Manhole Cover Manufacturing Process with Scrap Metal. Korean Manhole Factory
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- เผยแพร่เมื่อ 26 ก.ย. 2024
- Manhole Cover Manufacturing Process with Scrap Metal. Korean Manhole Factory
This video does not contain any paid promotion
📌Product in Video: bit.ly/42PzfD3
📌Contact: factorymonster2021@gmail.com
📌Copyrightⓒ 2021. Factory Monster. All Rights Reserved
※This video does NOT include any paid promotion※
※ 위 영상은 유료광고를 포함하지 않습니다 ※
📦 제품문의(Product Inquiries): bit.ly/42PzfD3 (신평주철)
🎬 촬영문의(Filming Inquiries): factorymonster2021@gmail.com
-I film for the company who are proud of showing how their products are made.
-팩토리몬은 제품에 자신있는 소상공인 분들과 중소기업을 대상으로 무료촬영을 진행합니다.
Copyrightⓒ 2021. Factory Monster. All Rights Reserved.
The video and process are amazing, but the English captions really are hilarious at times.
Man those pneumatic hammers must be hard on the nerves in their hands. Hope those guys get paid well at the very least.
Absolutely nothing I saw in this video gave me confidence these guys are well paid
@@bobbymurphy4033these jobs usually pay double the average salary so if a normal job pays $100 a month this pays $200
Average hourly rate for a South Korean foundry worker is about US 12.55 $ - or about as much as average US hourly rate for a McDonald's employee.
@@d3nza482 that only for the flippers, the 1s at the cash register makes more than that. as i recall from my high school years.
@@MegamanTheSecond guess you've never been to South Korea bud. doesn't work like that here😅
Adding those tabs after finishing pouring, that’s so brilliant. Makes for an easy way to hoist the part away.
I'll share this with my friend who works in the Ulefoss manhole cover foundry in Norway, I'm sure he'll find this fascinating, as their process is quite different. Keep up the good work!
Yeah the Norwegian process is probably safe unlike this Third World shithole.
I'm curious about your friend's work process
Can you show me his video
Hey bro i work for ulefos in finland and make manhole covers lmao!
설명이 있어서 더 좋아하는 체널
The subtitles makes this comedy gold!
Quite clean as a foundry, no too much noise, enough technology. The standard of a lot of little foundries in Italy too. Well done guys!!!
That was a very impressive video. You really got in there and got a lot of amazing footage for us. I know it’s a lot of work, from getting permission to go into these places, shooting the video, then the always impressive editing. Thanks for sharing all of them with us.
And not dying in an industrial accident...
@@sed6 Yes, definitely that too. 😉
Oh Factory Monster, you wild thing! It's amazing how so many of of us walk and drive over these things every day without once thinking of how they're made.
Thanks for another excellent video.
Thanks!
Love your vids. I liked how they used a small tag in the moten sprue to help lift and remove the casting from the mould. That was clever. And I liked that they coated it too. Keep it up.
I’m glad the scrap metal was from “somewhere” and not just anywhere.
That excavator is adorable 🥰
"That excavator is adorable" It's so cure and it even squeaks :) 1:05
9:47 my favorite sound 😬
Bellow from the USA. I have to say your covers are much heavier then here. Nice video and your right about a sponsor so I gave you the thumbs up. Will look t more of your videos while I am here. Thank you nice video
You do great work producing these videos. Thanks from the USA!
Не далеко ушли технологии Кореи от Иранских и Индийских кустарных мануфактур.. 😁
Very well made indeed these men are skilled Smiths I respect the hard work they do God bless them 💫✝️✨
Great video ! 👍
Korean Manhole Factory might be the greatest band name ever
3:01 at least they are honest about it ! LOL !
Fantastic vídeo.
Congratulations of Brazilian people.
After seeing dozens of metallurgy videos from Pakistan this feels like next era despite concept being the same.
Nothing is wasted in this factory but employee' ears.
Скажу одно, у нас в России давно уже есть маленькая крышка под основным люком
Тссс это гостайна не свети!! А то на Лубянку залетишь 🙄
Love the humor in the subtitles!
It's amazing how streamlined this process is, and how they can easily reuse the parts that don't make it into the final product.
Reusing the sprues and runners is normal for casting.
Just hear for the subtitles, keep up the great videos!
