Jerry, as an aspiring repair person, your go for it attitude is so greatly appreciated. It grants us at the very least, to witness repair and insight into certain instruments that others won’t touch. Watching you get yourself in and out of trouble is so informative. This is the only remotely in depth red label neck vid available. Ted Woodford, another excellent repair person, explained the complications and how very few repair people are willing to tackle a red label, and other Japanese neck resets from this era. You go for it and it leads, at the very least, into the mechanics of how these instruments were put together. Thank you.
Jerry I just want to thank you so much for putting the hard stuff on here for us all to see. It's so comforting to know that an expert experienced person can have bad days and that you just have to plow through. You're a great example for everyone and I for one am so grateful. thank you thank you.
Just perfect - I love that you show the nightmare and your frustrations and thinking rather than making a video of an easy job. Worth its weight in educational gold. Thanks so much for posting.
Jerry, I agree those older Yamahas are a real bear to do a neck reset on. I have done a few over the years and the only advice I have to offer is to use a hotter drier steam. I had much better luck after I tried that. I have, since, gone to the electric heating style that Ted Woodford and others use now but have not reset a Yamaha with that style heating element yet. You had the right idea lowering your steam source. What I figured out was to put the steam source on the floor and run my tubing up as close to the ceiling as I could get then back down to my work table. That got my steam much hotter and drier. I had a lot better luck with that setup. The only other tip I have for future Yamahas is to remove the dot marker to drill your hole and you will hit the cavity every time. Keep up the good work I really enjoy your videos.
Im a pro guitar tech in spain. I want to thank you for your video. It really helped me to reset a 70s fg130 made in japan with success. I know it wasnt the cleanest work (i get into worse mess more times than you (and that makes me give you more thanks because you posted it ) Really really helpfull
You have the patience of a saint. If it was me doing this, the neck would have been off in half the time, just because I would've smashed the guitar out of frustration.
nice work! I've reset necks on a lot of yamaha guitars and more than a few have been epoxy glue used on the dove tail joint and was a bear to get apart!
I still own my first guitar, a Yamaha FG 180 Red Label. I played it exclusively from 1973 to 1982. I recently had it set up, added a new saddle and nut, and plays like a dream.
I have an old Martin D 28 I have to do this to and I'm glad I was able to learn a lot from this video...... MY old Martin looks like it had been through a war zone and I don't want to damage it further.... Thanks for posting this....
Twoofrd uses dual electrodes to heat up the wood, and thus the glue. Steam actually expands the wood while it's heating up the wood to soften the glue. He is an exceptional craftsman. It's worth a view. Whatever works well for a particular luthier is correct for that person. That makes sense to me. Here is a quote from the Yamaha Vintage Guitar board, "A vintage Yamaha is no way to learn how to do neck resets. They can be brutally hard to get apart." The comments indicated that Yamaha mixes their own version of hide glue, and uses a lot of it. Seems true to me.
@@zapa1pnt Actually, they are about the same when holding wood together. Fish glue can bind some non-porous stuff, like inlays, that hide and PVA can't. Fish glue is also used at room temperature, and has a pretty long working time. For wood to wood, I prefer a good PVA glue.
I'm glad you brought this video up, as I have a 12 string guitar that needs a neck set, badly, and have come up with the same issues as seen here, but I was able to finally remove the whole neck, after cutting fret board like you did. Thanks for bringing this video up.
Man vs. Glue, an epic battle! This reminds me that I once worked 3 hours or so to pull a bicycle handlebar holder out of the fork, both were welded by corrosion (alloy and iron with water can do this). I used every method, pulling with a strap with around 2 tons, chemicals / rust solvent, heat. It was so frustrating, but I refused to give up, as you did! At least it worked with a 1 kg hammer and brute force on a stone with a hole in it. And the funny thing: If you use assembly paste, a white grease, you never have this welding/corrosion problem, and you don't need much force to fix the parts properly. Some solutions are so simple, like using the right glue or assembly paste on your bike. I use assembly paste now ALWAYS.
There are a lot of good solid top 70s/80s/90s guitars made in Japan/Korea that need neck resets and it's almost impossible to remove/replace the necks. The glue used is strong and not much bothered by heat (gummy at best) - often the joint type is unknown and could be dowels - truss rod position makes using a saw impossible. There are other options to be considered. The bridge height can be greatly reduced and a much thicker bridge plate installed (these guitars often have ply bridge plates). Or, the fretboard can be removed and replaced with a new tapered fretboard (easier not to bother with binding). Straight edges can be set up to use a router to mill a new surface onto the existing fretboard to glue a new fretboard onto or re-radius re-fret the existing fretboard.
I keep finding 50 year old Yamana FGs in near perfect cosmetic and structural condition, finish, everything, BUT....for the necks. All have been assured playable via bridge and saddle adjustments, and truss rod tweaking, but the several luthiers I go to in my city shake their heads at my persistence with these guitars. I love 'em, and I just can't see letting all that old wood goodness go to waste. They sound SO good. I DID finally just buy a new FG-830, and gotta say, I love it too.
Jerry, you are infinitely more patient than me. I’m very new to actually working on guitars instead of just playing them. Anything I suggest to do will probably be moronic, but I recently did a lot of work on a friend’s Yamaha guitar and I used a Bridge Doctor to address the belly bulge after I removed and replaced the bridge. The result was pretty good. The action became quite acceptable and she is thrilled with being able to play her guitar again. I have since used one on one of my lower end acoustics and the result once again was very good. I’m not set up to remove a neck, and I know my approach would not be best in a lot of situations, but it worked good for an old guy who is just doing free work on friends guitars and his own. Love watching and learning from your many years of expertise. Thanks for sharing your knowledge and craftsmanship.
