Amazing process of making foam concrete blocks | production of foam blocks with subtitles
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- เผยแพร่เมื่อ 20 ก.ค. 2023
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Step into the fascinating world of foam concrete block production in this mesmerizing video! Witness the incredible process of transforming a mixture of cement, water, and foam into lightweight and durable blocks that are revolutionizing the construction industry. From the precise mixing of ingredients to the innovative foam injection technique, every stage of the production process is showcased in detail. Experience the meticulous craftsmanship and advanced technology that go into creating foam concrete blocks with exceptional insulation properties. Discover the versatility and sustainability of these blocks as they are used in various construction projects. Whether you're a construction professional or simply intrigued by innovative building materials, this video will leave you in awe of the amazing process behind foam concrete block production.
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We all would like to know the ingredient list and how much of each are you using. 👍👍
list of ingredients for 3 blocks
37 kg of Gypsum
2 kilograms of cement
50 liters of foam weighing 1.5 kilograms
50 liters of water
@@BbAmazingSkillsits mean 1 Blocks minimum $200 up..
@@ruwanhettiarachchi6980 in our region one block costs an average of $1
@@BbAmazingSkills WHAT IS THE INSULATING LAMBDA VALUE OF THE BLOCK?
Hi, thanks for videos, how can you measure 50 Liter of foam when you add it directly to the mixture?
The mafia disapproves this kind of floating concrete.
it is not concret, then gypsum, but strong, I was wondering why not made in a big factory, for the constant quality
😂😂😂
Legs up anyway ;)
Yogi baba Mafia ko mitti me mila dete hain......Zara sabdhani se rehna re baba 😉
😂
Amazing qualities; buoyant concrete! I’ve heard of it, but never seen it.
Sensacional, como se produz uma espuma como esta.... fantástico parabens.......
Thanks for sharing this! Looks like a great building material.
I'm glad the video was helpful
@@BbAmazingSkills😂
Can't wait to get started on building my 30-meter foam concrete and Flex Seal yacht.
hahahaha :D good idea
Not far fetched in the Russians slums like that.
I love this video. Look how much easier it is to pick up and move those big blocks.
For those of us who might try this at home, I did see a much simpler version where the woman had two 5-gallon plastic buckets, mortar and water in one, dishwashing liquid in the other. She whipped up the foam with a paint mixing attachment on her drill -- the same attachment house painters use. Then, using that same drill and mixing attachment, mixed the foam into the mortar in the first bucket. Poured it into molds, and voila, building bricks.
thanks bro for the kind words
C est vrai? Ouhaaaaaa.
C est pas parce qu on est pauvre qu on a pas du génie !!!
Toute matiere qu on peut faire mousser donnera assez de bulles d air qui fera un beton plein de bulles d' air comme le fameux syporex ou beton cellulaire.
C est tres ingenieux. 😊
Tres bonne isolation en plus.
Thats because they are weak and full of air!
Agree. I saw other videos saying they're not fit for building houses. I still think they'd make a good wall though. @@goober-ll1wx
@@goober-ll1wx But it must be strong because it looks like concrete. That's why I'm building my house of of gray styrofoam blocks that I found that also look like concrete.
I live in Brazil. I tried a few times to produce foams with high density detergents and failed. Congratulations on the beautiful work!!
Fala Jayme !! Hein vi alguns videos sobre essa técnica de fazer os blocos. Mas fiquei em dúvida sobre os ingredientes descritos para fazer, traduzi nesse google tradutor e copiei:
Lista de ingredientes para 3 blocos:
37 kg de gesso
2 quilos de cimento
50 litros de espuma pesando 1,5 quilogramas
50 litros de água
Mas será 50 litros de água para apenas 3 blocos ?!? Seria isso ?!? A idéia é genial. Os blocos são grandes mesmo. Mas estranhei nesse tanto de água. Haja água pra o tanto de rendimento. Há não ser que esteja equivocado. Mas não parece ser uma atividade sustentável.
are you using DETERGENTS... or actual SOAPS?
there is a major difference. it may be lost in translation? by law, hand cleaners etc cant be called "liquid hand soap" here, because they are NOT soap... but a detergent.
@@paradiselost9946 the bag that said surfactant is what they are using.
@@OrganicGreens olefin... soap.
This is a scam this is not Elon Musk talking
Amazing hard working people
beautiful work, gentlemen. keep it up!
Very good practical amd knowledgeable video. ❤❤❤❤
Impresionante!!!! Felicitaciones
Thank you very much. This was a very good video with open source resources. High five to the best of humanity at work.
