Toyota Japan Factory Tour - How Japanese cars are made
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- เผยแพร่เมื่อ 27 พ.ย. 2024
- Toyota Japan Factory Tour - How Japanese cars are made?
Toyota virtual plant tour. 2023 Toyota Crown Cross production.
In this video, we will see every aspect of the five primary processes: stamping, welding, painting, assembly, and inspection.
Now, let's take a look at the production process.
Car manufacturing begins with the creation of doors, hoods and other body parts from large steel plates.
One car can use more than a dozen types of steel plates.
Steel plates are fed into the cutting machine, and punched into different shapes and sizes.
Punched steel plates are pressed into the shape of parts.
And it only takes three seconds, applying 1600 tons of pressure, to make the part.
From stamping, the shaped parts are then put together in welding.
It is here where the beautiful shape of the car comes together.
First, the floor, sides and ceiling are assembled; and as many as 4000 places are welded.
Welding is performed with high precision, because it greatly affects the car's stability.
The doors, hood, and trunk door, among additional parts are attached to the assembled body.
Then, with the human touch and visual check, an inspector confirms quality.
The paint process starts with a wash.
It's an important step for the preceding layers of paint.
The first step - is the primer process.
The body is dipped into a pool of rust-resistant paint.
Then, sealer is applied to steel plate joints.
Next, the collar body is prepared for the middle coat - while it's not seen, it's the care taken for this middle coat, that helps achieve a beautiful color.
The next step - is the top coating process.
Each cars painted one-by-one with its designated color. And finally, a clear coat is sprayed to add luster.
After the car body dries, inspectors rigorously check the painted surface.
The parts installed here, are made with the cooperation of more than 100 parts suppliers in addition to Toyota's own plants.
As many as 3000 parts are installed in a line more than half a mile long.
The doors are temporarily removed, to create space to work.
Interior components, such as electrical wiring, and the ceiling liner, followed by the engine, brakes, and other undercarriage components are installed.
Then bumpers,. tires,. seats,. windshield, and rear glass are installed.
Finally, the doors are reattached.
Once assembled, inspectors confirm, that correct parts are installed on a vehicle.
And then, look for any scratch or dent.
Next, inspectors check and adjust the lighting fixtures, gauges, and any unusual noises, then confirm the gas pedal and brake pedal for effectiveness.
Finally, inspectors confirm there are no oil leaks.
Only vehicles that have passed all of these rigorous inspections are delivered to customers.
All of this is done every day for each and every vehicle, shipped domestically, and throughout the world.
0:12 Stamping
2:15 Welding
4:33 Painting
7:25 Assembly line
11:47 Inspection and quality control
![SAFEPLANET - ดาวเคราะห์ [ THE PLANET ]](http://i.ytimg.com/vi/4X1XL3I_k3c/mqdefault.jpg)
I just purchased a Crown Limited a month ago. I love it so much that I felt compelled to see where it was built (which I have never bothered to do before on prior vehicle purchases). Toyota employees should be proud. It is a fantastic car.
She has a good job and I can see what you mean time and you can get the money for the same person or something else you want to go
Simply a marvelous factory .
I admire the immaculate housekeeping in that Toyota factory. No grease stains, metal shavings/pieces, nuts/bolts, litter on the floor. Amazing.
I work at the San Antonio, Texas plant and we have to do walkthrough of the area we are working and confirm it is clean throughout the day and make sure it ready for the next shift. Toyota takes the plant being clean and presentable very seriously.
@@robertesensee3494 You deserve much admiration too. Housekeeping is difficult, especially when handling many components of a vehicle with such tight tolerances where precision is so essential. I hope it ain’t too stressful of a workplace to upkeep.
@@YamiPheonix531 Thank you for the kind words. We try to make the best vehicle possible and appreciate your support!
