Great job, can you tell me the brand of railing (sliders) you used? I am especially looking for sliders screwing into the plywood at the bottom of the van. Thanks.
Thank you 😊 I bought Vadania Extra Heavy Duty ones from Amazon. You’ll have to mount them to a plywood strip and screw the strip to the base of the van. VADANIA VD2576 Ultra Heavy Duty... www.amazon.co.uk/dp/B08C9V2S6X?ref=ppx_pop_mob_ap_share
Hi Bruce, thank you 😊 I drilled, screwed, and glued the joints. I also screwed on some angles gussets, and a couple of plates in the corners, just to make it really secure. It’s been good so far, just over a year and with a lot of use. If you look closely in the video you can see the gussets and corner angle plates.
Very nice job. I'm just about to start my own build but am struggling getting it from my head to design. I've seen loads would would appreciate a step by step approach and materials list if you have it. Cheers. P.s would love to see it in action. Cheers
Hi, thanks for commenting. I’ll have to a show and tell video of the van soon. I fabricated the mounting frame myself, most people just use a couple of lengths of plywood. Mine is bespoke to my bikes, you can figure the length and width out by placing the bikes on the ply and just measuring the footprint. I used a sheet of 12mm phenolic ply but normal ply is much cheaper (I’d also suggest using 15mm or 18mm. I bought the sliders off Amazon - fitting them is fairly easy once you see them, they have plenty of holes.
Looks really good mate. Nice work. I'm considering making one myself. How do you plan to fix it to the van floor out of interest? I'm considering mounting a Unaka low profile mount to 8020 so I can move the fork mounts to suit other bikes. I'm planning on creating 2 trays and ideally I'd like to be able to carry 5 bikes in total. Although I suspect that may be very tricky for space.
Hi, thanks for commenting. There are holes in the base of the steel frame for 6mm countersunk screws - I’ll screws these into M6x13mm insert screws that are screwed directly into the plywood floor. It should look nice and neat. Most people use plywood battens and 90° angle brackets, and screw directly into the floor. Being able to move the forks sounds good. You could also build a full width single tray to accommodate five bikes. Cheers Neil
@@James1980- hi, I’ve only just seen this reply. Yes it’s fixed into the van, I been using it for the past four months. I’ll have to do a show and tell video of the van soon.
Hi John, thank you 😊 I used 1200mm rails. I could probably have gone longer than that but they’re fine. Obviously a longer rail would bring the bikes out slightly further.
Thanks you 😊 I think it was 15mm. Couldn’t get 18mm for love nor money at the time and had to go with what was available. It’s not cheap stuff that’s for sure. Worth it though 👍
@@chasetherainbow never been any problem with hex board had about 8/10 sheets delivered weekly for the last 6 month so not sure why you had a hard time
Hi, I bought them off Amazon. Here’s the link to the ones I purchased ⬇️ VADANIA 1200mm Ultra Heavy Duty Drawer Runners with Lock #VD2576 1-Pair, Max Load 130-220kg, Ball Bearing Full Extension Side Mount, Upgrade Locking Industrial Drawer Slides for Sliding Out Storage amzn.eu/d/bz7WM6g
Very nice job mate. I'm starting mine in a few days and it will be very similar.
Thank you. I used it solid for three months in The Alps over the summer and it was perfect.
Great job, can you tell me the brand of railing (sliders) you used? I am especially looking for sliders screwing into the plywood at the bottom of the van. Thanks.
Thank you 😊
I bought Vadania Extra Heavy Duty ones from Amazon. You’ll have to mount them to a plywood strip and screw the strip to the base of the van.
VADANIA VD2576 Ultra Heavy Duty... www.amazon.co.uk/dp/B08C9V2S6X?ref=ppx_pop_mob_ap_share
Also the base of the tray needs clearance from the floor so you can’t really screw sliders directly to the floor
Great Video, thanks! How did you attached the plywood sides to the plywood base and has that method been strong/holding up well?
Hi Bruce, thank you 😊
I drilled, screwed, and glued the joints. I also screwed on some angles gussets, and a couple of plates in the corners, just to make it really secure.
It’s been good so far, just over a year and with a lot of use.
If you look closely in the video you can see the gussets and corner angle plates.
Very nice job. I'm just about to start my own build but am struggling getting it from my head to design. I've seen loads would would appreciate a step by step approach and materials list if you have it. Cheers. P.s would love to see it in action. Cheers
Hi, thanks for commenting. I’ll have to a show and tell video of the van soon.
I fabricated the mounting frame myself, most people just use a couple of lengths of plywood.
Mine is bespoke to my bikes, you can figure the length and width out by placing the bikes on the ply and just measuring the footprint.
I used a sheet of 12mm phenolic ply but normal ply is much cheaper (I’d also suggest using 15mm or 18mm.
I bought the sliders off Amazon - fitting them is fairly easy once you see them, they have plenty of holes.
Looks really good mate. Nice work. I'm considering making one myself. How do you plan to fix it to the van floor out of interest? I'm considering mounting a Unaka low profile mount to 8020 so I can move the fork mounts to suit other bikes. I'm planning on creating 2 trays and ideally I'd like to be able to carry 5 bikes in total. Although I suspect that may be very tricky for space.
Hi, thanks for commenting.
There are holes in the base of the steel frame for 6mm countersunk screws - I’ll screws these into M6x13mm insert screws that are screwed directly into the plywood floor. It should look nice and neat.
Most people use plywood battens and 90° angle brackets, and screw directly into the floor.
Being able to move the forks sounds good.
You could also build a full width single tray to accommodate five bikes.
Cheers
Neil
@@chasetherainbow Hi Neil, have you fitted it to your van yet? I'd be interested to see what it looks like in action..
@@James1980- hi, I’ve only just seen this reply. Yes it’s fixed into the van, I been using it for the past four months.
I’ll have to do a show and tell video of the van soon.
Great job with the rack. Looking to build one myself. What length sliding rails did you use?
Hi John, thank you 😊
I used 1200mm rails. I could probably have gone longer than that but they’re fine. Obviously a longer rail would bring the bikes out slightly further.
It’s beautiful
Thank you. It’s still going strong 👍
Good job! Currently making myself one for the van, I assume you went with 18mm phenolic? Struggling to find any for a decent price
Thanks you 😊
I think it was 15mm. Couldn’t get 18mm for love nor money at the time and had to go with what was available.
It’s not cheap stuff that’s for sure. Worth it though 👍
@@chasetherainbow never been any problem with hex board had about 8/10 sheets delivered weekly for the last 6 month so not sure why you had a hard time
@@plusoem we were still having all those post-covid supply chain issues in the early part of last year. I couldn’t get any 18mm anywhere at that time.
Hi could you tell me where you get the aiders please
Hi, I bought them off Amazon.
Here’s the link to the ones I purchased ⬇️
VADANIA 1200mm Ultra Heavy Duty Drawer Runners with Lock #VD2576 1-Pair, Max Load 130-220kg, Ball Bearing Full Extension Side Mount, Upgrade Locking Industrial Drawer Slides for Sliding Out Storage amzn.eu/d/bz7WM6g