Thank you
Thanks for posting, i love learning these kinds of things!!
I'm glad you liked it
Outstanding. Did basically this myself a few years back.
I am glad to report that I made blocks very successfully based on your recipe. Thank you!!
I am very happy for you
ما هي المادة صانعة الرغوة
Habla sobre la resistencia o dureza que tienen los blocks
What's the first ingredient which added later to the foam machine
@@mohamednour3978 Details in this video and don't forget to activate the subtitles th-cam.com/video/-h6zBbVkuQI/w-d-xo.html
List of ingredients for 3 foam blocks
37 kg gypsum
2 kg cement
50 liters of foam
50 liters of water
This seems like it would be good for 3d printing houses
I am thinking of laying all the steel reinforcement bars horizontal and vertical bars with the finished concrete columns and insert the foam blocks for the window holes and install all the forms so that we can pour it all at once in one whole span of wall.. in just 15 mins your wall is done.. wow!
I'd imagine it's pretty porous? Water makes rebar rust.
Diferente a forma como fizeram os blocos.
Great video. Thanks for the below ingredient list. The alpha olefin sulfonate is very expensive but nevertheless, an automated system producing thousands of bricks of all shapes, including tiles and shingles, would be fantastic. Good luck
EXCELENTE, UNA BODEGA, UN QUINCHO FUERTE. DEBEN SER MUY TÉRMICOS.
MUY BUEN INICIO TÉCNICO
Jazak Allah Best👍
I guess this is good for insulation, keeps house cool in summer or warm during winter. Maybe suitable for small houses, no sure it can hold the load of buildings, has this been tested for load or strength of material?
Los encargados de aguantar el peso .. de una infraestructura son las columnas y vigas .. apoyadas de sus cimientos ..más no de los bloques
If you are interested in making these, (or just foam concrete), I rent a machine that spits out the foamer with no mixing, and foamer liquid - in the US. The machine is important for big jobs, when using ready mix or concrete pumpers. (foam can be injected into pumped mortar)
Insulate under the concrete floors of a house or backfill a basement with it. The foam cement's strength can vary from 20 psi ( no strength insulation) to 1000 psi (at 50 pounds per cubic foot). This product has been in use to fill old mine shafts for years. A foamer that lasts hours is essential- you don't want the bubbles to pop before the cement hardens a little.
Yes
Fascinating. Thank you.
Impresionante.
Strength test was hilarious 😂😆😆😆
I really didn't expect it to float... maybe light, but not float... nice..
Oh I want that entire foam making set up.
I have never seen a foam as dense and consistent as the one you have, congratulations to you, you are champions in manufacturing these foam blocks
Thanks for the kind words😀
Très belle vidéo pour créer du bloc de béton cellulaire ! Après il serait intéressant de connaitre le coefficient d'isolation pour le comparer au bloc de béton traditionnel !
thanks guys! you are kings
😀
Beautiful indeed ❤️❤️❤️❤️❤️👏🙏👍🏽
Great stuff for sculptures if it is similar to Ytong.
There's a related video on an Arizona couple trying out "air-crete" to build a house. They gave it up. The quality was variable in their case (they were making it theirselves). So I have doubts this will work for buildings you want to last many years, but it's still interesting for lesser projects, maybe a decorative wall for wind protection? but you'd have to seal the exterior, I think, so the elements don't wear away the mortar.
The most amazing thing about this is how much labor is required to produce them.
Informative video. Thanks
Awesome! Would make a helluva good ferrocement boat too
non seulement vous faites du bon travail mais vous donnez aussi toutes information concernant la fabrication de ce produit qui est vraiment formidable . je vous remercie infiniment car je suis producteur de gypse et je vais réaliser une unité de production comme la votre .Bonne continuation
Je suis très heureux pour vous, merci pour les gentils mots
@belkagyps2825
Pourriez vous me dire ce qu ils entendent par gypsum? Est ce du platre de Paris, du gros platre ou du gypse ( le gypse agricole pourrait il convenir ? )
They should have put a radius into their tool to increase strength of internal corners
Very good,wanna try it on my next project
It's been around for decades and is called Aircrete.
These block can repel heat, because it has a ton of air pockets in the block.