Just like any other factories 🤷♂️🤣🤣
@@YamiPheonix531 it isn't, it's actually one of the least stressful
best work environments to be around.
because it's all about keeping yourself busy, while also taking your
time going over aspect and detail.
see in America, people don't necessarily love their job, you take
a job because you need one.
but it's also why people can have alot of stressful days,
now we know Japan takes work a little more serious than others,
but you have to love your job enough in
order to stay there. but Japan is also very particular about keeping
a clean environment, that attitude carries into
the work space. see America can definitely learn a thing or two from Japan,
but them being clean is not the same as the western
idea of efficiency, no it just has to do with how they are as a culture.
well believe it or not, having a cleaner work environment
does help with stress, but it also helps you work better more efficiently.
I always enjoy seeing these type of videos! Thanks.
Japan is doing way better than America's auto industry. Better quality built new cars too.
Japan makes their cars in America. Japan invested in many factories in America and Mexico.
Or, don't forget, cheap Chinese rubbish, only losers purchase!
no blacks
@@juanshaftpatel7488 😶🌫😶🌫
@@juanshaftpatel7488 racism died out years ago yankee
Toyota's are so good!
what a glorious process
No surprise. Japan is the largest producer of automobiles in the world.
Not now, 1n 2023, china is the no.1 car producer in the world, toyota is no.2 only now.
Not anymore...China is the largest car manufacturer now..
@@missplainjane3905 - So, what? It’s just a fact.
@@luzemmanuelluz5
What else then ?
Good Made in japan
Toyota the number one
0:12 Stamping
2:15 Welding
4:33 Painting
7:25 Assembly line
11:47 Inspection and quality control
Awesome to see!
I hope to one day move to Japan to work in this plant. I’m saving up so that once I’m 40. I could move over there
Ever since i live in America since 1980 i am truly in love driving a Toyota pick up, Tacoma, or sporty Sedan Car Corolla & i stayed with this brand since then until on my retirement of 2006 then give it away to my nephew, i never drive any cars only Toyota, the most reliable, strong efficient in gas mileage just follow the maintenance guide & this vehicle will last you forever
I love japan
Japan invented robot technology, now you know why the quality is so good.
in America everything is all rush, rush, rush,
that's not the case here.
Thank you this was very interesting. My 4yo didn’t believe that cars were made in a factory, they’re too big! Now we both know how cars are made, didn’t realise so many robots involved.
Hi japan country sun toyota company is best in world because is very smart and clever people❤
True👊🏼💪🏼 nothin beats cars made in japan literally instead of their satellite branches worldwide...
Really I like this factory
And that my friends is why i drive a Toyota :)
That is why Toyota built in japan is the best. Those folks value quality over money, union or going home.. they will put there life on there work.. not any American! Lol
Bro Japanese and German those two never mess with them
American value money over quality lol 😂
I love Toyota. Much love from Nigeria.. DADDY JUNIOR AUTOMOBILE RESOURCES LTD, NIGERIA
this is such a fascinating tour! i really appreciate the detailed look into how toyota maintains its high standards in manufacturing. however, i can't help but wonder if the heavy reliance on automation might be affecting job opportunities for skilled workers in the long run. what do you all think about the balance between technology and jobs?
I own a Yaris Cross
Nice video
Good job
And the irony is that the father of quality was an American Edwards Deming that helped revolutionize quality in Japan. The old proverb: No one is a prophet in their own land!
Workers here are professional and take their jobs seriously unlike incompetent UAW "workers".
I think it's nice
And that is yours Mr. TOYODA ❤❤
Mantap..
Hi Toyota company your car is beautiful please give me the new high roof as a gift I love it. Hicae
like how its the BZ4x... some people don't even believe that Toyota is making them
I hope to see a giant Toyota factory in Egypt
how to visit this factory?
I will like too working with them
Glory to God...I want to have a 2017 Toyota Avanza ,it's big Blessings to me and my family for our Church Service and going to our works... I know that our Great God will provide to me ...More God's Blessings and Favor To You Sir and Toyota Japan Manufacturer...Advance Merry Christmas To Everyone..❤️🎈🎄💕😊🙏🎈
I saw the new Alphard 2024 in all of the sides i see a beat cheap plastics maybe in the next generation of the Alphard make all the sides look luxurious 5:00
I think my Dark Blue Toyota Prius with Tesla AI Self driving technology makes my car a great one to have for everyday driving even for special needs and disabled people.