The knowledge of a journeyman is very valuable to me. I enjoy your videos because you are honest and share your misses as well as your hits, but it always comes out good in the end. Thanks for sharing! BTW I have heard that Yamaha used epoxy for glue in the mid/late 70's.
One good thing about dry heat is that you don’t have to hit the pocket. If it’s one of those dovetails that’s a little shy of the 15th fret but you don’t know where it is you can just put the holes where you normally would(under 15th fret). The heat will go through that little bit of wood and do what it needs to do. Steam on the other hand won’t go through the wood. If you’re not in the pocket it’s just gonna come right back out of the hole.
That is exactly what my luthier did for my Red Label FG-30 LTD. Unless you look for the bolt, there is no visual signs of a neck reset having been done.
My dad has a Yamaha acoustic guitar from the 1970's, that my mom bought it for his birthday. Fifty years later (now), and of course it needs a neck reset. I'm going to attempt doing it myself for him, I've been watching your videos for several years now, and I think I can do it. I'm sure that it will be a challenge, but I have the tools to and time, so why not? It's totally unplayable, so I can't really mess it up if I take my time and do what you did with this Yamaha guitar. Hopefully you got it out and we'll see it on the next one. I'm very glad that you weren't burned by the tea kettle, real invisible stem will cause third degree burns. Fortunately, you were out of the way when it blew.
Make sure you check the belly condition First. I didn't and did the reset. Then I noticed the belly and fixed that. Now the neck angle is too high and so is the saddle.
@@zapa1pnt thanks for the heads up, I check it out and fix the belly bulge first (it's got a significant belly bulge). I'm glad you pointed out that, it could save me a lot of misery!
This is an excellent viseo thank you Jerry so much experience and knowledge and a pleasure to watch, but my God that neck is just not wanting to move at all! I suppose its a testament to how well they were buil! I recently bought one of these guitars off a man in England. A 1972 FG 160, he couldnt play it amymore and wanted it to go to a good home. The action was fairly high so i had to sand down the bridge and saddle to what you had replaced in the first video to get the action down to around 2.5 to 3mm at the twelfth fret, its as low as I could go without a neck reset. These guitars sound fantastic, I'm from Ireland and play local sessions in pubs here, Ive seen Martins, Taylors, epiphone Masterbilts etc and it cuts through them all, i think it sounds better. I would have loved to have done a neck reset but watching this it would be way beyond me, but I might try on another some day. Can anyone answer me on if you dont have that heating rig what could you use instead? Or can you buy a special heating device to remove a bridge or neck? anyone?
Jerry, that video made tired just watching...what a pain that was. I had never seen a dowel coming up into the neck like that. Thanks for all you have done for me. That '74 Martin is sounding great!
Jerry, you may have missed the pocket, when drilling, but that is a dang small pocket. It Really demonstrates the removal of the fretboard extension as a good option.
I have only done neck sets/removal on Gibson, Martin, or Guild. The tite-bond or hide glue will always release with steam. I think I did an Eastman guitar once but contacted the builder before I touched it. Overseas guitars generally use epoxy or some other weird glue which won't release with steam. They are not worth touching.
The fretboard is part of the structure of the guitar and half of what connects the neck to the guitar. Cutting it at the 14th fret is not good. If you're going to cut it, cut it at the 10th fret. Then regluing the fretboard back on restores the structural rigidity, since there is an area of 4 frets firmly connecting the fretboard to the neck. Another problem with exposing the whole neck joint is you don't build any steam pressure, which can help force the steam deeper into the joint as you wiggle.
I'm sticking with the video ! Because where he cuts it is perfect, that's really just an extension of the fretboard anyway ,hence removing just the glue bond under it could be almost fatal to the straightness of the fretboard ! So you run the risk anyway ,but right here you could save it easier ,in my opinion!
As an amateur violin luthier I have to say that guitar lutherie is pretty brutal stuff. Violin makers use animal glue usually called hide glue that comes as pellets that melt into hot water and the glue is applied hot. The "hide glue" sold in liquid form is NOT the same stuff and is going to be harder to deal with. Further in violin lutherie, the neck and fingerboard are regarded as ultimately expendible. You replace a broken neck with a new one and you do a scroll graft to fit the scroll (headstock) to the new neck. A scroll graft is a skilled and lengthy procedure of course but for a good violin it is the accepted solution and if done correctly, the value of the instrument is not affected. Violin owners dont give a hoot about the neck or fingerboad but clearly guitar owners do so it is a different ballgame. One thing I would expect to be required is the use a sharp blade to release the joint at the button where the neck joins the back plate otherwise you risk breaking it though in this case the neck broke before it got close to releasing. You have my sympathy since if you come up against 'difficult' glue and a joint designed not to come apart, you are up s*** creek without a paddle! Good luck!
I'm fighting a Luna neck ,that's had the rest of the guitar cut off around the neck joint of the body ,so trying to save the neck ,this is a good idea ,since I'm between a rock ,and hard a place with it ! Great video, thanks
After repairing violin family instruments for 24 years, I know there are hide glues that have ingredients that help it be more waterproof and stronger. I think there is one of those in this neck mortice. Titebond gets milky and absorbs water and comes loose. Not good for violin necks because it'll creep and the neck angle will fall where hide glue stays put. I've seen this augmented hide glue in Chinese built violin family instruments. I'm watching this to learn how to do the neck on my own Oscar Schmidt Grand Concert Sovereign. Thanks for taking this one on the chin for me.