Que aditivo utilisas para hacer espuma se muy bien
lo dijo un comentario mas arriba "thank you. this is a great video. However, I am a bit uncertain about the proportions of ingredients.
the video shows:
ingredients for 6 blocks 60cm/30cm/20cm: 16kg X 6 = 96kg
37 kg of gypsum plaster
2 kilograms of cement
50 liters of foam plastic weighing 1.5 kilograms
(250 grams of AOC ALPHA-OLEFIN-SULFONATE per 5 liters of water) *ES EL AGENTE ESPUMANTE SI LLEGAS A SABER QUIEN VENDE EN ARGENTINA AVISAME POR ACÁ- YO ESTOY BUSCANDO ALGUN LABORATORIO
50 liters of water
the blocks weigh 96 kg when dry; but there is only a dry weight input of 37+2+ 0.25 = 39.25kg
If this is correct, then 59.75kg of hydrogen and oxygen are bound up with the dry ingredients!
Please correct me if I made any mistake in this calculation."
That looks like too much fun
What a great job
Seems to me like a "rail" hump running along the center top with an equal impression on the bottom would allow them to fit together in a line easily when stacking. Two rails would allow them to stack firmly, similar to legos. This could get rid of the need grout. In the end holes filled with rebar and concrete would be fastest and strongest to hold walls in place IMO. I have to wonder if the smooth surface makes the grout a bit meaningless.
you ideally want something to hold them together though. cant get rid of that need. but you can get rid of the idea that you need a 1cm thick line of mortar, sure.
thank you. this is a great video. However, I am a bit uncertain about the proportions of ingredients.
the video shows:
ingredients for 6 blocks 60cm/30cm/20cm: 16kg X 6 = 96kg
37 kg of gypsum plaster
2 kilograms of cement
50 liters of foam plastic weighing 1.5 kilograms
(250 grams of AOC ALPHA-OLEFIN-SULFONATE per 5 liters of water)
50 liters of water
the blocks weigh 96 kg when dry; but there is only a dry weight input of 37+2+ 0.25 = 39.25kg
If this is correct, then 59.75kg of hydrogen and oxygen are bound up with the dry ingredients!
Please correct me if I made any mistake in this calculation.
you calculated correctly, but did not take into account evaporation, it never evaporates 100%, moisture remains, some percentage!!! thank you for your interest in my video, I'm glad that there are curious subscribers on my channel,
Very well done ... Thank You for sharing .. Cheers :)
I'm glad the video was helpful
Those’re some beautiful lookin’ bricks!
Thanks for your feedback!
Please, it would be great if you could also post how to make a foam generator like in this video in detail... thanks ❤
there are plans in the future to make a video on how to make a foam generator
@@BbAmazingSkills ❤️
Seria genial.
Would you ever mix shredded fiberglass into the mix to add tensile strength? We often add glass fiber to concrete slab pours to reduce cracking.
I need to add and check for strength thanks for the recommendations
@@BbAmazingSkills I have also wondered what the effect will be of substituting a % of your mixing water with liquid glass made from cat litter? My understanding is that a very tiny amount is needed, it will add tensile strenght and moisture proofing qualities to the finished bricks.
@@martinbisschoff988 need to try
Can you give some more information about this
@@61riaz turn on subtitles
Great building materials
C est du genie !!!😊
Looks very promising but I'm a bit sceptical on the resistance of water, especially after seeing the bubbling in the test.
Is this engineeringly certified? For low retaining wall it is fine
WOW THATS AMAZING
8:46 This reminds of the bridge to Lanka mentioned in Ramayana. The bridge was made from floating stones.
I think this would be EXCEPTIONALY well received where I live In Alaska. Shipping materials here is very expensive. And we need materials that are water resistant and offer insulation. I would LOVE to produce these things!
ive started making my own foam crete aka air crete in california. it takes time to dial it in but has so much potential
its not that water resistant. it wont fall apart immediately when wet, but over years it will. Uk schools and hospitals are falling apart because they used aerated concrete in the ceilings. Its okay for walls, when theres exterior cladding to prevent them getting wet, but on rooves they inevitably get wet, the steel inside rusts, expands, cracks the whole thing.
@@ge2719 You could avoid using steel by using fiberglass or carbon fiber.
@@polygon2744Might as well just use gold.
