SNS 362: KBC Tools Mill, Tramming and First Workpiece
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- เผยแพร่เมื่อ 13 พ.ค. 2022
- We have power to our new KBC milling machine so we'll get the head trammed and make our first cuts to see how to performs. I had a small quick job to do machining a t-nut for a Southbend compound so I used it as the first test subject. We'll use some new Walter tooling that I received for the new mill.
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Doesn't matter what anyone says it's your shop, you set it up however you want!! Love it congrats!
I've been watching your channel for years and that newly milled big block of steel means a lot to me (and I suspect others) also!
Wow, that belt conditioner works way better than I thought it would.
You’ve come a long way Adam, your father and grandfather would be proud and amazed at your accomplishments. Your
future looks bright, I’m excited for your journey.🔥🔥💯✅
I have never heard of belt conditioner before, I think I might be buying some of it now!👍🇬🇧👍🇬🇧👍
It happens to all of us as we age.
@@karlh6700 some more than others....
I need to take a shower in that stuff!!!
Likewise, never heard of belt dressing and wouldn’t have believed the difference it can make if I hadn’t heard it for myself
@@PhilRable Brake fluid will work in a pinch. Try it on noisy fan belts on your car.
It's so exciting to see you slinging chips in your new shop!
God bless, Adam!
Wow, that CRC spray is amazing. Made a HUGE difference.
And today Adam showed to all of us a miraculous belt spray 😮😮👌👌
As a retired electrician that has worked on , troubleshoot and performed PM' s on hundreds of VFD'S surprised they do not eliminate the pulleys & belt and get into the 21st century and install a drive. Do not think any inspectors in my location would ever approve a cord to feed a permanent in place machine.. Sooner or later cord will get damaged. Appears you can not do a ceiling drop to feed power due to crane so best practice is to run heavy wall conduit on top of standard 1 5/8" deep unistrut so yoh can still clean chips off floor. Place I worked for had cords like this until OSHA came in and we got tons of overtime fixing code violations. Pay me now or pay me a lot more later. Good luck on your nice shop.
Great intro for you and us to the new Mill. It was funny watching you make a T-Nut! That was one of my first projects about 10 years ago and I was sooooo proud! And I still am LOL. Thanks for the nice memories!
Your videos are always a treat Adam!!!
Nice that the table was constructed nuts on. Gives one confidence the rest of the machine was built well. Congrats again on the new equip and shop.
Congrats for the first chips in your new shop. Take some of the chips , put them in a little glass and place that in a good place for your new shop.
"The first mess on the floor!" Great! Greg
Metal swarf is the natural predator of plastic-coated electrical cables. I suggest that cords on the floor need metal covers (with sloping sides so that they are not trip hazards).
This is so much fun. I was giddy using my new vise so I can't imagine using a new mill too.
Love all your old tools. Grandpa is smiling every time you pull his old stuff out.
How nice to have a machine that nobody else has abused. Imagine being able to keep the ways clean and oiled and not be full of gaulling.
I've been watching your channel for quite some time now and this vid had me grinning from ear to ear. Congratulations mate.
Excellent Adam u deserve all the success in the world
Awesome can't wait to see all the things you'll be turning out here congratulations Adam and Abby
I am a guitar maker, not even a machinist. But I think i speak for everyone here- I really enjoy seeing your successes Adam. You give so much to your trade. Kuddos!!
as a hobby machinist and cnc operator, I play guitar and the precision to build quality guitars is not much less. Not to mention, If I scrap a piece of metal I just grab another piece and keep going, If you scrap a piece of work it could ruin the whole project. Nice guitars you got going there too.
Wow... I had no idea that belt dressing stuff actually works. Congrats on getting it up and running Adam!!
You should put some of the chips from your first cuts in some clear resin and have it as a paper weight for the office😄
Congratulations, Adam!!! First chips - Awesome!
Congratulations Mr. Booth, I am very excited for you! Thank you for sharing.