I had an old red label 12 string to practice steaming off a neck.. No idea what glue they were using back then but needless to say It was unsuccessful..
Dave Fengler has done more resets on these than anyone and with his website is responsible for giving techs the confidence to take these on. I have never seen twoodfrd do a reset on a vintage Yamaha, but he keeps getting mentioned in these comments as the master. My only criticism of your work here Jerry is dealing with the heel. I think you need a better removal jig that would have have allowed you to tighten from the rear and bottom of the heel. And if you scored the finish around the fingerboard extension and the heel, I didn't see it in the video. That finish is very thick. I appreciate the video
I did (attempted) a neck reset on a 70's Guild jumbo. I couldn't even get the f'board extension loose. They'd used epoxy from time to time. I wound up giving the guitar back to the guy.
What a job! I have an old Yamaha fg110, and it could probably use a neck reset, but the nearest luthier is 180 miles away from me! So, I’m going to have to wait. I am surprised that they use a dowel inside the joint.
Hi Jerry; Glad your safe, (no burns). I bet your hands are hurting. I know mine would be with all that trying to wiggle that neck loose. In the end you got the main part out with very little damage. The heal may still prove to be a real bear. Good luck with it.
At what point did you score the finish on the heel to side joint, and then use that palette knife to separate the heel from the body? With the heel glued and finished to the body it isn't gonna let go without a heartbreaking struggle.
I'm exhausted just watching that! I have an FG-160 to my left, and an FG-160-1 to my right, and we were ALL huddled together in the dark, under a blanket, cringing and shuddering about what might come next! No offense to you - seriously, but that was like a slasher flick to my fiddles! This video should be rated "XXX-FG-180". I have a Nippon Gakki FG-180 in the other room, in perfect condition but yes, a little "necky", and I'd NEVER let it watch this, even with adult supervision!
I have gibson ,LGO that needs a reset,just recently decided to get prices for the work with repair shops,what a nightmare you encountered,after all that ,what ball park price would you charge for the labor involved?
Would it have been possible to measure the distance beneath the top to the dovetail - saving the drillling step if the alignment is off; or is the neck block thickness too variable? Also, is it possible the finish on the neck joint is holding the piece - could it be scored with an exacto knife?
do luthiers charge by the hour or by type of repair? like, what happens if you think this is like a 30min job and tell your customer the price accordingly, but then it ends up being 5hrs?
I know some of the older “made in Japan” red label Yamaha’s are sought after, but was this a customer choice not to cut off the neck and just make it a bolt on or did this just become a quest for you to get it off?
That is what I am doing to the exact same guitar, right now, except I just do a dowel glue on, bolts are not needed. A number of imports are made new with a butt joint and dowels, which works fine, no bolts are needed.
Great work and interesting idea to take the fretboard end off. I’ve done a few neck re sets but never a Yamaha and after watching this if ine comes my way I’m tempted to just say no…
Vintage yamaha headstock pocket is slightly different position to expected. Search yamaha vintage Fg and you will find a great resource for vintage yamaha including correct location of neck pockets.
I just flush cut off the neck, there is a fluted dowel set vertically at the body joint, half on the neck side and half on the body side. Just below the fingerboard, there is the anchor for the truss rod. The saw stopped there but enough was cut to be able to break free leaving some dovetail wood still on the neck. I chiseled that off and glued those small pieces back to the dovetail on the body. Now I can sand the bottom of the neck a little and glue the neck back on at a slight back angle using a gap filling glue. I only have about 15 minutes work invested so far. In my opinion, these old Yamaha's are almost not worth the effort to even to do a kamikaze neck reset, much less a steam removal, which is nearly impossible anyway, but that is just my opinion, some people are crazy attached to their babies and will pay for it anyway.
Great video thanks for sharing. I have a question!! Shoudient the different instrument factories have a remedy or the best way to remove the neck from each instrument? Why don't they post them somewhere? Stay well & safe. I hope everyone has a Blessed Safe 4th of July.
I wonder if flipping it upside down and tapping the flat part where the neck meets the body with a plastic hammer would have helped instead of trying to wiggle the whole neck
Back in the 1980s I was given a red label FG 180 that was missing it's head, after an accident at a wild party. This was one of my first attemps at major guitar repair and turned into a nightmare, just like this one. Boy oh boy, did I get my feet wet on that one. I didn't know about the special neck attachment used by Yamaha at the time, thought it would be a straight dovetail job. But eventually got the neck off and reset at the right angle. Made a new head from scratch and voila, had a great sounding guitar - still have it to this day 😎.
@@zapa1pnt Yes, still in great shape. Some people think these were crap guitars, but that couldn't be further from the truth. Bert Janch and other top performers of the day, preferred Yamahas over Gibsons and Martins. Well build, lightweight, very rugged, easy to play and consistently great sounding. Ideal for travelling musicians. The downside was the neck angle problem shown in this video and many techs struggled to fix it back then.
Let’s be honest. The accepted method for most professionals is to remove the 15th fret, use either heat sticks or steam to release the glue, and then remove the neck. Twoodfrd is a well respected repair man/luthier who uses that method with great success. Chopping thru the fingerboard, albeit in a way in which you can hide it well, is not ideal.
Most repairs are not Yamahas. Lots of comments here and everywhere about how they are 'different'. It looks like the heater stick method would not have worked in this case, because of that dowel. And finding the right spot would still be a challenge. I've seen Ted do the 'Kung-Fu' neck reset technique when faced with something like this (cutting the neck off entirely and bolting it back on). I doubt he would have spent 2 hours on this before he decided to go brute force.
