Incredible Manufacturing Process of Huge Industrial Gear || Production of Biggest Industrial Gear
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- เผยแพร่เมื่อ 19 ส.ค. 2023
- Incredible Manufacturing Process of Huge Industrial Gear || Production of Biggest Industrial Gear
#incredible #manufacturing #process #of #huge #industrial #gear #production #of #biggest #industrial #gear #amazing #mechanics - ยานยนต์และพาหนะ
Came across this by accident- years ago in the sixties and seventies as a truck driver I used to deliver them to Fletcher and Stewart in Derby they used to make sugar cane processing machinery for export. It 's not important to have them made to a strictly controlled metal specification or precision as they don't really mesh they intermesh with the cane between them.
The really big pieces on the machine were the supports called headstocks which were carried as a wide load to the factory which could weigh I believe about twelve tons.-
thanks for the memories
This was Birmingham England 200 years ago. Take my hat off to these hard working talented people.
and at least one child
@@vintagemxer9165I saw at least 3.
If ever there is a nuclear war it's guys like these we need to survive. Incredible work.
This factory has been operating for half an hour without injury
Nah. They edited the deaths out for the TH-cam algorithm.
@@pd4165 lol
I half expected to see a sandal sticking out of the cast when they pulled it out.
Посмотрел видео и просто ошалел какой труд вложен в эту шестерёнку, трудяги молодцы👍 реально адский труд, надею вам там за такой труд платят достойно🤔
Нет, не платят
Судя по отсутствию спец одежды и средств защиты, труд очень дёшево ценится
Мене интересно куда они их делают?
These guys are like the McGyver of manufacturing . They are so resourceful and speaking of man power, his is it
Safety regulations do not seem to exist in this factory.
Something like this would be unimaginable in Germany and some other countries.
What do you mean? Didn't you notice they ALL had foot wear on? No bear feet here. You can spot the boss's son, he gets the insulated cotton gloves. Safety regs are: keep at least 6 ft from the molten steel when they are pouring, it can cause burns.
@@tuberroot1112 I think he is rather talking about the toxic smoke and the lack of breathing masks & eye protection! 😷
This witch craft
@@ksp-crafter5907 YOU ARE RIGHT
OSHA doesn’t live there
Сколько смотрю и удивляюсь их работе, что работают в басаножках с горячим и холодным металлом. А эти шестирёнки наверно великану на часы.
Incredible, almost unbelievable! And sometimes with such simple Tools ... Great Workmanship!
Just amazing, couldn't stop watching this. 2 hours earlier I watched Tesla manufacturing.....
There is more than one way of doing things...
Safety, tools, repeatedness, quality, controlled material and product, methods...
Who would dare to plan such production line?
Now I can imagine that there was a way to build the St. Peter's Basilica in Rome.
There were always Genius people everywhere, and great craftsmen ...
мля... на разливке металла в тапках. тут суконку бывало насквозь прожигало
I grow concerned for their space program
Oh, it'll be fine- they'll just throw an extra log in the rocket ship
Технологии у них такие же как и индийские фильмы
Incrível o trabalho desse povo o admiro muito
Los hombres del hierro, con increhible destreza. Un trabajo de alto riesgo y carecen de un minimo de seguridad. Felicitaciones por su gran desempeño y saludos desde Venezuela.
would love to see the metallurgy report
Computer tower: 17%
Bike frames: 12%
Car Bumpers: 71%
I'll have you know, we use the finest metal for our products: Crapium from the Congo
It's nice that they use the standards of security such as crocks and flannels
I saw some crocks with water in them. Oh, you mean "CROCS", the ugly footwear?
Amazing, but seeing children working in that environment and a complete lack of even basic PPE is pretty depressing.
Take these guys to the beach and watch them do their magic.
Air Quality? Are we saving the environment with electric cars? Come on man.
"Come on man." You are Joe Biden and I claim my $5 :-)
Are those dudes cutting the tooth profile by eye??
А потом шпицштифилем дорабатывают.
Rapaz é muito mão de obra parabéns pelo trabalho
É notável observar um trabalho industrial. Gostei!