I love new toys. I'm not a machinist, but I've run an ancient Bridgeport a few times, and I'm jealous!
Enjoying me a Jim Beam and some @Abom79 SNS.
All the best with the new shop Adam and kindest regards from Ireland. 🇮🇪 🇺🇸
Im having Jameson! USA!
Congrats on your first shop chips. A memorable day in your journey. Best wishes from UK 👏
That high frequency whine from the power feed tells me that even with my tinnitus, I haven't - yet - lost as much of my hearing as my wife claims I have... ;)
I always tell my wife, “I’m not deaf. I’m ignoring you.” Rarely makes the situation better. 😂
Hey Adam I would have just used the Walter face mill for those initial side cuts on the T slot, that end mill was sticking out a lot, and had a lot of load on just the tip. Once you were shoulder milling, you could tell the cutter was loaded up and giving a better cut with less vibration.
Awesome videos as always.
I'm impressed that the spray seemed to have an effect even when applied to to outside of the belt only.
Maybe there is a tensioner running on the outside?
I think he also sprayed some over the top of the belt to the far end hitting the inside
@@jesperdenbraven1995 True. My comment was about the immediate improvement with just spraying on the outside, but @Nils pointed at a probable explanation above.
Yes, I noticed. Amazing stuff. Weill be ordering some cans.
Look at this, Abom with all new tools.
I bet you are loving life.
Winner...Winner...Chicken Dinner. Slow but sure..you'll get there Adam.
Congratulations! A joy to watch "as is tradition (r)Quinn".
WITH THE NEW SHOP AND NEW MACHINERY, I sure hope there is going to be some interesting new jobs to work on.
Nice of you to share Adam! I always appreciate your fine work!
Happy to see first-chips day at the new shop.
First chips!!! Wow!! What a super milestone Adam! A dream realised! Many congratulations!!
Adam, I hope i might help.
First, carbide endmills love strong grip. Er collets just don't cut it most of the time, ive had better results even with weldon style holders.
About the speeds and feeds, it is a range, carbide can take far greater and far lower speeds and feeds even than the recommended range. Carbide loves pressure so increasing the feed per tooth would help to stabilise it.
Try not to run it in the middle of the part like you did here. Take deeper but side cuts.
I think you had chatter here for several of these reasons.
Best of luck to you sir.
Great to see those chips! Looking forward to seeing more.
A new machine making first chips! Got to love it!😎
You make the adventure fun. Thanks for sharing!
Nice to share in your excitement!
First job in new shop. First job with new milling machine. Here in Finland, when taxi driver gets a new car the first customer gets a free ride.
Very exciting to start up a new shop. Loved seeing how happy you are about it. Thanks for sharing, Adam. I am looking forward to more.
Congratulations!
KBC looked good, nice!
Thanks👍
Congratulations Adam with your first KBC milling chips, looks great 👍🏻
CONGRATULATIONS!!!
the 300 SFM was not for full width slotting, that speed would be for 1.5 times depth of cut with a 25% of diameter radial depth. For full width slotting cut feed in half, cut speed down to 60% and no more than 1 times diameter depth of cut.
Great progress.
Great job. Love seeing the new shop grow.
Very cool to see all the first cuts.
That belt conditioner spray is amazing.
man that littler end mill is a SCREAMER
Awesome…. Considering that the birth of this new shop started when things went south into a lockdown…. I’d say your doing great. I wish you much prosperity
Great to see you working in the new shop, enjoy your new tools
Thanks as always for the great videos
Always enjoy watching your videos, Adam
Congratulations on the first chips. I've been watching your new shop come together and it's looking totally fantastic
Congratulations!!!
It might not look like much to anyone else, but its a great memory. I have the first piece of metal I cut when I made my CNC.
Kewl Beans! That belt would probably have quieted down on its own with a little use, but belt dressing never hurts!
