Increase productivity by as much as 300 percent - new gear machining tools
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- เผยแพร่เมื่อ 11 ต.ค. 2024
- In the fast-paced, rapidly growing aerospace, energy and transportation industries, gear components are front and center. Since they're often some of the most important, expensive and time-consuming parts to machine, optimized operations are crucial. To help its customers stay on the cutting edge, Sandvik Coromant has invested significant time, money and resources in the development of new gear-machining tools and solutions-many of which can increase productivity by as much as 300 percent, as compared to traditional gear-cutting tools and techniques. Watch the video to learn more.
Video Transcript
In the fast-paced, rapidly growing aerospace, energy and transportation industries, gear components are front and center. In many applications, they're the most important, expensive and time-consuming parts to machine; and with tightening technical specifications and increasing production demands, it's crucial that gear manufacturers in all industries optimize their operations.
The industry right now, fortunately, is booming. The industry worldwide is enjoying tremendous growth, great pressure, which is then allowing us to incorporate new technology. We have shortages in some case for machinery and we certainly have shortages for qualified people ... It is very beneficial to the industry to have smarter and smarter machine tools, more and more capable tooling, accessories that are used in the manufacturing process. We are able, through productivity gains to replace some of the shortfalls we have in the employees and the workforce.
To help its customers stay on the cutting edge, Sanvdik Coromant has invested significant time, money and resources in the development of new gear-machining tools and solutions-many of which can increase productivity by as much as 300 percent, as compared to traditional gear-cutting tools and techniques.
When I talk to customers today, they see us as a fresh breeze coming from the outside with our innovative solutions, and that's exactly what we wanted to do ... People know us from being the market leader worldwide within general machining. And they know there's a muscle behind what we're doing here ... this has not been a cheap ride, I tell you. But it shows our customers that there's not just commitment, but there is power, financial power behind what we are doing. And we are long-term thinking.
Sandvik Coromant's wide selection of indexable-insert cutters can perform a variety of gear-milling tasks-from roughing to finishing; what's more, new techniques from Sandvik Coromant are changing the face of gear milling altogether.
The key with it is flexibility, with the high-speed steel hob, you have to take the hob off and then reset the. Today, we can index the hob right on the machine. So we can take an insert and all we have to do is change out the insert.
I showed an example of a gear wheel that was produced by an HSS hob, which is the usual way of doing it, in 32 minutes. With our new product line, we are down to four ... going from 32 minutes down to four minutes-this is not an evolution, this is a revolution. And the customers today realized this was something they could just not allow themselves to ignore.
Invo-milling process is a great technological event in the gear-milling industry ... And what it does is it gives you the opportunity of taking advantage of the machining technology, which is 5-axis machining and programming, and use standard tools and form a gear out of that combination. Where before you had a special tool on a special machine, now you have a standard tool on a standard machine with special software.
To ensure the highest level of R & D, Sandvik Coromant works closely with industry-leading machine-tool partners. Customers have hands-on access to these collaborative insights, training and technologies-including the new Hofler HF1000 gear-milling machine-when they visit the company's Schaumburg, Illinois productivity center.
Finally, Yellow Coat expertise and support from a team of dedicated gear-milling specialists help customers identify and implement the best solutions for their needs. From the early equipment research phase to installation and runoff, Sandvik Coromant is there to offer the highest level of service and application support.
We provide support with every tool we sell, and we guarantee every tool we sell ... Our people train weekly, daily, overseas, here to get up to speed with this, and that's what we do with the customer. That's why I say we want to be a partner. We bring to them not only the tool, but the benefits of having the knowledge behind the tool.
Sandvik Coromant is the best ! It is the Master Craftsman of the tools !
Heller has been doing a lot of work with Sandvik on tools which can greatly decrease the time needed to produce large high-precision helical gears.
I sense alot of passion in that last guy.
Even with existing gear hobbing machines the productivity gains are enormous with the new insertable tools, and the long term costs are substantially lower.
Thank you! We try our hardest. Regards /Johan
Tool Cribs "On Speed Dial" for a indexible DoveTail WANTED!!! I will make my point in Mondays meeting Using Your Video> Thank You Sandvik
They are doing some cool stuff with DMG/Mori Seiki on their 5-axis turn/mills called InnvoMilling of gears
what a statement for the class man
Very cool. So you have insert gear hobbers on one hand, and 5-axis machining on the other. I wonder if the gear hobbers use standard inserts with the special programming for 5-axis milling, or if they are special inserts that are used to mill it with just 2 axes.