O processo é o mesmo em qualquer lugar no mundo, o que mudam é a automação para facilitar para os colaboradores. Visitei várias fundições no Brasil. Mas os empresários aí tem que pensar mais nos colaboradores, cadê os E.P.Is dos colaboradores?Pois tenho certeza que eles não tem a cabeça aço carbono 1040, os olhos de aço carbono 1020, os pés de aço inox 320. Empresário cuida do seu patrimônio e o capital humano segurança dos colaboradores em primeiro lugar. Se fosse no Brasil a fiscalização do M.T.E. teria notificado e parado a empresa para regularizar, aliás essa empresa desse jeito nem teria o alvará de funcionamento do jeito que está trabalhando. Colaboradores a vida é uma só se vocês não cuidarem de vocês patrão nenhum vai cuidar, fujam daí ai o risco de morte aí está maior que GAZA, vai vender picolé, verduras, doces e etc... , nas ruas que vocês estão mais seguros. Nascemos um vez só cuidem de vocês, se não forem seguro não faça que Deus os potejam com muitas saúdes.
Кошмар металлурга )
Extremely interesting.
It would be very good to have haw many days it’s during to do one peace.
Bravo !!! ca s'appel "Le savoir faire" il faut tout faire pour preserver tous ces beaux metiers !!!!!! (Olivier.....
France)
Se não estivessem fabricando engrenagens que faz parte do mundo moderno, poderia se dizer que se trata de imagens de pessoas da idade da pedra em atividade. Porque tem perigo em qualquer lado que se olha e não se nota nenhum tipo de equipamento de segurança. Esse caras são guerreiros.
The manufacturer of the gears seems to have paid no attention to the material properties that are necessary for gears, such as density, strength, ductility, toughness, and hardness.
Yes, it would be interesting to see how these gears would fare in a metallurgical exam. Interesting... or maybe scary.
@@imagereader_9It's casual steel.
@@saveriobiasutto4296 No... Mystery Metal. Perhaps Boeing would be interested in these clowns making main landing gear struts with it.....😂😂😂😂
Really? Who are you, rip van winkle?
@@shaunfogarty5744 Sorry, I don't got your point.
I don't know how the guy on the profiler cut the teeth. Does he just do it all by eye or does he have a test pattern to check against. That's quite a complex form to cut and it all looked like a pretty legit involute forms.
Wonder how long it takes a dude running the shaper to go crazy, watching it go back and forth?😂
Olá profissionais na parte de metalúrgica...vocêis dedicam muito ... esse trabalhos de vocêis eu admirando daqui ...e muito pesado e muita atenção...não pode cometer erros se não perde a matéria prima ...ai é fatal ...SUSSESO pelo seus trabalhos...BRASIL AMÉRICA DO SUL...🇧🇷😎🤗👏👏👏👏👏👏👏👏👏🤔🤔🤔
I feel guilty sitting in my lazy boy watching this
It's amazing how solid those initial teeth profile castings are. Just compacted sand but they seem pretty resistant.
They harden it with CO2
@farwindowwhat came first.. the work, or the safety for the work? This is what it looks like in 3rd world
@@yohanathandowns9057 It looked much the same in the West 50 years ago apart from the clothing and footware - sandals? - sandals!!!! Some of these same practices are still in use in the west in custom casting workshops.
It is not as dangerous as it looks, as long as everyone knows how their job fits into the overall process. Yes, there is some craziness here.
The most interesting part is that the guy on the old shaper seems to be forming the profile of the teeth manually - by sight!!!
@@robertnicholson7733 no sir, this is closer to 100 years ago. Industrial revolution times. By the 70's safety and regulation was very mich in effect in the west
@farwindowThey are using their brains/skills which seems you have trouble doing. The video labels what they are doing, and the video shows exactly that. Not the sharpest tool in the shed, are ya?
К сожалению после таких мамкиных металлургов у нас все и ломается,не успев начать работать)
I used to work in the steel industry. The total disregard for health and safety here is staggering - no personal protective equipment (toes, eyes and hands!!!), people moving randomly around cranes with molten loads, no audible warnings, totally chaotic workspace with stuff all over the floors and associated tripping hazards, it just goes on and on. I dread to think how many workers are injured here every year. Fascinating to watch but working practices definitely from an age gone by a very long time ago.
Agree: no safety shoes, glasses, hats, etc. No metallurgical controls. Results in accidents and questionable product quality.
I'm curious about the life expectancy of the workers…
Yeah this is some 1800's industrial England stuff going on, right down to the child labor!
That was the part that impressed me the most. I'm in awe of people that can do all of this and more while wearing flip flops. Hell, I saw a video where some Indian guys rewound a gigantic three phase motor by hand with no power tools wearing flip flops. Personally I could never walk in the damned things. Just imagine the colors an OSHA inspector would turn if he caught you wearing flip flops on a foundry floor 🤣.