Try the carbide in a solid holder. They are usually run in shrink fit holders to my knowledge. It seems to me like the collet holder is what’s making the noise, it doesn’t sound or appear like actual chatter at the cutting faces. That would be visible in surface finish and usually would change depending on your feeds and speeds. The rigidity of the cutter is vibrating the arms of the collet since the end mill itself has very little ability to deflect and absorb those resonances.
You can test this by making a side milling pass with the carbide and with a similar hss end mill. Then make a spring pass and measure the difference. The carbide should have substantially less deflection, even in the collet holder.
Congrats on the new shop! Good to see it coming together.
Congrads. You look and sound very happy. Looking forward to seeing more new episodes.
That is a very smooth mill. Very quiet and easy to setup and adjust. Good job on making the vise hold down block.
I love the new shop and all of the new tooling! Keep up the good work.
It looks like a standard carbide end mill. Try a variable helix end mill. All big name brands make them. They reduce chatter so you can climb cut on that mill. Can't wait to see that lathe make chips!
That new mill is looking and sounding good. Thanks for sharing Adam.
nothing like a little kid with his new toys, this is very cool Adam all of this is very cool :)
Happy for you! First chips are awesome!
Very exciting! I also couldn't help but notice that the Big Ass Fan has been running the entire time in the background and it is WHISPER QUIET!! Congratulations, Adam! This was a long time coming!
That new mill looks superb. Fun to watch the tramming in.
Your shop, your rules. 👍👍👊👊
Cool, glad you shared that with us.
Keep it. It makes for fond memories
Im really happy for you mate!
I'M loving your new shop!!
Wow that was a complete difference on the sound that stuff works great
Wow, I've never heard of belt dressing spray before. I've have an Ajax AJT-1 for a few years (not remotely new, unfortunately), and the belt has always made a rubbery noise. Thanks for the tip - I'm about to order some.
I'm surprised a new machine with an X axis power feed has that handle type. I swapped mine for a round handle when I filled my Align X axis feed, as the original handle style (like yours) so close to the power feed housing looked like a trapped hand waiting to happen.
First of everything, first chip clean up too. Looking forward to seeing much more in this shop. Enjoy your weekend
Good to see all your hard work paying off. Congratulations on the new shop.
So awesome Adam so happy for you 👍
Go Go Go Go!!! Love it!
Awesome stuff 👍🏼
Very cool Adam !
It's funny seeing your shop so empty . The home shop is plugged full of equipment and tooling. Its gonna be fun watching you outfit this new space .
Congratulations!!!!!
Great to see it all starting to come together Adam. That mill is awesome!
Looking good Adam. Enjoy your videos. Thanks
Congrats!
nice,first chips, first parts.
Thanks for the cuts…..good stuff
Watching the machine facing the sides of the big block with that face mill was extremely satisfying
Hi Adam, please don't use belt sprays like that. In a way, the spray lubricates the belt. The noise gets quieter. But that makes it worse.
Squeaky belts are usually caused by the pulleys being misaligned. There should be no squeaking during normal operation without a spray.
Greetings Paul
Now you tell me. I went and ordered 10 cans of CRC belt conditioner yesterday, following Adam's recommendation. I have lots of belts.
@@colinfahidi9983 Hello Colin, as I wrote before. There can be many reasons why the V-belt squeaks.
For example:
- insufficient belt tension
- Bearing damage
- worn belt
- Pulley misalignment
I would return the sprays. While these sprays reduce the noise, the problem remains the same. You may even damage your straps with it. Ask Continental, for example. Nobody there will recommend belt spray. Greetings Paul
Why are quieter belts worse? Not likely that belts would be misaligned on a brand new machine.
Looking great Adam! Take care, God bless!🎚🙏🇲🇾🇲🇾🇲🇾
Congrats on ur new shop. Good to see ur growing some, nice setting
Congrats on the new setup
Looking good
I enjoyed it. And congratulations for your first machined piece.
Congratulations Adam .
Love them Kurt vises!
😎