👍🌍🏭 That's awesome! It's fascinating how the manufacturing process for manhole covers can vary across different countries and foundries. I'm sure your friend from Ulefoss manhole cover foundry in Norway will find this video intriguing, especially considering their unique approach. Sharing knowledge and experiences across borders is always a great way to learn and appreciate different techniques. Keep up the good work in showcasing these interesting processes!
과제를 해야하는데 보기 좋은 유익한 영상이네요. 과제끝나면 안볼거 같긴 하지만..
Best subtitle mistake ever 😂 3:01
Garbage in, garbage out. LOL
En un canal Asiático de fábricas e industrias muestran el proceso de fabricación automátizada de tapas de alcantarillas de Japón donde son verdaderas obras de arte superando a las tapas de Coreanas o las de Europa.
Молодцы!!! Уважаю! Одобряю! Чтоб все так делали!
Точно так же делают в Пакистане, это литейка бородатых лет, ничего сверхнового или сверхтехнологичного. Я бы даже сказал работают спустя рукава на отъ-сь 👺
I subscribed and watch because your filming and editing are very good. But you're my favorite because I enjoy your subtitles so much.
This is sand casting of cast iron in a two part mould.
The bottom half of the mould is called the drag.
The top half of the drag is called the cope.
The casting sand is rammed into the mould with an air hammer in this case, though traditionally in foundries the ramming was done by hand with a ramming tool, and it's still done this way in a lot of places, but I love that they're using the little digger to move bulk sand and an air hammer to do the ramming. Same skill level required, but much faster and less wear and tear on the body.
The inner faces of the mould look to have some residual release agent from when the halves were rammed on the pattern. This can also give a finer surface finish to the casting.
Thanks for sharing what u know ;)
True 100%
Watched the video then I read your comment and on the spot info👌🏻 Then watched again cheers mate🇦🇺
Europe uses bronze for all manholes.
@@iamD2 I'm pretty sure I recall cast iron manhole covers in Amsterdam and Stockholm, but it was a while ago that I was there.
The temptation to polish and engrave bronze manhole covers would be immense.
"This video isn't sponsored. I know none of you will buy them." I cracked up.
🏅🏅🏅🏅🏅 ممتاز
Высокие, высокие технологии! Сразу видно - не пакистанцы какие-нибудь!
я не удивлен, типичный кацапский тупой ботяра, не отдупляющий даже что такое высокотехнологичное производство, и какие секторы производства в него входят, ну чисто кацап
@@Anton433
Всё верно только на Украине есть хайтек 👺
Приятно смотреть на качественно выполненную работу
В литье чугуна нет никаких сложностей, самый легкий металл для литья
Спасибо, за отличное видео!!!
Long ago American covers were made in Miami Florida. I hauled loads of them on flatbed
The most entertaining part was the subtitles.
Esas tapas de metal ya pasaron a la historia y por ello mismo los roban para fundirlo, ahora existen tapas de plastico duro y son mas segurasé
Jobs you forget exist. Well done, very interesting to learn about.
韓國🇰🇷真棒👍世界第一☝️🎉🎉
Can you believe it's cheaper to make this item in China and sent to Americanland for price amazing
Great video. Thank you!
That pneumatic hammer looks fucking brutal vibration wise. I hope they're rotating people through those kinds of positions because chronic exposure to vibration can definitely cause issues down the road.
Dewey Brothers make the very best sewer covers, Princeton, Indiana
Brings back memories for me. I made all the sand and facings at one foundry and ran the heat..but we melted with a basic lined cupola. Those have disappeared in the US. Too dirty.
I will never look at a Manhole cover again the way I use to.
It always amazes me which processes are still manual. With the sheer amount of cast iron being produced, I would've expected the process to be a lot more automated.
automation is not flexible, any substantial change in the product means costly changes to the machinery...
uh so i work in a foundry and its alot more automated then this lol..
Molds get machined, finished by hand and then put on a machine where the mold shells are created and then they get poured into (Croning process).
Aswell as cores for complex inner contours.
So no ramming sand or putting halves on and removing them and all that lol.. We could easily pump out like 200 out of these in a day.. but obviously they are cheaper. If you look at their machinery.. i mean wow WELDED together to the max because of the abuse on the tools..
And i am not even gonna talk about the inclusions you saw when they did close ups.. but yea thats what paint is for XD:.. (atleast in their factory)- it wouldn't pass inspections in the foundry i work in..