One would think if you did that drilling procedure often you would have a brill bit kit ready for this process. Not have to try and find one to match your steamer???? Just my thoughts But I did like your cutting process.
I can't say that I've ever come across hide glue that doesn't solve with heat and water. I've been using the stuff for nearly 40 years. If it is hide glue then they have mixed in a waterproofing agent such as Alum. It is a known thing but of course there's absolutely zero need to use a waterproof glue on a neck joint or pretty much any other joint on a guitar. The real nasty glue is powdered resin (the boat builders glue). Nothing will touch that, heat, water or both. It can take serious amounts of heat.
it boggles my mind a little bit that guitars are built in such a way that a neck reset is often very complicated, yet every guitar needs it every once in a while...
Too much risk of delamination of sides top and back in this method, which would destroy the guitar. Safer an quicker to cut a wedge out through heel, then glue and dowel. Done many, no failures. Love these guitars. S
Steve, if you have a channel here, you should do a video of that. I'd love to see it. No luthiers in my area want to even touch an old Yamaha neck reset.
Jerry, I hate Yamaha joinery!!! I did a 12 string. I'm having DEJAVU here!!! I pushed it off finally with the neck removal push device. It was destruction. Luckily it was my old guinea pig guitar. I finally got it. I did discover that by insulating that steam hose it remains steam and doesn't go back to hot water. STILL it a mess. I'm watching this and follow many many of your repairs. My frame of mind is the same as you have naw!!! My Dad would say "Come- Bleed -or Blister". JUST DO SOMETHING!!! GOOD LUCK JERRY! from HOT Georgia!!! PS: what scares me is Steam is Invisible... PSS:dang dowel!!!!
I had a guitar that the neck failed on and it broke right there. I was new to repairs and had to reset the neck twice due to glue slippage and there was no dovetail. It is a cheap guitar. it went back together with a little hump there but I don’t play up there anyway.
I saw the title and expected a train wreck, sorry but those are the most notoriously difficult necks to get off of any guitar out there. There is at least another video or two out there that runs into the same issue. I doubt that it has hide glue, I think it is epoxy, but that is just my opinion, as they used different glues at different stages. I have the same guitar right now right here with the same issues if not worse than that one. I have removed the bridge, I am putting another layer of maple on the bridge plate. If I can't get the action down to at least bluegrass level then I will do a neck reset, but on this cheap guitar, it will be a kamikaze decapitation and then dowel it back on reset (bolts are not needed at all), and I won't even attempt to do what you did on this particular Taiwan FG160. good luck with yours!
This confirms what I've read on various forums about the difficulty of removing the necks off these old Yamahas. lol
Jerry, as an aspiring repair person, your go for it attitude is so greatly appreciated. It grants us at the very least, to witness repair and insight into certain instruments that others won’t touch. Watching you get yourself in and out of trouble is so informative. This is the only remotely in depth red label neck vid available. Ted Woodford, another excellent repair person, explained the complications and how very few repair people are willing to tackle a red label, and other Japanese neck resets from this era. You go for it and it leads, at the very least, into the mechanics of how these instruments were put together. Thank you.
Jerry I just want to thank you so much for putting the hard stuff on here for us all to see. It's so comforting to know that an expert experienced person can have bad days and that you just have to plow through. You're a great example for everyone and I for one am so grateful. thank you thank you.
Just perfect - I love that you show the nightmare and your frustrations and thinking rather than making a video of an easy job. Worth its weight in educational gold. Thanks so much for posting.
Jerry, I agree those older Yamahas are a real bear to do a neck reset on. I have done a few over the years and the only advice I have to offer is to use a hotter drier steam. I had much better luck after I tried that. I have, since, gone to the electric heating style that Ted Woodford and others use now but have not reset a Yamaha with that style heating element yet. You had the right idea lowering your steam source. What I figured out was to put the steam source on the floor and run my tubing up as close to the ceiling as I could get then back down to my work table. That got my steam much hotter and drier. I had a lot better luck with that setup. The only other tip I have for future Yamahas is to remove the dot marker to drill your hole and you will hit the cavity every time. Keep up the good work I really enjoy your videos.
For inexpensive guitars, Yamahas are very nice.
I've had a couple and always got compliments on their sound.
(from guys with better guitars)
Im a pro guitar tech in spain.
I want to thank you for your video.
It really helped me to reset a 70s fg130 made in japan with success.
I know it wasnt the cleanest work (i get into worse mess more times than you (and that makes me give you more thanks because you posted it )
Really really helpfull
pro guitar tech needs to watch this clown,....thats funny.
@@paulblackley3546 I would LOVE to see YOUR video on how to do this.
You have the patience of a saint. If it was me doing this, the neck would have been off in half the time, just because I would've smashed the guitar out of frustration.
nice work! I've reset necks on a lot of yamaha guitars and more than a few have been epoxy glue used on the dove tail joint and was a bear to get apart!
I still own my first guitar, a Yamaha FG 180 Red Label. I played it exclusively from 1973 to 1982. I recently had it set up, added a new saddle and nut, and plays like a dream.
Simply WOW, what a tough neck removal, good work Jerry
I have an old Martin D 28 I have to do this to and I'm glad I was able to learn a lot from this video...... MY old Martin looks like it had been through a war zone and I don't want to damage it further.... Thanks for posting this....
Twoofrd uses dual electrodes to heat up the wood, and thus the glue. Steam actually expands the wood while it's heating up the wood to soften the glue. He is an exceptional craftsman. It's worth a view.