The toyota car is good for used. I have idea to create a new design for signal lamp using .
Обалденая тойота.
In Pakistan, side glasses are stolen. You should make a system in such a way that when parking the car, the side glasses completely disappear inwards so that the thief cannot cut them and take them.
MADE IN JAPAN
And here we see why I don't buy Ford, GM, Huyndai, Kia, BMW, Mercedes, Volvo, Chrysler, Stellantis, Fiat.
Only Toyota, Lexus, Subaru, Honda! 👍🏼
Honda Mitsubishi Mazda
Idée à la con,étant joueur de grantourismo pourrais je en mode hybride ou tout électrique benificier du bruitage de toute la gamme grantourismo des moteurs thermiques en habitacle intérieur et peut être extérieur,on achèterait bien sur dans l'application toyota les différents bruits moteurs thermiques,allez penser en tant que joueur console,bien sûr sans doute faudra t il installer un tracker au niveau de sa chaussure droite ou avoir une chaussure connectée pour repérer l'inclinaison du pied et donc le dosage de l'accélération
How can i export vits from you to Tanzania
Autre idée à la con, pourquoi ne pas utiliser pour diminuer la taille de la batterie sur les rocades,périphériques,autoroutes les rails de sécurité pour alimenter en direct et recharger la batterie au besoin un robot moteur roue qui alimenter ait la voiture en électricité par induction,il suffirait qu'on soude sur chaque voiture comme des passages de fourches pour que le robot moteur roue tombe en face de la roue moteur roue de la voiture électrique pour la recharger ou de l'alimenter lors de son voyage.
12:09 He put the steering wheel on the wrong side.
Maaf om tanteuntuk kapasitas taksi di pulau jawa 5850 om
Dki100 taksi.
1 kabupaten 50 x 115 kabupaten.
Makasih om tante...
Sorry uncle, uncle, the taxi capacity on the island of Java is 5850, uncle Dki100 taxi. 1 district 50 x 115 districts. Thank you uncle aunt...
❤
I have a 1992 22re factory hilux 2wd nothing special wirh over 500k on it.
This video would have been sublime without the music
Hi guys, anyone knows where I can find the authorised reference of a specific vehicle (Toyota Corolla). It can contain a bunch of standards, such as safety standards, environmental standards and technical standards.
0：57
2：56
6：00
9：13
Not a single overweight worker.
Cause they only get a 3 minute lunch break. In a 12 hour shift.
Very bad mistake that Toyota decided to move car production on Turkey
Maybe is because of there is volcanoes always in Japan.
Turn off music
It's like watching a porno flick lmao
❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤😂❤❤❤❤❤❤❤
Defective Transmission Automatic Fortuner 2017 model
If you watch this video, you can see that the videos of the production process at Xiaomi and BYD factories are fake.
Opinion
Music is annoying
The American car companies have screwed the people and are still doing that today. I remember my friends Dad purchased a Cadillac. Pile of junk. It stayed in the shop than at their home. My friend bought a Ford pinto. 30,000 miles it was a pile of junk. Dodge, Ford and Chevrolet only lasted for about 80,000 miles until the Japanese cars came to America.
Wish you were in a good place and also the same as before you left including me and I can get the money for you all the time n 😂
6:32 & 6:45 uhhh that was weird
السلام عليكم عندي كورلا موديل 91 بحاجة إلى صيانة ممكن سعدون
germans do this 50 years ago.....haha.....
Peu de chances que votre Toyota soit fabriquée au Japon !!!!! Cette production japonaise est devenue marginale par rapport à la production mondiale (en valeur et en unités). Si quelqu'un a des statistiques vérifiables...qu'il les publie
Ma Corolla Hatchback 2024 récemment acquise a été fabriquée au Japon, tout comme la précédente.
Job vacancy
Poo
No shower test...why
My TOYOTA YARIS is very very good (⌒▽⌒)