I would love to visit your little workshop. I have learnt so much in this one video and think you are an absolute master.
Kom maak n draai. We're in Pretoria
Sehr cooles Video und sehr gut erklärt. Vielen dank, das Ergebnis ist wirklich toll und man hat endlich mal eine Vorstellung wieviel Arbeit da drin steckt. Viele Grüße aus Deutschland 👍
Awesome!! Thank you for sharing this wonderful method!!
Have done this quite a few times now myself but never in that scale. Amazing work that's going to look the dogs.
Thanks dude, I’m embarking on a project and mild building/layup is a part I’ve been trying to nut out before I start. I’ll be utilising a CNC router for shape but your layup method and finishing is mean as!
Wow that’s a lot of talent skill and dedicated hard work. Fantastic results. Well done.
Fascinating process you have. And a very good artist I love it.
hey, just wanted to thank you for the awesome information ^^
You're showing things in a simple way and motivating others to follow in your footsteps
This was amazingly beautiful. I learnt a lot on this. Thanks so much 😊. God bless
This was truly amazing! I've never seen something like this. The shell looks great. Thanks for the video!
Saved to watch later. I've been looking forward to this one since your first teaser.
Awesome!