I would think it would be so easy to get their dresses caught on something
No safety protocols at all. Pouring molten steel with sandals on, is just brilliant !
Yes but let me ask you, can YOU do this with all your safety gear on then?
I’ll answer for you. No, I haven’t got a clue.
Be quiet then.
19th century pattern making and casting techniques and similar health and safety. Although I think the quality of the metal would have been better back then. No way the teeth on the gear will be accurate and to what tolerance? Its make it cheap and when it wears out in a very short time make another one. I doubt or hope they don't export.
What professionals, I bow deeply to all these workers.
Making the casting molds shows great craftsmanship.
While watching I always fear for their delicate body parts because of the unprotected clothing,
especially the vulnerable bare feet in sandals of these people are in constant danger.
The machining is also incredibly clever with the fairly primitive machines and tools they use.
I have a lot of admiration for these hardworking super professionals.👍👍
¹¹
M
@@enriquemora7219😅
Talk about ancient , no safety or quality control. Wonder what engineer signed off on it lol
There you go, very careful, precise mix of metals ...
Craftsman hand work instead of mechanization. Cool.
Some closed captions to explain stuff would be nice. Some steps and nuances are not clear.
I love the "safety sandals".
Impressive.
wonder what alloying they used? Mostly steel? Saw them throwing in some other metals during casting pour. Seemed to machine like aluminum thoug. And was one of the gears bronze? Cool stuff.
No safety boots, ear plugs, hard hat, protective glasses, they just go to work. These people are amazing!!!
That's not amazing. That's total BS. Obviously it's not the workers fault! Last shot shows children working there. How is that amazing? That's some 1900's working conditions. It's a miracle to me how people watch this and not constantly think: "This can only be legal if you don't care for any of the guys working there."
Poverty and squallor is not a virtue. There's nothing amazing here. These conditions are middle age!
отличное производство брака
Просто не показали слесарей, с метровыми напильниками, а так годно )))
Seriously? That is their process? Insane. Remarkable workers. Definitely not afraid of getting down and dirty. Hats off to these guys.
Металлурги в сланцах)) 😂 👍
Not bad for iron age :)
Beautiful work, overall. This is how it was done 100 years ago in Europe and North America. Is this Pakistan, or India? Regardless, it's a good example of how things are done when labor is cheaper than capital. I'm guessing a Canadian gear of equal dimensions would perform better. I'm surprised the casting sand/green sand is so difficult to remove after casting, I assume all the waste steel from pouring or milling is reclaimed (possibly magnetically) and sent back into the furnace. If the casting were more accurate, much less milling would be required.
I used to machine huge propellers from raw castings. Every part of the process takes forever. Something as simple as facing it off takes all day.
Acredito que todo o processo de fabricação levou mais de um mês. Vi vários vídeos de fabricação da índia e confesso que os caras são feras mas sem muito recursos e muito menos EPIs, os caras perto da aquele ferro derretido sem nenhuma proteção e respingando muito mas na parte da elaboração para fazer as peças os caras são inteligentes. Só faltou dizer onde vai ser usado essas engrenagens 🤔
The fundamental question is what they will be used for. After all, in these cottage industry conditions it is difficult to maintain a repeatable chemical composition of steel. The video shows deficiencies in the castings caused by the presence of gases and cracks. From our perspective, it is difficult to assess their depth and impact on the utility value. Apart from the above, I take my hat off to these gisers, they did a great job!!!
EPI na India deve ser proibido kkkkkkkkkkkk os caras trabalham de SANDALIA em um local como esse cheio de ferro(enferrujado),pedra,aço derretido. Muito menos vão utilizar mascara pra fumaça,luva,capacete.Os caras são guerreiros
The fumes coming out that furnace were toxic as hell, these guys are wired up differently, mad respect for their hard work ethic, I know these guys get paid very little money,
By wired differently i think you mean, get some form of cancer at a young age
@@impledob69 horrendous conditions to work in
They don't get a fucking choice with the horrible and inhuman caste system that exists in India, Pakistan, Bangladesh, Nepal, Sri Lanka, The Maldives and Bhutan... it's fucking disgusting and any religion that supports it is fucked up... its worth noting that misogyny is very prevalent in these patriarchal religions... a very fucked-up sense of "tradition" still poisons peoples minds even in these so-called "modern" times...
? ...wired up ?......Have you ever had, Indian Food ?. Lots of spices.....especially turmeric.....a wonder herb. Their immune systems....are apparently....- TOP NOTCH....TOP GUN ?....hmmm. nuff said.