Whatever works well for a particular luthier is correct for that person. That makes sense to me.
Here is a quote from the Yamaha Vintage Guitar board, "A vintage Yamaha is no way to learn how to do neck resets. They can be brutally hard to get apart." The comments indicated that Yamaha mixes their own version of hide glue, and uses a lot of it. Seems true to me.
Yes, that method seems to work well for him.
I believe Yamaha uses fish glue.
It works like hide glue but is stronger.
@@zapa1pnt Actually, they are about the same when holding wood together. Fish glue can bind some non-porous stuff, like inlays, that hide and PVA can't. Fish glue is also used at room temperature, and has a pretty long working time.
For wood to wood, I prefer a good PVA glue.
Ted is a master of his craft and a top class repair person and puts many others to shame.
@@stu-j I love his mini-history lessons!
I'm glad you brought this video up, as I have a 12 string guitar that needs a neck set, badly, and have come up with the same issues as seen here, but I was able to finally remove the whole neck, after cutting fret board like you did. Thanks for bringing this video up.
Man vs. Glue, an epic battle! This reminds me that I once worked 3 hours or so to pull a bicycle handlebar holder out of the fork, both were welded by corrosion (alloy and iron with water can do this). I used every method, pulling with a strap with around 2 tons, chemicals / rust solvent, heat. It was so frustrating, but I refused to give up, as you did! At least it worked with a 1 kg hammer and brute force on a stone with a hole in it. And the funny thing: If you use assembly paste, a white grease, you never have this welding/corrosion problem, and you don't need much force to fix the parts properly. Some solutions are so simple, like using the right glue or assembly paste on your bike. I use assembly paste now ALWAYS.
There are a lot of good solid top 70s/80s/90s guitars made in Japan/Korea that need neck resets and it's almost impossible to remove/replace the necks. The glue used is strong and not much bothered by heat (gummy at best) - often the joint type is unknown and could be dowels - truss rod position makes using a saw impossible. There are other options to be considered. The bridge height can be greatly reduced and a much thicker bridge plate installed (these guitars often have ply bridge plates). Or, the fretboard can be removed and replaced with a new tapered fretboard (easier not to bother with binding). Straight edges can be set up to use a router to mill a new surface onto the existing fretboard to glue a new fretboard onto or re-radius re-fret the existing fretboard.
I keep finding 50 year old Yamana FGs in near perfect cosmetic and structural condition, finish, everything, BUT....for the necks. All have been assured playable via bridge and saddle adjustments, and truss rod tweaking, but the several luthiers I go to in my city shake their heads at my persistence with these guitars. I love 'em, and I just can't see letting all that old wood goodness go to waste. They sound SO good. I DID finally just buy a new FG-830, and gotta say, I love it too.
My friend has a red label yamaha acoustic and he's been offered big money for it many times. It's a beautiful guitar.
Classic AMJ & AMG!
Jerry, you are infinitely more patient than me. I’m very new to actually working on guitars instead of just playing them. Anything I suggest to do will probably be moronic, but I recently did a lot of work on a friend’s Yamaha guitar and I used a Bridge Doctor to address the belly bulge after I removed and replaced the bridge. The result was pretty good. The action became quite acceptable and she is thrilled with being able to play her guitar again. I have since used one on one of my lower end acoustics and the result once again was very good. I’m not set up to remove a neck, and I know my approach would not be best in a lot of situations, but it worked good for an old guy who is just doing free work on friends guitars and his own. Love watching and learning from your many years of expertise. Thanks for sharing your knowledge and craftsmanship.
The knowledge of a journeyman is very valuable to me. I enjoy your videos because you are honest and share your misses as well as your hits, but it always comes out good in the end. Thanks for sharing! BTW I have heard that Yamaha used epoxy for glue in the mid/late 70's.
One good thing about dry heat is that you don’t have to hit the pocket. If it’s one of those dovetails that’s a little shy of the 15th fret but you don’t know where it is you can just put the holes where you normally would(under 15th fret). The heat will go through that little bit of wood and do what it needs to do. Steam on the other hand won’t go through the wood. If you’re not in the pocket it’s just gonna come right back out of the hole.
I stopped trying to remove Japanese necks with heat or steam. I saw them off and convert them to bolt on.
Yeah. I've heard they use some kinda epoxy glue
That is exactly what my luthier did for my Red Label FG-30 LTD. Unless you look for the bolt, there is no visual signs of a neck reset having been done.
Same here! No surprises that way, and they sound great.
legend! you kept at it til it was done. Then you put it up for everyone to see. Nothing to be ashamed of here
Good work
My dad has a Yamaha acoustic guitar from the 1970's, that my mom bought it for his birthday. Fifty years later (now), and of course it needs a neck reset. I'm going to attempt doing it myself for him, I've been watching your videos for several years now, and I think I can do it. I'm sure that it will be a challenge, but I have the tools to and time, so why not? It's totally unplayable, so I can't really mess it up if I take my time and do what you did with this Yamaha guitar. Hopefully you got it out and we'll see it on the next one. I'm very glad that you weren't burned by the tea kettle, real invisible stem will cause third degree burns. Fortunately, you were out of the way when it blew.
Make sure you check the belly condition First.
I didn't and did the reset. Then I noticed the belly and fixed that.
Now the neck angle is too high and so is the saddle.
@@zapa1pnt thanks for the heads up, I check it out and fix the belly bulge first (it's got a significant belly bulge). I'm glad you pointed out that, it could save me a lot of misery!