Brutal and dangerous work 🫡
와 주물이 흙인줄은 몰랐네요.
Work starts early in the morning..me who starts work at 5 a.m. everyday. Cool story bro, not early enough.
every house need these manhole
Это космос.
I'm surprised there was so many hoists and lots of machinery. I was thinking the whole video that I could toss those manhole covers all day. no need for machines. Then I realised that these dudes do this every day. Great to see that guys are not overworking their bodies.
We use manhole covers as frisbees in our neighborhood.
Я тоже работал на таком заводе, плавил металл 2 года. ,Il san metall.
Это литейка, а не металлургический завод 🤪
사장님 나이스샷~!
"Time to taste it." Hilarious!
As a man, I can confirm that this is how our holes are made....
thanks for video
Welcome!
Haha! The subtitles translates "takes an hour to melt THE SCRAP" as "takes an hour to melt THOSE CRAP" 😂
3:02 need Brad Fidel music at this point
Time to taste it!
Seems like a fun job.
Good journey and good job and good working
Joke's on you. I just ordered one for my back yard!
Is the casting sand able to be reused? If not, what is done with the used casting sand?
Awesome video! 😁
The sand is reused, it is casting sand with a binder agent. The runners, sprues and any scrap is remelted. Recycling at its best.
what kind of equipment do they use to melt the iron? is it electricity based or does it use natural gas to melt iron?
Fascinating 🏴
작업 환경에 놀라고
완성품 보고 놀라네
А на выходе бомжи эти крышки уносят на чермет и цикл замыкается 😅
잘 봤습니다.
The under side of the manhole covers look like they could make waffles lol
Why the notch on cover plate?
I was thinking that too. Maybe it keeps it from spinning as people ride over it? I'm curious to know though.
11:02 The notch on the left? If so, so you can stick a bar in there to lift the cover up. Or if you mean the "T" looking thing on the right, that probably to pivot up like a hinge when the lid is flipped up.
I love manholes
адские условия труда....
Safety thing is a great idea,should be on all of them.Thank you
3:14 Time to taste it. I was thinking the same thing!
Hello I'm from India 🇮🇳 and watching this video coz of i'm pursuing Engineering in civil branch 🤟🏻 & curious about how this Manholes are manufactured 🤞🏻
Would it surprise you to know that I have seen many manhole covers in the US are made in India!
in Atlanta most manholes say "made in India"
They look quality build, strong & robust.
Remember to test them with Heavy duty Trucks.
Ideally research how heavy they are in the west, & then match the material size & weight to insure quality
Quality not quantity
Wish you the best of luck in your pursuit
ما هي مساعدات الصهر
Ну вот, ни роботов ни лазеров не требуется, чтобы выпускать конкурентоспособный продукт. Оборудование наверное старше рабочих, которые там трудятся.
와 맨홀은 이렇게 만드는구나..
Forbidden Lava Waffle
빠져든다.....
Why are manhole covers a circle shape?
Because no matter which way you turn it, the cover can never fall down the hole. Any other shape and it would.
10:57: "I know none of you would buy them"
Me: "I'Ll TaKe YoUr EnTiRe StOcK!"
Time to taste it.
1:22 subtle subtitles :D
The English subtitles are hilarious.
"Massage to make it hard."
"Scrap metal from somewhere."
"Takes an hour to melt those crap."
SPOILER ALERT
ㅋㅋㅋ 괴산 청주 충주 보니까 괜히 반갑넼ㅋㅋㅋㅋㅋㅋ
Je mehr ich diese Primitiv-Fabriken sehe, umso mehr sinken koreanische Produkte in meinem Ansehen ...
The little mini-digger could easily be replaced by a manual boom-crane. :)
Good stuff
와 채널 주인장 머리좋네.....
Stone pots, stone ware, metal, functional-decorative ceramics(sand, pebble, stone, glass) on metal with expansion-contraction abrasion load-weight inch-pressure specifications... usually broadwalks need pallet-trucks(2.5t) pressure impact and light-trucks 15t and friction when wet-dry and durability warranty. There should be bigger niche for this specification. Customer sends materials and design. MOQ-vs-Price list as quotation.
It's good to see you actually test the composition of the metal, even if it is only a manhole cover.
I wonder how much training it takes to be a metal taster. Is it similar to wine tasting?
@@ddegn he wrote 'test" not "taste " man
They should be playing the Isengard theme all day long
Well now I want a manhole