I'll bet these guys are great at building sand castles
Nothing but the highest quality trash metal was used to make this part.
amazing work . No work place and safety , No plan / blue prints . Love your safety boots . Simply incredible work .
Formidável!
No protective gear on workers except glove ! Yes this is Incredible Manufacturing Process !!
Es asombroso y extraordinario a la vez cómo trabajan…
The forging process was great, fascinating making those huge parts with so much manual labor. I am less convinced about the machining of the finished part tho... But perhaps for the intended use, they'll be just fine. Not everything is going on a space ship...
Casting. But yea these will hold for pretty much anything
Amazing skill and how these guys work with no protective footwear or eye protection is astounding, I noticed one guy standing on two bricks to protect him from the hot gear wheel. The work that goes into this job is outstanding and what a fabulous product. Well done on this process and thanks for sharing.
as an experienced foundry worker, it is horrifying. Most people can't even fathom in how many ways things here can go wrong. Even something tiny can be huge. Like one drop of molten metal on top of a foot, going to suck for the rest of your life
@@kylemccourt663 Very well said!
This is something that YT needs to demonetize.
Promoting dangerous work environment for pure greed.
Sure not every work place can live up to western GmP standards but this is bare nothing in terms of PPE.
@@jasonchui111It might be a good thing that people see it though. Both to respect how much these people can do as well as show the world how much danger they're bosses put them in.
End product is filth the gear is broken before some clown buys it no respect for ripping people off and no respect for people making bulcrap for sale this whole thing is a total useless process waste of human time like yt
Всегда было интересно куда такое г-но из такого г-на можно поставить? Видел как они в таком же стиле делают тормозные диски, это капец. Надеюсь на экспорт такое не отправляют
ТОрмозные диски на ниссан уже лет 18 как считаются расходным не гарантийным изделием, стирающимся за 20т.км
Had to watch a few times to understand how and why but no it's clear...nice job
parabens verdadeira obra de arte,Deus renove vossas forças, abraco aqui do Brasil 👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻👏🏻🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷🇧🇷
These are REAL men. phenominal workmanship. God love every one of you.
These are idiots making crap.
I do not believe this gear will have longevity due to the mixing of different types of metal and the imperfection of the cast that can be seen, however these people's ingenuity is Amazing! They did it all that wearing flip flops!😃
?...hmm...Probably put several hundred different types of ' metal ' in the molten mix. This, makes for a new type, of ' metal '. Let us call it '' indiananium ''. Good job, men. Just wishin n' hoping, that you can afford REAL boots - for the job. And, a large fan........anyway...
These guys could all have amazing careers in sand castle competition.
No protective body gear no nothing, just pajamas and sandals. If RESILIENCE was a person this was it.
So everything done here is by eyeball? How does this sprocket actually mesh with another one?
Even a clock is accurate twice a day.
O mais impressionante sao os equipamentos de segurança deles
Sí 🤣
Não existe nada de segurança. Só a proteção de Deus e a super habilidade adquirida depois de muitos anos de trabalho.
The technology to create something new by melting scrap metal is amazing. I support you.❤❤❤❤❤
Get these boys some safety boots and glasses at least
I'd really like to see the metallurgy report of the materials used to make these gears. The process is amazing but how strong Is the molten metal is the molten used to create them?
It's mostly some sort of steel 🙂, but the casting will have voids and other crap in it. There's no evidence of NDT taking place.
The vid was pretty long already. They probably skipped over some steps like the spectroscopic analysis of steel ! It really takes years in the trade to get just right mix of galvanised computer cases, reebar and old garden shears to get just the right hardness.
Lmfao@ tuberroot, but I mean you gotta hand it to ‘em they are crazy and hard workers. They need to be safer and at least safety boots.
I will bring them all here and hire them. Lol easy now I’m joshing.
When they’re done polishing that up it’s gonna look like top-of-the-line that’s how they do it man
I enjoyed that video immensely that was awesome good job guys oh shit absolutely awesome
finally, now i know where my computer chasing went....
so amazing...
Yeah, turning old gear into new gear.
Now I know why the transmission slipped in my Aerostar
I could not stop watching. Nice to condense by editing and showing faster than actual speed. Everything works just close enough. No sign of quality assurance.
Simply Incredible! A fascination to watch! True Craftsmen!
The steel is better than a 1985 GM camshaft I assure you.
I believe it
when human life is cheaper than a pair of saftey goggles, suits, shoes or gloves...
You are right 100%. The owners of these sweat shops have no mercy for these poor guys. They JUST don{t care.