Good luck, Wade. You must be a Sandlapper.
@@zapa1pnt OOF! I'll bet you were ready to KILL when you discovered that.
@@truthray2885: No, I was too exhausted with the whole thing.
It plays ok, but I do intend to reset the neck...... again.
This is an excellent viseo thank you Jerry so much experience and knowledge and a pleasure to watch, but my God that neck is just not wanting to move at all! I suppose its a testament to how well they were buil! I recently bought one of these guitars off a man in England.
A 1972 FG 160, he couldnt play it amymore and wanted it to go to a good home. The action was fairly high so i had to sand down the bridge and saddle to what you had replaced
in the first video to get the action down to around 2.5 to 3mm at the twelfth fret, its as low as I could go without a neck reset. These guitars sound fantastic, I'm from Ireland and
play local sessions in pubs here, Ive seen Martins, Taylors, epiphone Masterbilts etc and it cuts through them all, i think it sounds better. I would have loved to have done a neck reset
but watching this it would be way beyond me, but I might try on another some day. Can anyone answer me on if you dont have that heating rig what could you use instead? Or can
you buy a special heating device to remove a bridge or neck? anyone?
Jerry, that video made tired just watching...what a pain that was. I had never seen a dowel coming up into the neck like that. Thanks for all you have done for me. That '74 Martin is sounding great!
Have you ever used steam and a clamped straight edge on frett board to do what is referred to as a steam neck reset. This method is up on you tube.
The neck removal is always impressive to me. Your craft is remarkable. 👌🎶🎶🎶
Jerry, you may have missed the pocket, when drilling, but that is a dang small pocket.
It Really demonstrates the removal of the fretboard extension as a good option.
I have only done neck sets/removal on Gibson, Martin, or Guild. The tite-bond or hide glue will always release with steam. I think I did an Eastman guitar once but contacted the builder before I touched it. Overseas guitars generally use epoxy or some other weird glue which won't release with steam. They are not worth touching.
So glad part 2 came out thank you so much
The fretboard is part of the structure of the guitar and half of what connects the neck to the guitar. Cutting it at the 14th fret is not good. If you're going to cut it, cut it at the 10th fret. Then regluing the fretboard back on restores the structural rigidity, since there is an area of 4 frets firmly connecting the fretboard to the neck. Another problem with exposing the whole neck joint is you don't build any steam pressure, which can help force the steam deeper into the joint as you wiggle.
I'm sticking with the video ! Because where he cuts it is perfect, that's really just an extension of the fretboard anyway ,hence removing just the glue bond under it could be almost fatal to the straightness of the fretboard ! So you run the risk anyway ,but right here you could save it easier ,in my opinion!
As an amateur violin luthier I have to say that guitar lutherie is pretty brutal stuff. Violin makers use animal glue usually called hide glue that comes as pellets that melt into hot water and the glue is applied hot. The "hide glue" sold in liquid form is NOT the same stuff and is going to be harder to deal with. Further in violin lutherie, the neck and fingerboard are regarded as ultimately expendible. You replace a broken neck with a new one and you do a scroll graft to fit the scroll (headstock) to the new neck. A scroll graft is a skilled and lengthy procedure of course but for a good violin it is the accepted solution and if done correctly, the value of the instrument is not affected. Violin owners dont give a hoot about the neck or fingerboad but clearly guitar owners do so it is a different ballgame. One thing I would expect to be required is the use a sharp blade to release the joint at the button where the neck joins the back plate otherwise you risk breaking it though in this case the neck broke before it got close to releasing.
You have my sympathy since if you come up against 'difficult' glue and a joint designed not to come apart, you are up s*** creek without a paddle! Good luck!
I'm fighting a Luna neck ,that's had the rest of the guitar cut off around the neck joint of the body ,so trying to save the neck ,this is a good idea ,since I'm between a rock ,and hard a place with it ! Great video, thanks
Wow you suffered with that neck, seen you do many neck resets ,fortunately you did not get hurt that could have been really bad ,what a job
Would glueing a shim to that current break work? Like those that stewmac sells for strat necks.
After repairing violin family instruments for 24 years, I know there are hide glues that have ingredients that help it be more waterproof and stronger. I think there is one of those in this neck mortice. Titebond gets milky and absorbs water and comes loose. Not good for violin necks because it'll creep and the neck angle will fall where hide glue stays put. I've seen this augmented hide glue in Chinese built violin family instruments. I'm watching this to learn how to do the neck on my own Oscar Schmidt Grand Concert Sovereign. Thanks for taking this one on the chin for me.
I had an old red label 12 string to practice steaming off a neck.. No idea what glue they were using back then but needless to say It was unsuccessful..
That was torture! Take a rest buddy.
Some of these guitars have the complete joint and all the surfaces glued ! Not just the dovetail joint. They are an absolute bear to get apart.
Dave Fengler has done more resets on these than anyone and with his website is responsible for giving techs the confidence to take these on. I have never seen twoodfrd do a reset on a vintage Yamaha, but he keeps getting mentioned in these comments as the master. My only criticism of your work here Jerry is dealing with the heel. I think you need a better removal jig that would have have allowed you to tighten from the rear and bottom of the heel. And if you scored the finish around the fingerboard extension and the heel, I didn't see it in the video. That finish is very thick. I appreciate the video
I did (attempted) a neck reset on a 70's Guild jumbo. I couldn't even get the f'board extension loose. They'd used epoxy from time to time. I wound up giving the guitar back to the guy.
Older Guilds are legendary/notorious that way.