Or epoxy coated rebar & don't forget to coat after every cut. Should probably hit all ties wit a coat also. This is how they do concrete floors in bldgs but they add tiny pieces of Styrofoam instead of soap foam
This looks like a remarkably durable product of low weight and good thermal resistance. I was wondering how fire resistant it is. Also how easy is it to stick together with mortar. If mortar is not suitable then what adhesive is used to make the walls stay together.
fire-resistant foam block does not burn in fire. masonry mortar is better to drive into Google in different countries, masonry mortar is chosen differently
Its called aerated concrete and was invented in 1923. It really is extremely light and has very good insulative properties but it is not as strong as bricks in terms of holding alot of weight. The durability test in this video shows that it will deform when its hit and stays in one piece. Thats because air is trapped inside there. But it is a very good building material for one or maybe 2 story houses.
Seems to me that this may not be for a high rise building but for remote areas and out buildings should be fine. They have been using adobe bricks and similar materials for a long time. And some are still standing. Given the right location and conditions this could easily last 50 years.
wow wee impressive thx for posting
this is awesome. i see the old timer porchos adding dish soap to thier stucco mix. i add dawn, i think it smells better, specially on stone repairs in damp basements when parging walls.
Thanks you for sharing friends. What are you using as a release agent? Motor oil?
used engine oil helps separate
Estimados hermanos los felicito por su excelente trabajo.
Seria de gran ayuda para todo el 3er. mundo que publicaran una detallada lista de ingredientes y proporciones para poder autoconstruir nuestros hogares.
Cordiales saludos desde Uruguay mis hermanos!
Lista de ingredientes para 3 bloques de espuma
37 kilogramos de yeso
2 kilogramos de cemento
50 litros de espuma
50 litros de agua
gracias por las palabras amables
Consulta; si fuera un molde de 1 metro por 50 de ancho, no se quiebra? O debería llevar algún refuerzo de fibra de vidrio ?
Thank you for the informative video ... All the best ... 😊
thank you
boa tarde. li todos os post. muita informação simples para entender. parabens.
Fico feliz que o vídeo tenha sido útil
Hola!, le consulto ,para cuantos bloques rinde la proporción ,que tipo de yeso usa y si los bloques son afectados por la lluvia al quedar a la intemperie,muchas gracias por compartir conocimiento , fuerte abrazo
Great video!!!
Weird suggestion. In cooking when combining fluffy whipped egg whites in with other substances like a batter or custard the process is to fold in small amounts of the egg whites at first then add increasing amounts of egg whites until you just dump the last half in.
Folding in is a gentler process than mixing. You take your spatula or spoon and you bring the mix over itself from the bottom. Folding it rather than mixing.
I wonder if you had a long low container you could use a shovel to do something similar.
My dad taught me how to make pancakes as a kid, and I was watching this video thinking about that, and was pleasantly surprised to find I'm not the only one!
It's more important that you get a homogeneous mixture otherwise the structure collapses
it would keep more of the foam texture and bubbles.....
I was thinking the same thing when I saw that part!
thanx
Suddenly the pyramids don't seem so mysterious anymore
hahaha
hahaha, and it shines like pyramids used to shine...
Sure but minus the weigh
Honestly this is such an underrated comment and you’re probably right too! 😂
Interesting mix. 37kg gypsum plaster to 2kg portland cement. These are more airplaster than aircrete. Gypsum is much more expensive in my area, this would be 4x the cost of aircrete but they look very nice!
Is that what the difference is between this and aircrete? Makes me curious what the differences between airplaster and aircrete are.
This is nothing like aircrete which is a sand cement slurry.
hello , do you have a recipe for sand cement slurry ? thanks @@schrodingerscat1863
IT FLOATS!
Mashallah bahot khoob bahot badiya
Oh Lawd! Now our house will float whenever there's a flood.
Cool but why do you need to stick your hand into everything?
amazing!
Show de bola
Can you drill into block without cracking or breaking.
you can without problems
awesome 💯
RIP those guys' lungs, breathing in concrete dust.
Will be interesting to see how many storeys one can go up with the standard blocks as shown without compromising structural integrity and safety?
1
Depends on thickness & psi of original mix before foam is added
Ask the schools currently collapsing in the UK 1 is the answer for sure
These are not to be used as structural blocks. The actual structure needs to be built with concrete and rebar as normal and use these only as wall infill. Otherwise you're building a coffin.
Friend, a question. When you add the 250g of AOS 94% already dissolved in 5 liters of water to the foam generator tank, how much more water do you add to the generator tank? Because I don't think that only with that amount it will produce foam for 150 Blocks. Thanks for the clarification
still need to add 50 liters of water
Amazing👍❤
Thanks ❤
Hi
Very informative video with all the information provided to duplicate what you are doing. If people would read the comments and your replies they would not need to ask the same questions over and over. Well done!
thanks for the reaction
How much compression strengthen does it have ?hydraulic press test results would be more convincing
No falta el hijo de tapu qué para cada solución tiene un problema
Not much. Around 1/3 of normal concrete. Not for structural use. Wall infill only.