The hobbing tools have inserts with a profile that are tailored to the specific gear profile you want to generate.
Best regards,
David Öhlund
Product Manager - Gear Milling
On 2:59, Kenneth Accavallo, is promoting 5 axis gear machining with standard tools, while Sandvik VP on 2:25 is promoting special gear tools with more productive incests. 300% is some misleading because the traditional hob cutters do not have inserts, while standard CNC cutting tools are widely available with inserts to cut gears as it says on 2:59. Also, accuracy of cutting would reduce with use of inserts, so gear design should be corrected for lower accuracy machining.
this is business that want to manufacture all kinds of gear I have experiensia in but in this kind of work I learned and all day and need to look for all kinds of materials and thequality standards
"This is not an evolution, this is a revolution"
I love watching the chips fly!
Beautiful to view and to listen.
А мне очень тяжело это слушать - они говорят медленно и ни о чем.
Do you do cryogenic treatment on cutting tools?
I would Like to see if there is any difference between the finish of a Comparable Mitsubishi high speed hobber and the Hofler. I wonder if there would be any difference in machine logevity between the 2, I personally prefer the Hofler, and of course Gleason Pfauter were good, but I haven't experienced a late model Pfauter in several years.
I asked sandvik Brazil for a quote months ago and I never received a response
any PDF for tools and insert selection for lathe and milling
anyone can stand in front of a camera and spout words. BUT i think Sandvik can back up there words. why? cause when i was at Boeing Sandvik DID the job.
Ah, but can they mill herringbones? :)
NipkowDisk
Yes, of course we can - we are already doing herringbones at several customers using combined solutions of end mills and disc cutters! Please feel free to contact me ( jochen.sapparth@sandvik.com ) for details!
BR
Jochen Sapparth - Global Product - & Application Specialist, Gear Milling Solutions
+Sandvik Coromant Fantastic. Thank you for letting me know!!
جدا جيد
Bravi, I like this attitude. :D
very good
Cool.
Turn down the music, or better yet eliminate it.
Scumbag, IL
Klass
Бла-бла-бла... Цены на производство и товары только растут, несмотря на передовые технологии. Спрашивается - ну и зачем ваши технологии, если они удорожают жизнь?
Advanced gearheads
The industry right now is booming....Yeah in China
the chinese use american,european,japanese machine tools to make cheap low quality consumer products. High quality western products will always have a market.
jeetendrag10acc2
My friend, I've been a machinist in Canada for over 25 years. What you're saying would hold true 25 years ago but the Chinese are making very high quality stuff now. If you're basing your judgment on dollar store crap then you're not really seeing what's going on.
we bought a chinese cnc machine. We swear never to buy chinese again. i was at the factory for training. we toured other factories as well and their manufacturing processes. I am from africa.WHen asked about advice about machines, i say never buy chinese. Save your money. get something german.you wont regret it.
but its true in a sense what you say, japanese and korean quality had the same origins as chinese products in the 1940's. in the beginning they suck,but afterwards they might surpass their references, as they have a sea of engineers with low benefits.
jeetendrag10acc2 but u have to know that's completely unfair to those low benefits engineers
InvoMilling
Революционная технология обработки цилиндрических колес на обрабатывающих центрах.
Червячная фреза СМ176
Инновационная фреза для черновой, получистовой и чистовой обработке колес с модулем 3 - 10 мм. Более производительная альтернатива инструментам HSS. Высокое число эффективных зубов сокращает время механической обработки в колесо
Except, it's not possible to have 300%. its 0% - 100% but you can have 300 times more production. There is a difference. But great video.
you are wrong. incresing by 300% is by 3. 100% 3 times
lol of course you can have 300% more productivity. 300% is nothing else that 300/hundred which is by my calculation 300/100 = 3.
productivity gain of 3 means 4 times as fast as before or 1/4 the time needed to manufacture.
Kai Wyborny If you have one guy digging a hole... then you have 300 guys digging a hole how much has the (time) efficiency gone up?
yeah carbide go faster, brrrr
Sogoob
expensive.
mto bm
Actually... I did not see even a single woman in this video. Very sad.
Dm M Face the truth
Dm M Because they're not interested in equality when it comes to the blue collar work, only when it comes to being well paid and sitting in a chair
+Dm M It's a man's man's world.
triggered feminists everywhere
Woman and machines !!! Are you fucking serious?