What a job! I have an old Yamaha fg110, and it could probably use a neck reset, but the nearest luthier is 180 miles away from me! So, I’m going to have to wait. I am surprised that they use a dowel inside the joint.
The dowel isn't part of the joint, it's to reinforce the glue joint of the heel.
Did you remember to cut into the finish where the heel meets the body?
I think the many coats of lacquer was holding the neck on .
Hi Jerry;
Glad your safe, (no burns). I bet your hands are hurting. I know mine would be with all that trying to wiggle that neck loose. In the end you got the main part out with very little damage. The heal may still prove to be a real bear. Good luck with it.
would removal of endcap (is there one?) would disclose there is a dowel pinning it?
At what point did you score the finish on the heel to side joint, and then use that palette knife to separate the heel from the body?
With the heel glued and finished to the body it isn't gonna let go without a heartbreaking struggle.
I'm exhausted just watching that! I have an FG-160 to my left, and an FG-160-1 to my right, and we were ALL huddled together in the dark, under a blanket, cringing and shuddering about what might come next! No offense to you - seriously, but that was like a slasher flick to my fiddles! This video should be rated "XXX-FG-180". I have a Nippon Gakki FG-180 in the other room, in perfect condition but yes, a little "necky", and I'd NEVER let it watch this, even with adult supervision!
I have gibson ,LGO that needs a reset,just recently decided to get prices for the work with repair shops,what a nightmare you encountered,after all that ,what ball park price would you charge for the labor involved?
Tough match! Good work still. Thanks for sharing.
Did you ever think of using a long syringe instead of that ball filling attachment? There are some that don't have sharp tips for glue ?
Would it have been possible to measure the distance beneath the top to the dovetail - saving the drillling step if the alignment is off; or is the neck block thickness too variable? Also, is it possible the finish on the neck joint is holding the piece - could it be scored with an exacto knife?
I use a marker to put a spot on the bass end of the frets I remove. Helps with the reinstallation :- ]
do luthiers charge by the hour or by type of repair? like, what happens if you think this is like a 30min job and tell your customer the price accordingly, but then it ends up being 5hrs?
I do appreciate your video.... you're pretty much the only one. Thanks.
It seems like a deeper drilled hole and a longer steam nozzle might of helped get the lower half of the heel loose. That’s looks really hard to do.
I know some of the older “made in Japan” red label Yamaha’s are sought after, but was this a customer choice not to cut off the neck and just make it a bolt on or did this just become a quest for you to get it off?
That is what I am doing to the exact same guitar, right now, except I just do a dowel glue on, bolts are not needed. A number of imports are made new with a butt joint and dowels, which works fine, no bolts are needed.
Take a break Jerry, you deserve it after that fight!
Great work and interesting idea to take the fretboard end off. I’ve done a few neck re sets but never a Yamaha and after watching this if ine comes my way I’m tempted to just say no…
Vintage yamaha headstock pocket is slightly different position to expected.
Search yamaha vintage Fg and you will find a great resource for vintage yamaha including correct location of neck pockets.
Ted Woodfor uses a new heat system with 2 wands to remove necks and it seems to work very well. You might check his youtube videos for that.
Ted Woodford twoodford
I use heat sticks sometimes of course with a bit of water
I just flush cut off the neck, there is a fluted dowel set vertically at the body joint, half on the neck side and half on the body side. Just below the fingerboard, there is the anchor for the truss rod. The saw stopped there but enough was cut to be able to break free leaving some dovetail wood still on the neck. I chiseled that off and glued those small pieces back to the dovetail on the body.
Now I can sand the bottom of the neck a little and glue the neck back on at a slight back angle using a gap filling glue. I only have about 15 minutes work invested so far.
In my opinion, these old Yamaha's are almost not worth the effort to even to do a kamikaze neck reset, much less a steam removal, which is nearly impossible anyway, but that is just my opinion, some people are crazy attached to their babies and will pay for it anyway.
Good old Jerry working his magic.
nice work, a lesson in patience and persistence.👍🏼
Yamaha don't play when they fit a neck. Nice to see good progress
Yep, those dovetails are so tight mechanically that the wood can swell up & lock that joint up but good ...
The legend of epoxy in Yamaha?
A little bit of alcohol dripped into the joint can crystallize the hide glue and it will break loose easier
Great video thanks for sharing. I have a question!! Shoudient the different instrument factories have a remedy or the best way to remove the neck from each instrument? Why don't they post them somewhere? Stay well & safe. I hope everyone has a Blessed Safe 4th of July.
As I type this, by Guild 12 string from the 70's is in the shop for a $500 neck reset. After watching this, I'm glad I didn't try it myself.
Guilds are a bear!
some I know that you are going to make my dream come true fix my guitar just the way I want with God willing
Would aluminum tape around the fretboard or bridge protect the finish from heat?
I wonder if flipping it upside down and tapping the flat part where the neck meets the body with a plastic hammer would have helped instead of trying to wiggle the whole neck
Back in the 1980s I was given a red label FG 180 that was missing it's head, after an accident at a wild party. This was one of my first attemps at major guitar repair and turned into a nightmare, just like this one. Boy oh boy, did I get my feet wet on that one. I didn't know about the special neck attachment used by Yamaha at the time, thought it would be a straight dovetail job. But eventually got the neck off and reset at the right angle. Made a new head from scratch and voila, had a great sounding guitar - still have it to this day 😎.
Hope it's in good shape. Those red labels are worth some money.