Thats how they do it 💪🏼 (no soft westerners allowed)
the tracking collar on my cat is worth more than them. this is literally how they think. 😨
They simply don't have insurance companies making up the rules, safety first has nothing to do with the safety of the individual, it's all about the safety of the company.
Respekt dem Kollegen an der Hobelmaschine, nur nach der Kontrollkörnung zu arbeiten. 👍
Love their uniforms, and the steel toenail sandals!
Фантастика. будто в параллельных мирах побывал.
I love how there all wearing sandals... SAftey 1st guys
Parabens pelo trabalho. Mas, hoje a engenharia facilita automatização para isso. Para não trabalhar tudo isso manual,
My video games depicting forges from medieval times show way more safety than this current day forge. The video game shows boots, gloves and goggles on the workers who are slaves.
Hardwork : 100
TIme : 100
Safety :00
Quality :00
Very clever if not primitive, nowadays it maybe forged & then CNC machined to finish much faster too!
Unbelievable. Working without any safety equipment, in sandals. And what it looks like there
Que povo trabalhador e muito talentoso !Ficou linda a peça e deu muito trabalho .Parabéns !
Ok lol was ok lol ok I'm ok k😅
High skill
Incredible Manufacturing Process of Huge Industrial Gear || Production of Biggest Industrial Gear, I saw amazed, Pekalongan, Central Java, Indonesia On ......Good luck for ..."Amazing........."
My hat off to ALL of them. I wonder how much money each man is paid for his respective job, and what they can do or afford with THAT amount of money. May God bless each and every worker in this factory.
probably .75 a day
Amazing work😘
Unfortunate to see them using the notorious intermediate carbon alloy - DELL-8600. The 4-5% Dell may offer some small amount of wear resistance, but will ultimately cause the gear to fail within 2 to 3 years soon after the gear begins to restart randomly and shut off for absolutely no reason.
you are now my favorite person.
And UAW workers in America go on strike because they "have it so bad"...shameful !
Zero protective equipment, none of the guys will have a happy retirement
safety first....😒😒😒😒😒😒😒😒
No safety equipment or PPE in sight. Death rate is probably one a month. It's completely unexceptable the way these hard workers have to make a wage.
At least they aren't holding your computer hostage or trying to sell you repair insurance on your car.
Wife of factory worker: "Honey, I have a surprise for you, we're going on vacation! To the beach!
Worker (sarcastically) "great, I can't wait to see all the sand"
Those guys are real worker not fake I lift my hat to those guys
Würd mal denken Zahnräder für die größte Uhr die ich je gesehen hab.... Hut ab dafür ^^
Love the safety shoes...
Учёные мира, не могут понять как раньше люди строили без технологий. Вот тут прям наглядный пример, как они это делали! Индусы конечно молодцы !
ประทับใจสุดๆที่ได้เจอเกมดีๆแบบนี้ ให้ง่ายสุดๆไปเลยค่ะ🎀
Tengo curiosidad, por la arena o que es? como se solidifica al grado de no perder su forma cuando la levantan???? o no es arena??? alguien que me pueda explicar por favor
It is glorious to watch a part being made with manual equipment, and the skills of the operators. Being able to make a good part of this scale completely by methods like are a treat to see.
It's amazing how our high tech universe is built on such elegantly simple foundations. Also amazing......just the aim @24:00 to get the molten metal from ladle to mold. They opened the mold so fast, but that thing must have cooled for a day or so even though it was still steaming when they pulled it out.
the difference between molten and not is technically only one degree. A casting can be removed and still be 1000 degrees. why one would want to handle anything that hot is another story. might as well let it cool. @@terrencefoley509
bare foot, no gloves, helmet, visor, clothing, no fire extinguishers, no safety glasses, no safety equipment at all. I wonder how many are injured or maimed on the job,,,,,where is osha??
you're f'n joking right? They're making pennies a day. The metallurgy is questionable at best.
My point was only how amazing Sand Casting can be. But I wouldn't be surprised if the gear & the metal are first rate......They're only skimping on wages, safety, health, human life, and all that other stuff poor people have to give up to get a job. The purchaser probably has great quality control. The cost of failure of a gear like that could be far in excess of the cost of an assay.......though I was surprised to see they seemed to be dumping random scrap into the crucible.@@richardmcelligott2881
I feel like I'm watching how it was done in the 1870's. but it seems like the end product is good enough for their application. It may not last as long as the OEM replacement, but is probably a lot cheaper in the short term.
I see they are all wearing safety flip flops.