This is amazing..
Thank you
These dudes are quality dudes , dude
👍👍👍
This is the best most detailed video yet simplified I have seen......can you please kindly make an additional one for Polysterene Concrete Blocks👏👏👏🤝🤝🤝
polystyrene concrete block I will take into account your suggestions in the future I will shoot a video
@@BbAmazingSkills Thanks I appreciate
Stop touching these chemicals with your bare hands 😢
Sufficants are effectively washing up liquid. No sure what they're using as the release agent on the molds.
Awesome
The concrete lasts up to 2 days, dissolves in water and is non load bearing. Sadly after years of research no application has been found.
Some other people been using this, they call it aircreate. I hope it takes off into full scale production.
It's been produced on massive scale for many years now, in proper factories, not hand made like this.
@@jankoodziej877 could you provide a couple names of the factories that are producing it on massive scales?
@@Da-Sheek it's like asking who is producing cars or tires. This is a basic building material known for over 100 years. Some brands: Ytong, Solbet, Termalica, H+H. Those are just the ones available here in Poland.
@@jankoodziej877 Thats good to see. I dont know of any here in the usa, we are slow to adapt in this capitalist economy.
@@Da-Sheek I wouldn't say that. It's just that wooden skeleton houses are so much more common in the US. Here we build mostly with various kinds of blocks, most often air bricks, but also this air concrete and silicat bricks. Each type has different characteristics. For example some are better at stopping sound, some are harder (which is good and bad), some are less conductive to heat, there are different prices and slightly different skills required to lay them properly. These air bricks are ok, but their main advantage is low thermal conductivity - but you still need an external layer of styrofoam in our climate to get proper results for winter.
CAN WE USE SAND AND GYPSUM TO MAKE IT MORE COMPETITIVE
Need to check
Woah .. amazing .. you are a genius ..
Thank you
Tôi đến từ Việt Nam Cám ơn những chia sẻ quý báo của bạn khối gạch mình phơi ngoài sân thì thời gian bao lâu mới xử dụng được ?
Phụ thuộc vào thời tiết bên ngoài! Một tuần nắng hè là đủ.
I saw bubbles come out when the brick was submerged, will the bricks absorb rain water?
absorbs but does not dissolve
Como todo material de cemento, absorbe agua, claro que en pequeñas cantidades a comparacion de los ladrillos de arcilla que absorben mucho mas.
What is the difference between using AOS 94% (Sodium Alpha Olefin Sulfonate) and Less 70% (Sodium Lauryl Ether Sulfate). Why would it be better to use AOS 94%?
DON'T KNOW SIR
Nossa qui qualidade
Reminds me of when my grandpa's house burned down. Being a cranky old man, he built his new house out of styrofoam. Then whenever the neighborhood kids would get too loud, he would unbolt the house. Then he'd pick the whole thing up, shaking it over his head and roar like a lion. He scared everyone, with that trick.
this foam block does not burn in fire, we have already checked it, if you want, we will conduct a test
Awesome guys . I’d slip cast a full wall on site if it were possible .
Trades like these and other manual labour are all too often disrespected by talentless fools in offices .
🇬🇧👍
Thank you very much for your kind words
@@cussblackstone3304
I’ve worked in many industries from fabrication, manufacturing and building trades . Had my own business and been self employed, the majority of the time as I have experienced ‘office staff’ think they for some reason are better than those involved in manual labour.
My experience is they usually cannot grasp basic scenarios, are void of critical thinking and think they sit in an office to boss a few people around , press a few keys on a keyboard and talk corporate bollocks .
Constantly distanced from the fact that the ‘workers’ are actually creating profit and a physical product of value that is in fact keeping them in a job and without that end product they wouldn’t have a job .
Level of pay has a bit to do with it but as I see it manual labour is seen as low intelligence as the tier system of so called professional promotion peaks at a high level office job .
A position fictitiously pushed in society.
At 55 I would rather stick needles in my eyes stuck in a brain numbing office job passing the buck acting as little Hitlers.
I have been on many sites from the age of 14 , quoting on jobs at 16 and dealing with management.
The majority haven’t got a clue, the best are ones that have been on the tools and actually moved to management. Then they understand the industry and have seen how such basic issues can have a major impact on the end product be it a house , car or chemical storage tank .