@@zapa1pnt Yes, still in great shape. Some people think these were crap guitars, but that couldn't be further from the truth. Bert Janch and other top performers of the day, preferred Yamahas over Gibsons and Martins. Well build, lightweight, very rugged, easy to play and consistently great sounding. Ideal for travelling musicians. The downside was the neck angle problem shown in this video and many techs struggled to fix it back then.
Did that FG 180 have a dowel in the neck?
Suggestion: Add a pressure relief valve to your kettle .... just a small metal tube with a weighted top ... similar to what is on a pressure cooker.
I just don't understand between a tight dovetail and reenforced dowel why so many old Yamaha necks ever need resetting? but they do.
The body slowly deforms around the neck joint. It takes decades. Guitars get old, just like people.
Let’s be honest. The accepted method for most professionals is to remove the 15th fret, use either heat sticks or steam to release the glue, and then remove the neck. Twoodfrd is a well respected repair man/luthier who uses that method with great success. Chopping thru the fingerboard, albeit in a way in which you can hide it well, is not ideal.
lol ok
@@Daniel_cheems hehe. 👌
be honest with yourself and admit that you know fuck all about resetting necks on yamahas twoodford does and that is why he doesn't touch them
Most repairs are not Yamahas. Lots of comments here and everywhere about how they are 'different'. It looks like the heater stick method would not have worked in this case, because of that dowel. And finding the right spot would still be a challenge. I've seen Ted do the 'Kung-Fu' neck reset technique when faced with something like this (cutting the neck off entirely and bolting it back on). I doubt he would have spent 2 hours on this before he decided to go brute force.
steam pin seems kinda short need to get steam further down in the joint
you cut the frett board brilliant idea
How about dry steaming ?
In my opinion that method is more hype than reality I've tried it many times and it just doesn't work
I spoke with one luthier who said he has had to router out the neck block or dovetail......
What little I’ve worked with hide glue was not encouraging, it stinks and long open times. I’m a titebond believer
One would think if you did that drilling procedure often you would have a brill bit kit ready for this process. Not have to try and find one to match your steamer???? Just my thoughts But I did like your cutting process.
Jerry, you are the professional Luthier and know what you're doing, the rest of us should just keep our stupid comments and ill advice to our selves.
I can't say that I've ever come across hide glue that doesn't solve with heat and water. I've been using the stuff for nearly 40 years. If it is hide glue then they have mixed in a waterproofing agent such as Alum. It is a known thing but of course there's absolutely zero need to use a waterproof glue on a neck joint or pretty much any other joint on a guitar.
The real nasty glue is powdered resin (the boat builders glue). Nothing will touch that, heat, water or both. It can take serious amounts of heat.
it boggles my mind a little bit that guitars are built in such a way that a neck reset is often very complicated, yet every guitar needs it every once in a while...
Too much risk of delamination of sides top and back in this method, which would destroy the guitar.
Safer an quicker to cut a wedge out through heel, then glue and dowel.
Done many, no failures. Love these guitars. S
Steve, if you have a channel here, you should do a video of that. I'd love to see it. No luthiers in my area want to even touch an old Yamaha neck reset.
X Ray neçk joint ?
Steam _ Jazz because it moves a Coltrane :-) Seriously - well done but especially glad you didn't get hurt.
Jerry, I hate Yamaha joinery!!! I did a 12 string. I'm having DEJAVU here!!! I pushed it off finally with the neck removal push device. It was destruction. Luckily it was my old guinea pig guitar. I finally got it. I did discover that by insulating that steam hose it remains steam and doesn't go back to hot water. STILL it a mess. I'm watching this and follow many many of your repairs. My frame of mind is the same as you have naw!!! My Dad would say "Come- Bleed -or Blister". JUST DO SOMETHING!!! GOOD LUCK JERRY! from HOT Georgia!!! PS: what scares me is Steam is Invisible... PSS:dang dowel!!!!
Steam is like nitro fuel, you don't know where it is, until you're missing flesh. 😱😱😱
So, was that dowel "factory"? A sign of an earlier repair? Not "usual"? That surface around the neck looked perfectly flat and finished.
@@truthray2885: The dowel in the heel is from the factory. It is intended
to help hold the stacked heel parts together.
I had a guitar that the neck failed on and it broke right there. I was new to repairs and had to reset the neck twice due to glue slippage and there was no dovetail. It is a cheap guitar. it went back together with a little hump there but I don’t play up there anyway.
Makes you wonder as to when a guitar becomes a wall hanger or fire wood
Great content, thanks.
I saw the title and expected a train wreck, sorry but those are the most notoriously difficult necks to get off of any guitar out there. There is at least another video or two out there that runs into the same issue. I doubt that it has hide glue, I think it is epoxy, but that is just my opinion, as they used different glues at different stages. I have the same guitar right now right here with the same issues if not worse than that one. I have removed the bridge, I am putting another layer of maple on the bridge plate. If I can't get the action down to at least bluegrass level then I will do a neck reset, but on this cheap guitar, it will be a kamikaze decapitation and then dowel it back on reset (bolts are not needed at all), and I won't even attempt to do what you did on this particular Taiwan FG160. good luck with yours!
Wow...just when you think you've seen everything huh?😵💫
Thank God 🙏
Japanese craftsmanship 👍
Ufda May!
Morel of the story…no Yamaha reds neck resets…!!!😬
This was a great learning experience for this rookie. Thx Jerry!
Good grief, wooden dowel vertical, what the heck?
glad that was a yamaha 180 and not a d28
It's a nice tight joint you're not going to wiggle it put on your clamp
If you have high blood pressure, don't watch this...you could stroke out...caution is advised...)